Benutzeranleitung / Produktwartung PVI-3600-OUTD-UK-F-W des Produzenten Aurora Electronics
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AURORA Inverters INSTALLATION AND OPERATOR’S MANUAL Model number: PVI-3600-OUTD-UK-F-W Rev. 1.0 .
Installation an d Operator’s Manual Page 2 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) REVISION TABLE Document Revision Author Date Change Description 1.
Installation an d Operator’s Manual Page 3 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) IMPORTANT SAFETY INSTRUCTIO NS This manual c ontains im portant safet y and operatio nal instructio ns that must be accurately understood and followe d during the installation and maintenance of t he equipment .
Installation an d Operator’s Manual Page 4 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) USEFUL INFORMATION AND SAFETY STANDAR D FOREWORD The installation of AURORA must be performed in full compliance with national and l ocal standard s and regula tions AURORA has no internal use r serviceable pa rts other tha n fuses.
Installation an d Operator’s Manual Page 5 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) In particular , during transpo rt and handlin g, parts shall not be bent and/or t he insulation distances shall not be change d. There s hould be no contact bet ween electronic parts and co nnection term inals.
Installation an d Operator’s Manual Page 6 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) PVI-3600-OUTD-UK-F-W This document applies to the above-mentioned inverters, only.
Installation an d Operator’s Manual Page 7 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) CONTENTS: 1 FOREWORD 9 1.1 WIND E NERGY 9 2 SYSTEM DESCRIPTION 9 2.1 Main Elements of a Wind System: 10 2.2 Data Tra nsmission and C heck 12 2.3 AURORA Technical Descript ion 12 2.
Installation an d Operator’s Manual Page 8 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 8.2 Output Values 60 8.3 Grid protection characteristics 60 8.4 General characteristics 61 8.
Installation an d Operator’s Manual Page 9 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 1 FOREWORD This docum ent contains a t echnical desc ription o f the AURORA wind inve rter so as to provide the installer and user all th e necessary information about installation, operation and use of AURORA.
Installation and Operator’s Manual Page 10 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 2.1 Main Elements of a Wind System: A wind system is composed of a wind turbine, a permanent m agnet generator or alternator, Wind Interface Box and Aurora Wind inverter.
Installation and Operator’s Manual Page 11 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) The Aurora Wind Inverter is designed to accept only a single wind input. T he current of this input is limited to 20 Amperes. Safety Brake Wind Interface Box Diversion Load AC Discon nect Fig.
Installation and Operator’s Manual Page 12 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 2.2 Data Transmi ssion and Check In case multiple inverters are used, th ey can be monitored remotely by using an advanced comm unication system based on the serial interface RS485 or on the Power Line Modem (PLM) techn ology.
Installation and Operator’s Manual Page 13 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) DC/DC Boost Converter Grid Interface Inverter Gate Driv e Board Gate Drive Boar d Inverter Embedded Controller Inv.
Installation and Operator’s Manual Page 14 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) This process ensures opt imal perform ance levels of the whole u nit, as well as a high efficiency over the inpu t voltage operating range and load cond itions, always in full compliance with the applicab le directives, standards and regulatio ns.
Installation and Operator’s Manual Page 15 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Control of th e internal temperatures to automatically d rive the speed of the external cooling fan. This will allow the inverter to deliver the maximum output powe r for am bient temperat ures up +40 ° C .
Installation and Operator’s Manual Page 16 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) WARNING : The c onnection of AURORA to the electrical distribution grid must be perform ed only after r eceiving authorizatio n from the utility that operates the grid.
Installation and Operator’s Manual Page 17 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 3.2 Package Check List Description Quantity (No.) Wind Inverter 1 Bag with 4 scre ws, 4 blocks and 1 Tap wrench To.
Installation and Operator’s Manual Page 18 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 3.3 Choosin g Install ation Locat ion The location for the installa tion of AURORA shoul d be selected in accordan.
Installation and Operator’s Manual Page 19 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 3.4 Wall Moun ting AURORA should be mounted in a verti cal position as shown in figure 7.
Installation and Operator’s Manual Page 20 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Install the expansion screws in the wall so that the head of the screws is about 4mm from the wall surface. Then hang AURORA on the wall by fitting the screw heads in the m ounting slots a s shown in Fig.
Installation and Operator’s Manual Page 21 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) higher than + 40 °C an output po wer de-rating m ay occur on the to p units. RECOMMENDED ASSEMBLING Fig.8 Recommended m ulti Aurora mounting It is recomm ended that the un it be placed out of direct s unlight.
Installation and Operator’s Manual Page 22 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 3.5 Preliminaries to Electrical Connections WARNING: The electrical connections can be done only after AURORA i s firmly mounted t o the wall.
Installation and Operator’s Manual Page 23 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) AURORA to the grid . Recomm ended ratings for the Ac over-c urrent protection de vice is m aximum 20A, 240V.
Installation and Operator’s Manual Page 24 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) WARNING : All power wir es connecting to AURORA inverter m ust have a section of at least 14 AWG (2.5mm 2 ) and must be able to operate at temperature of at least 90 °C.
Installation and Operator’s Manual Page 25 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) WARNING : Use listed watertight conduit connectors to maintain the enclosure rati ng of the A URORA inverte r. To access the wiring terminal strip inside of the AURORA inverter remove the side panel as show n in Fig.
Installation and Operator’s Manual Page 26 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) The conduit a nd the wi re lengths de pend on the distance betwee n the unit an d Ac disconnect and the Wind Inte rface Box. The wires must be inserted in the conduits and routed to the ter minal blocks.
Installation and Operator’s Manual Page 27 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Step 1/ 7: Open the Ac disconnect swit ch or circuit breaker and lockout the Ac disconnecting me ans. Step 2/7: Open the Dc disconnect sw itch and lockout the Dc disconnecting means.
Installation and Operator’s Manual Page 28 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Step 5/7: Connect AURORA to the Ac disconnect switch or circuit brea ker WARNING: Use p roper, low im pedance cables to c onnect AURORA to the Ac disconnect or ci rcuit breaker, an d between the disco nnecting means to the grid.
Installation and Operator’s Manual Page 29 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Fig.14: Wind Inpu t with the two input sections p aralleled NOTE: Paralleling the two input sections, the input cur rent rating becomes equiv alent to 20 A (24A sho rt circuit).
Installation and Operator’s Manual Page 30 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 2) In stall suitable watertight conn ectors to the AURORA enclosure 3) Terminate the wires labeled + and – in the same input section terminal bl ocks of AURORA I nput 1.
Installation and Operator’s Manual Page 31 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 4 START-UP NOTE : do not lay an y object on AURORA during operation. WARNING : do not touch t he heat sink during operation, s ome parts could be very hot an d cause serious burns.
Installation and Operator’s Manual Page 32 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 5 MONITORIN G AND DATA TR ANSMISSION 5.1 User’s Interface Mode WARNING : RS-485 cable must be UL /CSA certified wiring and must be additionally protected by means of a non-metallic tubing.
Installation and Operator’s Manual Page 33 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Fig. 15 Data Transmission Op tions.
Installation and Operator’s Manual Page 34 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 5.2 Availabl e Data AURORA provides two sets of data that are accessed us ing AURORA interface software.
Installation and Operator’s Manual Page 35 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) All data are availa ble for transmi ssion via the RS-485 l ink or PLM. I n addition, the first two dat a of the list are displayed o n the LCD. The AURORA Com municator software shall be used in order to download the internally stored data.
Installation and Operator’s Manual Page 36 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) LEDs Status Operational St atus Remarks 1 Power (Green): Fault (Yellow): GFI (Red): AURORA self-disconnection during no or low wind conditions.
Installation and Operator’s Manual Page 37 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) G Y R 1) Sleep Mode AURORA is in the disconnection phase; this h appens whenever the input power is too low to expo rt power to the feed grid and power the inverter control system as well.
Installation and Operator’s Manual Page 38 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) reset, there could be a water seep age due to condensation that is causing a ground fault or th ere is some other insulation breakdown. Have the system inspected by qualified pe rsonnel.
Installation and Operator’s Manual Page 39 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Message Warning Type Error Type Description Wind Low W001 // Input Voltage under t hreshold Input OC // E001 Input.
Installation and Operator’s Manual Page 40 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 5.5 LCD Displ ay The 2-line LC D display is located on the front panel an d shows: the status of the inv erter and statistical data; service messages for the operator; messages of faults o r damages foun d.
Installation and Operator’s Manual Page 41 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) This screen shows t he grid fre quency and the rel ated status (i n range or o ut of range, see section 9 for .
Installation and Operator’s Manual Page 42 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Fourth screen: Output p ower and Voltage In put Fifth screen: To tal energy exported to the grid an d total operating time (that is time during which th e unit was active).
Installation and Operator’s Manual Page 43 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Sixth screen: Tim e during whi ch the uni t exported ene rgy to the grid, and number of times that unit c onnected to the grid.
Installation and Operator’s Manual Page 44 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) This screen shows the code of the error fou nd, for further inf ormation refer to chapter 5.
Installation and Operator’s Manual Page 45 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) The sequence of the sc reens is su mmarized in the following figure: Type Part N° E-Total h-Total E-Today ModeInverter Pac Vin1 S/N Firmware TimeGrid NumGrid Pac Vin2 Initializing.
Installation and Operator’s Manual Page 46 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) The values that can be displayed on the previous screens are summarized in the table below: Data Description Vin1 .
Installation and Operator’s Manual Page 47 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 6 DATA CHE CK AND COMMUNI CATION 6.1 RS-485 seri al link The RS-485 li nk uses two wires f or signals pl us a third wire for si gnal groundi ng, which is di fferent fr om the equipm ent groundi ng of t he unit.
Installation and Operator’s Manual Page 48 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) from OFF to ON. The default position of the switch is OFF. Also, each unit must have a diffe rent address.
Installation and Operator’s Manual Page 49 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 6.2 Power Line Modem (PLM) A PLM modem card is an available option card for the Aurora.
Installation and Operator’s Manual Page 50 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) NOTE : the maxim um number of in verter s that can be connected via PLM is 63. NOTE : It is not possible to have more tha n one receiving device such as A URORA Easy Co ntrol data lo gger or AUR ORA PLM/RS232 interface box connected to the same power line.
Installation and Operator’s Manual Page 51 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 6.3 Display me nù When using PLM or the RS-485 serial link communication each unit m ust have a unique address.
Installation and Operator’s Manual Page 52 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 4) Confirm the choice by pressing once m ore the key for at least 5 sec onds. NOTE : When using RS-48 5 link the re can be no m ore than 31 inve rters connected on the same link.
Installation and Operator’s Manual Page 53 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 2) Verify that the inverter is set in mode Parallel: - SET IN MODE P ARALLEL A short touch of the key allows to scroll the two op tions. In order to confirm the selection, pres s fo r longer than 5 sec.
Installation and Operator’s Manual Page 54 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 6) Press the key for long er than 5 s ec. to confirm the chosen BAUD RATE shown on the display. Press it for a shorter time to come back to the previous display. NOTE : Generall y the standard speed to be chosen is 19 200 Baud.
Installation and Operator’s Manual Page 55 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Resolution Data Display Measurement Accuracy Vin1 1V 600mV 2% Vin2 1V 600mV 2% Iin1 0.
Installation and Operator’s Manual Page 56 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 7 TROUBLESHOOTING AURORA inv erters comply with standards set for grid-tie d operation, safety and electromagnetic compatibility.
Installation and Operator’s Manual Page 57 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Before contacting th e service center, keep the following info rmation handy: INFO AURORA NOTE : Inform ation to b.
Installation and Operator’s Manual Page 58 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 8 TECHNICAL FEATURES 8.1 Input Values WARNING : The Wind turbine m aximum output volt age must be less than 600Vdc in under any con dition.
Installation and Operator’s Manual Page 59 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) Description Value PVI-3600-OUTD-UK-F-W Nominal input voltage 360Vdc Minimum input volta ge to connect to the grid .
Installation and Operator’s Manual Page 60 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 8.2 Output Values Description Value PVI-3600-OUTD-UK-F-W Nominal out put powe r 3600 W Grid voltage , nom inal ope.
Installation and Operator’s Manual Page 61 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 8.4 General characteristics Description Value PVI-3600-OUTD-UK-F-W Maximum efficiency 96% Internal consu mption du.
Installation and Operator’s Manual Page 62 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) 8.5 Power Derating To ensure inverter safe operation und er any temperature and electrical cond ition, the unit will automatically derate th e power to be delivered to the grid.
Installation and Operator’s Manual Page 63 of 63 (PVI-3600- OUTD-UK-F-W Rev .: 1.0) The above cases, originating a power derati ng , can also occur at the sam e time, but the power derating will always correspond to the lowest value read.
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