Benutzeranleitung / Produktwartung GDS60N des Produzenten Napoleon Fireplaces
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1 W415-0788 / A / 09.22.09 INST ALLER: LEA VE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RET AIN THIS MANUAL FOR FUTURE REFERENCE. INST ALLA TION AND OPERA TING INSTRUCTIONS 1.2 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky , USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www .
2 W415-0788 / A / 09.22.09 NOTE: Changes, other than editorial, are denoted by a vertical line in the margin. T ABLE OF CONTENTS 1.0 INST ALLA TION OVERVIEW 3 2.0 INTRODUCTION 4 2.1 DIMENSIONS 5 2.2 GENERAL INSTRUCTIONS 5 2.3 GENERAL INFORMA TION 6 2.
3 W415-0788 / A / 09.22.09 1.0 INST ALLA TION O VER VIEW Castings, see “FRONT CAST REMOV AL” section. Door , see “GLASS DOOR INST ALLA TION AND REMOV AL” section. Glass, see “GLASS / DOOR REPLACEMENT” section. On/Off, see “SWITCH AND BRACKET INST ALLA TION” section.
4 W415-0788 / A / 09.22.09 2.0 INTR ODUCTION 3.2 ! W ARNING • THIS APPLIANCE IS HOT WHEN OPERA TED AND CAN CAUSE SEVERE BURNS IF CONT ACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury .
5 W415-0788 / A / 09.22.09 2.1 DIMENSIONS 31 1 / 4 " 30 1 / 2 " 5 1 / 2 " 19 1 / 2 " 27" 17 7 / 8 " 4" DIA. 7" DIA. 24" 2.2 GENERAL INSTRUCTIONS AL W A YS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPL Y HAS RAN OUT , WITH THE GLASS DOOR OPENED OR REMOVED.
6 W415-0788 / A / 09.22.09 4.1 THIS GAS APPLIANCE SHOULD BE INST ALLED AND SER VICED BY A QUALIFIED INST ALLER to conform with local codes. Installation practices vary from region to region and it is .
7 W415-0788 / A / 09.22.09 When the appliance is installed at elevations above 4,500ft, and in the absence of speci fi c recommendations from the local authority having jurisdiction, the certi fi ed high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1,000ft.
8 W415-0788 / A / 09.22.09 2.5 CARE OF GLASS 5.1 DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS. Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the fi rst 10 hours of operation with a recommended fi replace glass cleaner .
9 W415-0788 / A / 09.22.09 3.0 VENTING - MODEL GDS60 7.1 THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INT AKE VENT PIPE SYSTEM. Refer to the section applicable to your installation. For safe and proper operation of the appliance follow the venting instruction exactly .
10 W415-0788 / A / 09.22.09 3.1 VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-V ent, Selkirk Direct T emp, American Metal Amerivent or Metal-Fab venting components.
11 W415-0788 / A / 09.22.09 3.2 TYPICAL VENT INST ALLA TIONS 30 1/2" TOP VENT REAR VENT 16" MINIMUM 40 FEET MAXIMUM 34" MINIMUM 16" MINIMUM 40 FEET MAXIMUM 34" MINIMUM 24" FIGURE 3.
12 W415-0788 / A / 09.22.09 20 FT MAX 12” MINIMUM TO GRADE 24” MINIMUM REGARDLESS OF HORIZONT AL VENT LENGTH MAX. HORIZONT AL RUN 34" MAXIMUM 29" MINIMUM 30 1/2" 59 1/2" MINIMUM PLUS RISE* 24" MAX 24" MINIMUM PLUS RISE* * See "VENTING" section.
13 W415-0788 / A / 09.22.09 Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’.
14 W415-0788 / A / 09.22.09 3.4 VENT TERMINAL CLEARANCES INST ALLA TIONS CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony . B 12” 9” Clearance to windows or doors that open. C 12” * 12” * Clearance to permanently closed windows.
15 W415-0788 / A / 09.22.09 3.5 VENTING APPLICA TION FL OW CHAR T 13.1 TOP EXIT Horizontal T ermination V ertical T ermination V ertical rise is equal to or greater than the horizontal run V ertical r.
16 W415-0788 / A / 09.22.09 3.6 DEFINITIONS 3.7 ELBOW VENT LENGTH V AL UES 14.1 For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or grea.
17 W415-0788 / A / 09.22.09 3.8 T OP EXIT HORIZONT AL TERMIN A TION (H T ) > (V T ) Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V T for the required horizontal run H T .
18 W415-0788 / A / 09.22.09 3.9 T OP EXIT HORIZONT AL TERMIN A TION 16.1 Simple venting con fi guration (only one 90° elbow) (H T ) < (V T ) For vent con fi gurations requiring more than one 90.
19 W415-0788 / A / 09.22.09 3.10 REAR EXIT HORIZONT AL TERMINA TION For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H T < V T Formula 2: H T + V T < 40 feet Example 4: V 1 = 9 FT V 2 = 6 FT V T = V 1 + V 2 = 9 + 6 = 15 FT H 1 = 3 FT H 2 = 2 FT H 3 = 1.
20 W415-0788 / A / 09.22.09 Simple venting configuration (only two 90° elbows) See graph to determine the required vertical rise V T for the required horizontal run H T .
21 W415-0788 / A / 09.22.09 3.11 T OP OR REAR EXIT VERTICAL TERMIN A TION Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T .
22 W415-0788 / A / 09.22.09 Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VE.
23 W415-0788 / A / 09.22.09 Example 8: V 1 = 1.5 FT V 2 = 5 FT V T = V 1 + V 2 = 1.5 + 1 + 5 = 6.5 FT H 1 = 1 FT H 2 = 1 FT H 3 = 10.75 FT H R = H 1 + H 2 + H 3 = 1 + 1 + 10.75 = 12.75 FT H O = .03 (four 90° elbows + one 45° elbow - 90°) = .03 (360° + 45° - 90°) = 6.
24 W415-0788 / A / 09.22.09 4.2 CHANGING A T OP VENT T O A REAR VENT In order to convert the venting con fi guration from a top exit to a rear exit, remove components as illustrated. When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.
25 W415-0788 / A / 09.22.09 5.0 INST ALLA TION ! W ARNING FOLLOW THE VENTING INSTRUCTIONS EXACTL Y . ALL INNER EXHAUST AND OUTER INT AKE VENT PIPE JOINTS MA Y BE SEALED USING EITHER RED RTV HIGH TEMP .
26 W415-0788 / A / 09.22.09 5.2 WALL AND CEILING PRO TECTION For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" rise per foot when venting. For safe and proper operation of the appliance, follow the venting instructions exactly .
27 W415-0788 / A / 09.22.09 5.2.3 HORIZONT AL AIR TERMINAL INST ALLA TION - MODEL GDS60 A . Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws.
28 W415-0788 / A / 09.22.09 5.2.4 VERTICAL AIR TERMINAL INST ALLA TION - MODEL GDS60 A. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
29 W415-0788 / A / 09.22.09 5.3 APPLIANCE VENT CONNECTION - MODEL GDS60 A. Attach the adjustable pipe to the last section of rigid pipe. Secure with screws and seal. B. Install the inner fl ex pipe to the appliance. Secure with 3 screws and fl at washers.
30 W415-0788 / A / 09.22.09 For ease of accessibility , an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2 strand solid core millivolt wire from the gas appliance to the wall switch / millivolt thermostat.
31 W415-0788 / A / 09.22.09 5.7.2 INST ALLING "B" VENT Follow the instructions of the "B" vent manufacturer for chim- ney installation. A. Remove the access plate. Remove and discard the air intake cover plate located directly behind the ac- cess plate.
32 W415-0788 / A / 09.22.09 5.7.5 ADDING VENT SECTIONS A dd chimney sections, according to the manufacturers installation instructions. For ease of assembly , a 7” telescoping pipe may be installed over the 4” vent connection of the adapter . Add vent sections, twist locking (clockwise) securely , to the required height.
33 W415-0788 / A / 09.22.09 5.7.6 INST ALLING FLASHING AND ST ORM COLLAR Remove nails from the shingles above and to the sides of the chim- ney . Place the fl ashing over the vent pipe and slide it underneath the sides and upper edge of the shingles.
34 W415-0788 / A / 09.22.09 6.0 FINISHING 6.2 GLASS DOOR INST ALLA TION AND REMO V AL 6.2.1 Lift the top casting off. 6.2.2 Lift the cast front out of its retainers (located at either side on the top). 6.2.3 Open the valve control cover . Pull the latch handles forward to release.
35 W415-0788 / A / 09.22.09 6.4 LOG PLACEMENT 1 4 2 3 5 Blocked burner ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. Phazer tm logs glow when exposed to direct fl ame and provide a unique and realistic glowing ef fect.
36 W415-0788 / A / 09.22.09 6 7 Position the notch located in log #6 against the grate post. Place the bottom of log #7 against the right outermost grate post and the top into the pocket provided on the center log (#6). Bend up the tab in the log support to cradle log #7.
37 W415-0788 / A / 09.22.09 6.6 SWIT CH AND BRA CKET INST ALLA TION 1 3 CONNECT THE TWO WIRES TO THE SWITCH TERMINALS. 2 ACCESS COVER PLA TE FIGURE 6.6a FIGURE 6.
38 W415-0788 / A / 09.22.09 7.0 OPTIONAL BL O WER INST ALLA TION 7.0.1 Ensure that the access cover plate has been installed. For location, see "SWITCH AND BRACKET INST ALLA TION" section. 7.0.2 Remove the on/off switch bracket and the cover plate below it.
39 W415-0788 / A / 09.22.09 8.0 WIRING DIA GRAM ON / OFF SWITCH ACS/IPI SWITCH DC BACK-UP GROUND DFC VA LV E ORANGE GREEN GROUND EYELET ON / OFF IPI / CPI DISCONNECT THESE CONNECTORS T O THE ON/OFF SW.
40 W415-0788 / A / 09.22.09 9.0 OPERA TION MODEL GS60 ONL Y : SPILL SWITCH This is a thermally activated switch, attached to the back of the chimney adaptor , which senses the change in temperature and shuts down the gas valve in the event of a blocked or disconnected vent.
41 W415-0788 / A / 09.22.09 9.2 OPERA TING INSTR UCTIONS - FOR Y OUR SAFETY READ BEFORE OPERA TING 9.3 LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE 1. STOP! READ ALL INFORMA TION OF OPERA TING AND LIGHTING INSTRUCTIONS BEFORE PROCEEDING.
42 W415-0788 / A / 09.22.09 10.0 ADJUSTMENT 10.1 PILO T BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. T urn in a clockwise direction to reduce the gas fl ow .
43 W415-0788 / A / 09.22.09 11.0 MAINTENANCE CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a quali fi ed service person.
44 W415-0788 / A / 09.22.09 12.0 REPLA CEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor . FOR W ARRANTY REPLACEMENT P ARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
45 W415-0788 / A / 09.22.09 GS60 COMPONENTS REF NO. P ART NO. DESCRIPTION 31 W010-0459 ADAPTOR C/W SPILL SWITCH 32 W660-0006 SPILL SWITCH 33 W080-0405 SPILL SWITCH BRACKET TERMINAL KITS REF NO.
46 W415-0788 / A / 09.22.09 ACCESSORIES REF NO. GDS60-1 GS60 DESCRIPTION 18* W573-0007 W573-0007 HIGH TEMPERA TURE SEALANT 52* W690-0001 W690-0001 MILLIVOL T THERMOST A T 53* F40 F40 ON/OFF REMOTE 54*.
47 W415-0788 / A / 09.22.09 45 48 47 46 64 44 24 36 41 37 43 34 25 27 10 1 2 3 4 5 7 6 31 33 32 44 28 26 56 9 20 11 59 67 35 8 40 43 43 50 13 12 51 49.
48 W415-0788 / A / 09.22.09 13.0 TR OUBLE SHOO TING SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. Makes noise with no spark at pilot burner . Wiring. - V erify the wire for the sensor and the wire for the ignitor are connected to the correct terminals (not reversed) on the module.
49 W415-0788 / A / 09.22.09 SYMPTOM PROBLEM TEST SOLUTION Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces. Air shutter has become blocked. - Ensure air shutter opening is free of lint or other obstructions. Flame is impinging on the glass, logs, rocks, media or combustion chamber .
50 W415-0788 / A / 09.22.09 Main burner and pilot cycles on and off. GS600 ONL Y V enting is spilling. - T est with spill switch bypassed. Replace if defective. - Check for vent blockage. GDS600 ONL Y GDS600 ONL Y 42.7_3 SYMPTOM PROBLEM TEST SOLUTION White / grey fi lm forms.
51 W415-0788 / A / 09.22.09 NAPOLEON® warrants its products against manufacturing defects to the original purchaser only . Registering your warranty is not necessary . Simply provide your proof of purchase along with the model and serial number to make a warranty claim.
52 W415-0788 / A / 09.22.09 15.0 SER VICE HIST OR Y Appliance Ser vice Histor y This heater must be serviced annually depending on usage. Date Service T echnician Name Service Performed Special Concerns Dealer Name 43.
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