Benutzeranleitung / Produktwartung MT-76D2 des Produzenten Multiquip
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Re vision #5 (11/08/07) SERIES MODEL MT -76D2 T AMPING RAMMER (Y ANMAR DIESEL ENGINE) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
P A GE 2 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — PR OPOSITION 65 W ARNING.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 3 NO TE P A GE.
P A GE 4 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER —T ABLE OF CONTENTS Proposition 65 W ar ning ......................................... 2 T ab le Of Contents ...................
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CRE.
P A GE 6 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 7 MT -76D2 T AMPING RAMMER — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the ON/OFF s witch in the OFF position when the rammer is not in use. AL W A YS wear approv ed ey e and hearing protection.
P A GE 8 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) The following safety guidelines should always be used when operating the MT -76D2 T amping Rammer : GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 9 ■ AL W A YS stop the engine before servicing, adding fuel and oil. ■ NEVER run engine without air filter . Se v ere engine ma y occur . ■ AL W A YS ser vice air cleaner frequently to pre vent carb uretor malfunction.
P A GE 10 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — OPERA TION AND SAFETY DECALS.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 11 Definition of T amping Rammer The Mikasa MT -76D2 tamping rammer is a pow erful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface.
P A GE 12 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — SPECIFICA TIONS s n o i t a c i f i c e p S r e m m a R 2 D 6 7 - T M . 1 e l b a T L E D O M2 D 6 7 - T M t h g i e H l l a r e v O) m m 0 0 0 , 1 ( .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 13 8. Foot – Laminated wood with tempered steel plate for superior shock absorption. 9. Muffler– Used to reduce noise and emissions. 10. Engine Air Cleaner – Pre vents dir t and other debris from entering the engine.
P A GE 14 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Figure 2. Engine Controls and Components The engine shown abo v e is a Y ANMAR L48V6 engine (Figure 2). The engine must be checked for proper lubrication and filled with fuel prior to operation.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 15 Rammer Gearbox and Spring Cylinder This unit uses an oil bath lubrication system. Check oil le v el through oil level sight glass at rear of tamper foot. If oil is not visible, add #10W-30 motor oil.
P A GE 16 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) 4. Starting 1 . Move the throttle lever to IDLE position. (See Figure 5). Throttle le ver is used only at three (ST OP , IDLE & OPERA TION) positions.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 17 Operation 1. Mo ve the throttle le v er quickly from the IDLE to OPERA TION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box.
P A GE 18 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MAINTENANCE P erf or m the scheduled maintenance procedures as indicated: Daily ■ Thoroughly remove dirt and oil from the engine and control area. ■ Clean or replaces air cleaner as necessar y .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 19 MT -76D2 T AMPING RAMMER — MAINTENANCE Cleaning the Air Cleaner Clean the Air Cleaner every 200-300 hours. See Figure 11. ■ Remove element from pre-cleaner at the top of crankcase (body side).
P A GE 20 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — TR OUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 21 G N I T O O H S E L B U O R T R E M M A R . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S e d i u t i l p m a t u b s e t a t o r e n i g n E .
P A GE 22 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 23 MT -76D2 RAMMER with Y anmar L48V6 Engine 1-3 UNITS 1 .... 956100057 ........... THROTTLE WIRE 3 .... 371010060 ........... ELEMENT ASSY 3 .... 954406010 ..........
P A GE 24 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — NAME PLA TE AND DECALS NAME PLA TE AND DECALS.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 25 MT -76D2 T AMPING RAMMER — NAMEPLA TE AND DECALS MT -76D — NAME PLA TES AND DECALS NAME PLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 920101580 DECAL: MIKASA MARK 1 2 * 920205840 DECAL: FUEL DIESEL .
P A GE 26 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CRANK CASE AND ENGINE ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 27 MT -76D2 T AMPING RAMMER — CRANK CASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY .
P A GE 28 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CRANKCASE AND ENGINE ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 29 CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 44 371335110 I NT AKE PIPE 1 45 371000010 H.
P A GE 30 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CYLINDER GUIDE AND FOO T ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 31 CYLINDER GUIDE AND FOO T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 352423290 PIST ON PIN 1 2 363457870 PIST ON PIN PLUG 2 3 361344360 PIST ON ROD 1 4 355452340 PIST ON END 1 5 020118150 NUT M18, P1.
P A GE 32 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 33 MT -76D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 101 351319900 SHOCK ABSORBER 2 102-1 014210020 SOCKET HEAD BOL T 10X20T .
P A GE 34 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 35 Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .
P A GE 36 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 37 MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 38 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 39 Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY . CRANKSHAFT AND CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY .
P A GE 40 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — PIST ON ASSY . PIST ON ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 41 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 9 71478121740 CRANKSHAFT (EDRM) ASSY .
P A GE 42 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 43 Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB. OIL PUMP & GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 L UB. OIL PUMP ASSY .
P A GE 44 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — COOLING AND ST AR TING ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 45 Y ANMAR L-48V6 ENGINE — COOLING AND ST ARTING ASSY . COOLING & ST AR TING DEVICE ASSY .
P A GE 46 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 47 Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71477551100 INJECTION PUMP ASSY ., F ..
P A GE 48 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 49 Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO .
P A GE 50 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — MUFFLER ASSY . MUFFLER ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 51 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 18 11429913200 MUFFLER GASKET 1 19 11428413500 MUFFLER ASSY .
P A GE 52 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 53 Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY . T OOLS, LABELS AND GASKET SET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 11429907110 Y ANMAR LABEL 1 7 11429907160 DIESEL LABEL 1 10 11429992590 T OOL ASSY .
P A GE 54 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 55 Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11428412200 A IR I NT AKE GASKET 1 2 18325455120 FUEL STRAINER ASSY .
P A GE 56 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 57 NO TE P A GE.
OPERA TION & P ARTS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2007, MUL TIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc.
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