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TM TM This guide for use by qua lified installers only. Freedom SW 230V Sine W ave Inverter/Chargers Inst allation Guide FREEDOM SW 3524 FREEDOM SW 3524 FREEDOM SW 3524 FREEDOM SW 3524 CLEAR FAULT RES.
Freedom SW 3K2K 230V InvChg Install G uide.book Page ii Friday, June 20, 2014 9:11 AM.
975-0697-01 -01 i This guide for use by qualified p ersonnel only. Copyright © 2013-201 4 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
ii Freedom SW 23 0V Installation Guide About This Guide Purpose The purpose of this Installation Guid e is to provide explanations and procedures for installing the Fr eedom SW 230V Inverter/Charger. Scope The Guide provides safety and installa tion guidelines as well as information on tools and wiring.
975-0697-01 -01 iii Import ant Safety Instructions IMPORT A NT : R EAD AND SAVE THIS I NSTALLATION G UIDE FOR FUTU RE REFERE NCE . This chapter contains important safety a nd installation instructions for the Freedom SW 230V Inverter/Charger (Freedom SW 230V).
iv Freedom SW 23 0V Installation Guide NOTES: 1. Follow these instructions a nd those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery . Re view cautionary markings on these products and on the engine.
975-0697-01 -01 v This guide for use by qualified p ersonnel only. Precautions When Working W ith Batteries NOTES: 1. Mount and place the Freedom SW 230V Inverter/Charger unit away from batteries in a well ventila ted c ompartment.
vi Freedom SW 23 0V Installation Guide Precautions When Prep aring to Charge NOTES: • Study and follow all of the battery manufacturer's specific precautions, such as removing or not removing cell caps while char ging, wh ether equalization is acceptable for your battery , and recommended rates of charge.
975-0697-01 -01 vii This guide for use by qualified p ersonnel only. Regulatory The Freedom SW 230V Inverter/Charg er is certified to approp riate European (CE) and Australian (RCM) standards. For more information see “Regulatory Approvals” on page 62.
Freedom SW 3K2K 230V InvChg Install G uide.book Page viii Friday, Ju ne 20, 2014 9:11 AM.
This guide for use by qua lified installers only. Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Introduction .
DC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Batteries . . . . . . . . . . . . . . . . . . . . . . . . .
This guide for use by qualified installers only. Step 5: Connecting the Battery Temperature Sensor (BTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Mounting Options . . . . . . . . . .
Estimating Battery Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Calculating Battery Size . . . . . . . . . . . . . . . . . . . . . .
975-0697-01 -01 1 This guide for use by qualified personnel only. Introduction The Installation Guide provides detailed information for inst alli ng the Freedom SW 230V Inverter/Cha rger and the batt ery temperature sensor , wiring the inverter/charger to the AC and DC circuits, and connecting the inverter/charger to the Xanbus system.
2 Freedom SW 23 0V Installation Guide Introduction Materials List The Freedom SW 230V ships with the follow ing items: • one Freedom SW 230V un it • owner ’ s and installation g uides • Batter.
975-0697-01 -01 3 This guide for use by qualified personnel only. Inst allation Information Before Y ou Begin the Inst allation Before beginning your instal lati on: • Read the entire Installation Guide so you can plan the installation from b eginning to end.
4 Freedom SW 23 0V Installation Guide About the Xanbus System Xanbus System The Xanbus system includes the Freedom SW 230V and other Xanbus-enabled devices. The Freedom SW 230V is the device in a Xanbus system that typically provides network power—500 mA at 12 volts DC.
975-0697-01 -01 5 About the Xanbus Syst em This guide for use by qualified personnel only. Xanbus-enabled Product s and Accessories Xanbus-enabl ed Products (Shown above) Product Nu mber/s Xanbus System Control Panel (SCP) 809-0921 Xanbus Automatic Generator Start (AGS) 809-0915 3-ft network cable (0.
6 Freedom SW 23 0V Installation Guide Planning the Inst allation This section provides information to help you plan for a basic installation of the Freedom SW 230V. As your system configuration is determined, record the details in “Information About Y our Syst em” in th e Fr eedom SW 230V Sine W ave Inverter/Charger Owner ’ s Guide.
975-0697-01 -01 7 This guide for use by qualified personnel only. Planning Prep arations AC, DC, and Network Component s For a successful installation, you need to plan for AC, DC, and network components of the pow er system. The AC and DC components are described in this section and il lustrated in Figu re 3 on page 8.
8 Freedom SW 23 0V Installation Guide Planning Preparation s Figure 3 T ypical Recreational V ehicle Electrical System FREEDOM SW 3524 I nv erter R eset Enable In ver t er AC/ On C ha r ge Fault FREED.
975-0697-01 -01 9 Planning Preparation s This guide for use by qualified personnel only. Figure 4 Wiring and Breakers Block Diagra m for Freedom SW 230V 2524 / 3524 2524 and 3524 Inverter/Charger 230 .
10 Freedom SW 23 0V Installation Guide Planning Preparation s AC Component s NOTE : Unless otherwise referenced specifically by product nam e, the components refer to all models of Freedom SW inverter/ chargers.
975-0697-01 -01 11 Planning Preparation s This guide for use by qualified personnel only. GFCI Requirement s A GFCI (ground fault circuit interrupter) is a device that de- energizes a circuit when a curr ent to ground exceeds a specified value that is less than that requ ired to open the circuit breaker .
12 Freedom SW 23 0V Installation Guide Planning Preparation s For dual input, the wire m ay be red or black; consu lt the documentation pro vided with the AC source (u tility or generator). Size of AC Output W iring Wi re size must be coordinated with the current the wiring will carry .
975-0697-01 -01 13 Planning Preparation s This guide for use by qualified personnel only. DC Component s Batteries The Freedom SW 230V sys tem requ ires a 24-volt, lead-acid deep- cycle battery or group of b atteries to provide the DC current that the inverter/charger converts to AC power .
14 Freedom SW 23 0V Installation Guide Planning Preparation s DC Disconnect s and Over-Current Devices The DC circuit from the battery to the invert er/ charger must be equipped with a disconnect and overcurrent protection device. In Australia, disconnect and overcurrent protection devices mu st be approved for use in Australia.
975-0697-01 -01 15 Planning Preparation s This guide for use by qualified personnel only. Unp acking and Inspecting the Freedom SW 230V Inverter/Charger T o unpack and inspect: 1. Unpack the unit and check the materials list. If anything is missing from the shipping box, contact Cu st om er Service.
16 Freedom SW 23 0V Installation Guide Planning Preparation s Inst allation T ools and Materials T ools Y ou will need the fo llowing tools to install th e Freedom SW 230V and the battery temperature sensor .
975-0697-01 -01 17 This guide for use by qualified personnel only. Inst alling the Inverter/Charger Overview This section provides detailed informati on on in stalling the Freedom SW 230V.
18 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger St ep 1: Choosing a Location for the Inverter/Charger The inverter should only be installed in a location t hat meets the following requirem ents: FIRE AND EXPLOSION HAZARD This equipment contains components that could produce arcs or sparks.
975-0697-01 -01 19 Installing the Inverter/Charger This guide for use by qualified personnel only. Safe Locate the inverte r/c harger away from battery in a separate well ventilate d comp artment. Do not install the inv ert er/c harger in any compa rtme nt containing flammable gases or liquids like gasoline.
20 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger St ep 2: Mounting the Inverter/Charger Considerations Before mounting the Freedom SW 230V , take the following two factors into account. 1. The weight of the inverter/charger requires two people to install it.
975-0697-01 -01 21 Installing the Inverter/Charger This guide for use by qualified personnel only. Figure 5 Mounting Orienta tions Orient ation Approved Mounting Orient ation? Comment Desktop Mou nt A - Y es B - Y es when used with inverter drip shield (PN: 808-9004) for marine installations.
22 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger W all Mount DC on Left A - Y es B - Y es when used with inverter drip shield (PN: 808-9004) for marine installations. A - On a vertical surfa ce with DC termi nals facing left. B - On a vertical surfa ce with DC te rmin als facing left with the front panel facing up.
975-0697-01 -01 23 Installing the Inverter/Charger This guide for use by qualified personnel only. W all Mount D C Up No Not acceptable. This orientation does not meet regulatory requirements. W all Mount D C Down No Not acceptable. This orientation does not meet regulatory requirements.
24 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger St ep 3: Connecting the AC Input and AC Output Wires General AC Wiring Considerations AC and DC Wiring Separation Do not mix AC and DC wiring in the same conduit or panel.
975-0697-01 -01 25 Installing the Inverter/Charger This guide for use by qualified personnel only. Connecting AC Input Wires Figure 6 shows the wiring comp artment, which contains a grounding bus (used to wire the AC input and ou tput ground wires) and a terminal block (used to wire the AC inp ut and AC output connections).
26 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger 7. Using a 6 mm blade slot screwd river , loosen the terminal screws on the terminals.
975-0697-01 -01 27 Installing the Inverter/Charger This guide for use by qualified personnel only. Connecting the AC Output Wires T o make the AC output wiring connections: 1. Remove one of the A C knockouts from the front or side of th e unit. Do not leav e the knockout in side the wiring compartment.
28 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger St ep 4: Connecting the DC Cables DC Connection Precautions Recommended Cable Si zes and Lengths and Fuse Size For recommended DC cables and fuse sizes, see T able 2 and T able 3 on page 14.
975-0697-01 -01 29 Installing the Inverter/Charger This guide for use by qualified personnel only. Guidelines for Routing the DC Cables Follow these guidelines to ensure maximum performance. • Do not attempt to use the ch assis in place of the battery negative connection for grounding.
30 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger Connecting the DC Cable s to the Inverter /Charger T o connect the DC cables: 1. Route the DC cables from the battery bank to the inve rter/ charger . Observe the “Guidelines for Routing the DC Cables” on page 29.
975-0697-01 -01 31 Installing the Inverter/Charger This guide for use by qualified personnel only. 6. Connect one connector on th e NEGA TIVE (–) cable to the NEGA TIVE (–) DC terminal on the in vert er/charger , as shown in Figure 7. The connector goes on first, then the lock washer and bolt.
32 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger DC Grounding The Chassis Ground point on the inve rter/charger is used to connect the chassis of the inverter/charger to your system’ s DC grounding point, as required by regulations for some in st allations.
975-0697-01 -01 33 Installing the Inverter/Charger This guide for use by qualified personnel only. St ep 5: Connecting the Battery T emperature Sensor (BTS) Installing a battery temperatu re sens or (BTS) extends the life of a battery by preventing overchargi ng in warm temperatures and undercharging in cold tempe rat ures.
34 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger Mounting to the Negati ve Battery T erminal T o mount the sensor on th e negative battery terminal: 1. Select the battery to be monitored. The BTS should be connected to the battery bank that is directly connected to the inverter/charger .
975-0697-01 -01 35 Installing the Inverter/Charger This guide for use by qualified personnel only. 8. T urn the battery switch on again (if you opened it in Step 2.) 9. Route the sensor cable to the inverter/charger and plug it into the blue BTS port, as shown in Figure 12.
36 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger Mounting to the Side of the Battery Case T o mount the sensor on the battery case: 1. Select the battery to be monitored. The BTS should be connected to the battery bank that is directly connected to the inverter/charger .
975-0697-01 -01 37 Installing the Inverter/Charger This guide for use by qualified personnel only. St ep 6: Connecting to the Network For your re ference, Figure 14 shows where the netwo rk connections are made on the Freedom SW 230V.
38 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger St ep 7: Performing Checks Prior to Initial St art-Up Before testing your installation, ensure these cond iti ons are met: ❐ Ch.
975-0697-01 -01 39 Installing the Inverter/Charger This guide for use by qualified personnel only. St ep 8: T esting Y our Installation There are several tests to be perfor med to verify that the installation is successful.
40 Freedom SW 23 0V Installation Guide Installing the Inverter/Charger 3. Press the INVERTER ENABLE button. V erify that the INVERTER ENABLED LED status light ill uminates. 4. Connect the Freedom SW 230V to the test load by clos ing th e AC breaker that controls the circuit that the test load is connected to.
975-0697-01 -01 41 This guide for use by qualified personnel only. S t acking Features The Freedom SW 230V inverter/chargers provide support for a parallel stacking configuration. This gives the system engineer and/ or installer more options to work with when tailoring a system to meet load demands.
42 Freedom SW 23 0V Installation Guide S t acking Features Parallel St acking Allows the inverter and charger capac ity of a system to be doub led. Parallel-stacked inverter/chargers can operate from dif ferent battery banks, meaning each unit is conn ected to its own battery bank.
975-0697-01 -01 43 S tacking Fe atures This guide for use by qualified personnel only. DC Connections for St acked Inverters Individual overcurrent devi ces are to be used between the battery positive and each inverter . Keep cab le lengths to the two inverter/ chargers the same in order to balance cable losses.
44 Freedom SW 23 0V Installation Guide S t acking Features Neutral Wiring for S t acked Inverters Due to the neutral ground switching design of the Freedom SW Inverter/charger , it is mandat ory that the AC IN PUT and AC OUTPUT N eutrals be isol at ed from one another .
975-0697-01 -01 45 S tacking Fe atures This guide for use by qualified personnel only. Configuring System for St acked Operation V erify all DC and AC connections. Check X anbus network connections and ensure that termin ators are installed at devices at each end of the network.
46 Freedom SW 23 0V Installation Guide S t acking Features Search Mode Operation in Parallel St acking When two inverter/chargers are stacked for parallel operation, search mode behavior on the Slave u nit is modified and is dependent on how much total load is on the system.
975-0697-01 -01 47 S tacking Fe atures This guide for use by qualified personnel only. Charger Settings in a Dual Freedom SW Configuration The Freedom SW 3524-230 includes a maximum 90A charger .
48 Freedom SW 23 0V Installation Guide S t acking Features each parallel branch of batteries. Therefore, the above generalizations of maximum char ge rate (%) can be made for the entire battery bank. The Freedom SW 230V’ s Max Chg Rate (%) setting defaults to 100 (adjustable from 0 to 100 ).
975-0697-01 -01 49 S tacking Fe atures This guide for use by qualified personnel only. Example 2: System composed of two stack ed Freedom SW 3524- 230s. Each Freedom SW 3524-230 has a maximum charge capacity of 90A . The two stacked Freedom SW 3524-230 inverter/ chargers connected to the same battery bank can possibly produce a total of 180A.
50 Freedom SW 23 0V Installation Guide S t acking Features Example 4: System composed of two stacked Freedom SW 3524- 230s. Each Freedom SW 3524-230 has a maximum charge capacity of 90A . The two stacked Freedom SW 3524-230 inverter/chargers connected to the same battery bank can possibly produce a total of 180A.
975-0697-01 -01 51 This guide for use by qualified personnel only. Inverter/Charger Physical S pecifications For complete inverter/char ger specifications, refer to the Freedom SW 230V Sine W ave Inverter/C har ger Owner ’ s Guide . The physical specifications of th e Freedom SW 230V are described in T able 4 below .
52 Freedom SW 23 0V Installation Guide Battery Information Battery Bank Sizing Battery capacity Battery size or capacity is just as important as the battery type selected for us e with the Freedom SW 230V. The batteries are the most important part of your system, so It is recommended that you purchase as much battery capacity as possible.
975-0697-01 -01 53 Battery Information This guide for use by qualified personnel only. Estimating Battery Requirement s Calculating Battery Size S tep 1: Compute Amp-hours For each appliance, compute the num ber of amp-hours that will be used between char ging cycles, as follows: 1.
54 Freedom SW 23 0V Installation Guide Battery Information Ta b l e 5 Battery Sizing Example This example illustrates how qui ckly your battery needs can escalate. T o reduce the required ba ttery bank size, you can either conserve energy by eliminating or reducing the use of some loads, or recharge more frequently .
975-0697-01 -01 55 Battery Information This guide for use by qualified personnel only. Battery Banks As your power requirements increase, you may need to use more than one battery to obtain sufficient capacity . Batteries can be connected in parallel, in series, or in series-parallel to create higher capacity systems.
56 Freedom SW 23 0V Installation Guide Battery Information Ta b l e 6 Battery Sizing Worksh eet Appliance (A) Power Consumption (W att s) (B) Operating Time pe r Day (Hours) Daily watt-hours need ed f.
975-0697-01 -01 57 This guide for use by qualified personnel only. Battery Cabling and Hook-up Configurations Several smaller batteries can be c onnected to create a battery bank of substantial size.
58 Freedom SW 23 0V Installation Guide Battery Cabling and Hook-up Con figurations Battery Series-Parallel Connections As the name series-parallel implie s, both the series and parallel configurations are used in combina tion. The result is an increase in both the voltage and the capacity of the total battery bank.
975-0697-01 -01 59 This guide for use by qualified personnel only. S pecifications NOTE: Specifications are subject to change without prior notice. Physical Specifications Freedom SW 2524-23 0 Freedom SW 3524-230 L × W × H 387×343×197 mm 387×343×197 mm Net W eight 21.
60 Freedom SW 23 0V Installation Guide S pecifications NOTE : All inverter specificatio ns ar e at nominal condit ions: 24 VDC unless otherwise specified.
975-0697-01 -01 61 S pecifications This guide for use by qualified personnel only. NOTE : All charging specifications are at nomin al conditions: ambient temperature of 25 °C , 230 V AC, 50 Hz input, unless otherwise s pecified.
62 Freedom SW 23 0V Installation Guide S pecifications NOTE : All transfer specification s are at no minal conditions: ambient temperature of 25 °C , 230 V AC, 50 Hz input, un less oth erwise s pecified.
975-0697-01 -01 63 This guide for use by qualified personnel only. Inverter Drip Shield Inst allation The inverter drip shield helps to protect the unit from dripping or splashing liquids, which causes a sh ock hazard.
64 Freedom SW 23 0V Installation Guide Inverter Drip Shield Installation Figure 22 Drip Shield Placem ent (Desktop Mount) F R E E D O M S W 3 5 2 4 Inverter R ese t Ena ble Invert er AC/ On Char ge Faul t Xa nbus Interface 55 mm side view 10mm clearance required he re.
975-0697-01 -01 65 Inverter Drip Shield Installation This guide for use by qualified personnel only. Figure 24 Drip Shield Placement (In verter F ront Pa nel Facing Down) 20 mm No cleara nce required here. side view Freedom SW 3K2K 230V InvChg Install G uide.
Freedom SW 3K2K 230V InvChg Install G uide.bo ok Page 66 Friday, June 20, 2 014 9:11 AM.
Freedom SW 3K2K 230V InvChg Install G uide.bo ok Page i Friday, Ju ne 20, 2014 9:11 AM.
Schneider Electric Solar Inverters USA Inc. +1 800 670 0707 +1 408 987 6030 www.xantrex.com 975-0697-01-01 Printed in China. Freedom SW 3K2K 230V InvChg Install G uide.
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