Benutzeranleitung / Produktwartung RW30 des Produzenten Stanley Black & Decker
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R W30 ROBOTIC WELDER Copyright © The Stanley W orks 2014 69893 2/2015 ver 8 USER'S MANUAL Safety , Operation and Maintenance R W30 ROBOTIC WELDER USER'S MANUAL Safety , Operation and Mainte.
2 - RW30 USER MANUAL SERIOUS INJUR Y OR DEA TH COULD RESUL T FROM THE IMPROPER REP AIR OR SER VICE OF THIS TOOL. REP AIRS AND / OR SERVICE T O THIS TOOL MUST ONL Y BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. MAKE NO AL TERA TIONS OR MODIFICA TIONS TO THE T OOL.
RW30 USER MANUAL - 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 - RW30 USER MANUAL DECLARATION OF CONF ORM ITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ ________.
RW30 USER MANUAL - 5 Safety symbols and signal words, as shown below , are used to emphasize all operator , maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment.
6 - RW30 USER MANUAL T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before performing general maintenance or repairs.
RW30 USER MANUAL - 7 • Wear a safety harness when working above ground. • Anchor all panels and covers solidly . • Fix the cable to the work piece or work bench with a good metal-on-metal contact as near as possible to the construction.
8 - RW30 USER MANUAL GAS CYLINDERS Cylinders of protective welding gas contain gas under pressure. If a cylinder is damaged, it can explode. As cylinders of gas are part of the welding environment, they should be handled with caution. • Protect gas cylinders from excessive heat, shock, slag, exposed ames, sparks from the welding arc.
RW30 USER MANUAL - 9 • When not in use, remove the rod from the electrode holder . • Wear grease-free clothing such as leather gloves, a heavy shirt, hemless trousers, safety footwear and headgear . • Before welding, remove all ammable substances from your pockets such as matches or any type of lighter .
10 - RW30 USER MANUAL Moving engine parts can cause bodily injury . Before working on the generator , remove the spark plugs or fuel injectors to prevent the motor from ac- cidentally starting. Block the ywheel while working on the generator . Metal and dirt particles can cause injury to the eyes.
RW30 USER MANUAL - 1 1 PREP ARING THE RW30 FOR OPERA TION CLA W VERSION 1. Position the claw on the rail. 2. Adjust the sliding jaw and tighten. 3. Check the jaw angle and reference supports. OPERA TION OVER VIEW The RW30 is an electric arc welding controller to be used for gas-free sheathed wires.
12 - RW30 USER MANUAL CLAMP VERSION 1. Disengage the stop pin on the mounting bracket, insert the rack, adjust to one of the three positions and engage the stop pin.
RW30 USER MANUAL - 13 CONNECTING THE WIRE FEED/ WELDING TIP T O THE R W30 1. Place the welding tip into the support. 2. Support swivel blocking lever . 3. Support stick-out lever . SETTING THE STICK OUT The ideal setting is 30 mm. Use the template markers to check for proper distance.
14 - RW30 USER MANUAL OPERA TING THE RW30 & THE CHARLIE CONTROL UNIT 1. T urn ON the main switch on the RW30. 2. Unlock the ON/OFF switch on the Charlie Control Unit located on the right side of the unit.
RW30 USER MANUAL - 15 J.SAURON TRANSLAMATIC RW30 08 JS 063* du 17/12/2008 02/04/2009 PAGE : 6/68 3.1 Screen examples of scrolling thr ough the alphanumeric character list _ - - - - - - - - - - C - - -.
16 - RW30 USER MANUAL LANGUAGE SETTING Different languages may be accessed and selected when the rst message “HELLO” appears by using the PLUS key . T ranslations of the message “HELLO” into different languages according to geographic areas are then displayed each time the PLUS key is pressed.
RW30 USER MANUAL - 17 OPERA TOR DIALOGUE Power up: Then: Change language - press the arrows: Display software version and Charlie serial number . This mode allows to perform free polygons from 3 to 4 sides. • Setting the points without restriction (beads direction : Position O1 to Position O2).
18 - RW30 USER MANUAL Set poin t Position O3. The torch cans only moves on the « Z » axis. Set point Position O4. This point should only be set vertically from point Position O1 with automatic tone of this position. Display the length and the width of the setting shape (1 mm equals to 0.
RW30 USER MANUAL - 19 If V ALID key is pressed, torch will move to the starting point of the next bead. T orch return to starting point and start welding of the next bead. When resurfacing is over , the following message proposes to set a new resurfacing cycle: If V ALID key is pressed, you will have to set a new welding area.
20 - RW30 USER MANUAL Display of the step between each bead, (distance in mm, 1 mm equals to 0.04 inch) and estimate welding time in minutes. -Setting can be made up to 3 shapes: Option to repeat the same shape or change the size and shape as previously indicated.
RW30 USER MANUAL - 21 Set Position O4: -In mode « ALIGNMENT OK » Position O4 must be vertical from Position O1. When the beads number has been modied: The step is bigger than the maximum allowed step. Raise the number of beads. The step is smaller than the minimal allowed step.
22 - RW30 USER MANUAL J.SAURON TRANSLAMATIC RW30 08 JS 063* du 17/12/2008 02/04/2009 PAGE : 8/68 6 TROUBLE SHOOTING The « ON » TRANSLAMATIC‘s green light does not work PROBABLE CAUSE CHECKS AND RE.
RW30 USER MANUAL - 23 J.SAURON TRANSLAMATIC RW30 08 JS 063* du 17/12/2008 02/04/2009 PAGE : 9/68 Coder’s pulses defect Check the coder connexion on the right side and on the bottom of the interf ace card (J3 connector side). Replace the interface card.
24 - RW30 USER MANUAL • Check that the pin holder is not burnt or not holding the pin tightly . If not, remove the ring holder , clean all the parts and squeeze the ngers of the pin holder together . • Check the cables on the gun from time to time for damage.
RW30 USER MANUAL - 25 Heater Element Thermostat Front Cover Back Cover RW30 COLD WEA THER UPDA TE KIT (70716) INCLUDES THE FOLLOWING Part No. Description 70719 Heater Element (1 10 V , 400 W) 70720 Th.
26 - RW30 USER MANUAL Part No. Description 52736 Cable - Welder , Robotic 52737 Kit - T rack Wheel, Robotic 52738 Kit - T rack Wheel Welder , Robotic 52739 Wire - Coated Weld Std Rail 52740 Wire - Coa.
RW30 USER MANUAL - 27 Charlie Box 65446 Charlie Main Board 69889 Interconnection Board 64969 No/Off Switch 69831 Motor X 64963 Power Supply 69830 Motor Y 64962 Motor Board 64961 T rigger Cord 70780 Po.
28 - RW30 USER MANUAL Bearing Y Axis 66533 Bearing X Axis 64950 Nut 66529 Coupling, Y Axis 66535 Power Cable (1 15V) 68209 Pad Clamp 70775 Beam, Souriau 70779 T emplate guage for setting the stick height (see page 13). Removing wire feed tip using hex in template guage.
RW30 USER MANUAL - 29 Item Part No. Qty Description 1 64983 1 Rear Beam 2 64984 1 Front Beam 3 71473 1 V entilation Box 4 66530 1 X-Axis Slide 5 66526 1 X-Axis Screw 6 --- -- --- 7 66529 1 Nut 8 66535 1 Coupling Y -Axis 9 66536 1 Chain Conduit 66537 1 Clamp for Chain Conduite (not show) 10 70718 1 Back Cover 11 70717 1 Front Cover Item Part No.
30 - RW30 USER MANUAL R W30120 P ARTS LIST & ILLUSTRA TION Item Part No. Qty Description 1 66515 1 Rear Beam 2 66519 1 Front Beam 3 66517 1 Protection Plate 4 66531 1 X-Axis Slide 5 66528 1 X-Axis.
RW30 USER MANUAL - 31 R W301 10 / R W301 12 / R W30120 LEFT SIDE ILLUSTRA TION Left Side Assembly Part No. 69818 Item Part No. Qty Description 1 66524 1 Left Side Plate (Motor) 2 69817 1 Motor Card Module 3 64945 1 Conical Stop 4 5 6 64959 1 Bearing Flange 7 64963 1 Motor X Axis 8 9 10 11 12 64957 1 Motor Support 13 14 15 Item Part No.
32 - RW30 USER MANUAL Item Part No. Qty Description 1 66525 1 Right Side Plate 2 69830 1 Power Supply 3 4 64956 1 Bearing Support 5 64955 1 Bearing 6 7 72593 2 Carry Handle Assy (Fold Down) 8 9 10 11 12 13 14 15 16 17 18 64945 1 Conical Stop Right Side Assembly Part No.
RW30 USER MANUAL - 33 Item Designation Reference Material Qty D-1 Axis card ATC08660012 2 D-2 Interconnection card TAF00000001 1 D-3 Interconnection card bundle TAF00000023 1 D-4 Screw CHC M4-10 ( DI .
34 - RW30 USER MANUAL Support Platform Assembly Part No. 69816 Item Part No. Qty Description 1 64986 1 Support Platform 2 --- -- ---- 3 64985 1 Y -Rail 4 66549 1 Jointed Wrist Bracket 5 66532 1 Bearin.
RW30 USER MANUAL - 35 Right Support Assembly Part No. 66542 Left Support Assembly Part No. 66543 Charlie Control Box Part No. 65446 Charlie Heater Part No.
36 - RW30 USER MANUAL Frog Clamp Assembly Part No. 66546 Right Fixed Clamp Part No. 66547 Left Pivot Clamp Part No. 66548 Right Self Alignment Clamp Part No.
RW30 USER MANUAL - 37 Item Designation Reference Material Qty J-1 25 mm dia. rack shaft ATC20460005 Aluminum 1 J-2 Rack ATC21910007 Delrin 1 J-3 Torch support hub ATC20460006 Aluminum 1 J-4 Rack pinio.
38 - RW30 USER MANUAL T orch Support Pull Gun Part No. 69837 T ORCH SUPPORT (PULL GUN) ILLUSTRA TION.
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Stanley Hydraulic T ools 3810 SE N aef Road Milwaukie OR 97267-5698 503-659-5660 F AX 503-652-1780 www .stanleyhydraulics.com.
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