Benutzeranleitung / Produktwartung LS400 des Produzenten Multiquip
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OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
P AGE 2 — MA YCO LS400/LS500 PUMP — OPERA TION AND P AR TS MANU AL — REV . #6 (09/19/11) Proposition 65 W arning Diesel engine exhaust and some of LS400/LS500 PUMP — PR OPOSITION 65 W ARNING.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 3 NO TES.
P AGE 4 — MA YCO LS400/LS500 PUMP — OPERA TION AND P AR TS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP —T ABLE OF CONTENTS Specification and par t n umber are subject to change without notice . MA YCO LS400/LS500 CONCRETE PUMPS Proposition 65 W ar ning .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 5 www .multiquip .com Or dering par ts has never been easier! Choose fr om thr ee easy options: WE A CCEPT ALL MAJ.
P AGE 6 — MA YCO LS400/LS500 PUMP — OPERA TION AND P AR TS MANU AL — REV . #6 (09/19/11) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 7 AL W A YS place the Engine ON/OFF switch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. AL W A YS wear approv ed respirator y protection.
P AGE 8 — MA YCO LS400/LS500 PUMP — OPERA TION AND P AR TS MANU AL — REV . #6 (09/19/11) The following safety guidelines should always be used when operating the LS400/LS500 concrete pump: GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 9 ■ NEVER r un engine without air filter . Sev ere engine damage ma y occur . ■ AL W A YS be sure the operator is f amiliar with proper saf ety precautions and operation techniques bef ore using pump .
P A GE 10 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — R ULES FOR SAFE OPERA TION EMERGENCIES ■ AL W A YS know the location of the nearest fire e xtinguisher . ■ AL W A YS know the location of the nearest and first aid kit .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 11 NO TES.
P A GE 12 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) . 2 E L B A TS N O I T A C I F I C E P S E N I G N E l e d o M F 1 1 0 2 L 4 F z t u e D e n i g n E l e s e i D F 1 1 0 2 L 4 F B z t u e D e n i g n E l e s e i D e p y T l e s e i D d e l o o c - r i A , e k o r t s 4 s r e d n i l y C f o .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 13 LS400/LS500 PUMP — DIMENSIONS S N O I S N E M I D . 3 E L B A T . F E RS N O I S N E M I D A) . m c 2 . 9 0 1 ( . n i 3 4 B) . m c 7 3 4 ( . n i 2 7 1 C) . m c 1 6 ( .
P A GE 14 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — IMPOR T ANT HAND SIGNALS Figure 2. Operation Hand Signals Figure 2 displays the basic hand signals commonly used in concrete pumping operations.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 15 CONCRETE MIX DESIGN Mix design is most impor tant to achie v e maximum pumpability . Pumpability is aff ected b y , among other f actors , the type and gradation of aggregate used.
P A GE 16 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — GENERAL INFORMA TION REGIONAL DIFFERENCES Concrete is made by mixing locally available rock and sand with cement and water .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 17 LS400/LS500 PUMP — HO W IT WORKS The following is a brief explanation of how the concrete cylinders, hydraulic cylinders, shuttle tube, valves and hopper work in sequence to pump concrete.
P A GE 18 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — PUMP COMPONENTS Figure 5. Major Pump Components.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 19 LS400/LS500 PUMP — PUMP COMPONENTS Figure 5 illustrates the location of the major components for the LS400/LS500 Concrete Pump . The function of each component is described below: 1 .
P A GE 20 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — DIGIT AL CONTR OL P ANEL COMPONENTS Figure 6. Pump Digital Control Panel Components 1 . Emergency Stop Button – Press emergency stop b utton to stop pump in an emergency .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 21 LS400/LS500 PUMP — DIGIT AL READOUT SCREEN PRIMAR Y SCREEN Screen 1 Indicates the various modes of the switch settings. Monitors engine RPM - Idle speed 900, High speed 2550.
P A GE 22 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — ENGINE COMPONENTS INITIAL SER VICING The engine (Figure 7) must be checked for proper lubrication and filled with fuel prior to operation.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 23 LS400/LS500 PUMP — INSPECTION BEFORE ST ARTING 1. Read safety instructions at the beginning of manual. 2. Clean the entire pump , removing dir t and dust, par ticu- larly the engine cooling air inlet, and heat exchanger .
P A GE 24 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — INSPECTION ENGINE OIL CHECK 1 . Remove the engine oil dipstick from its holder (Figure 10). Figure 10. Engine Oil Dipstick 4. V er ify that oil le v el (Figure 11) is maintained between the two notches on the dipstick.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 25 LS400/LS500 PUMP — INSPECTION 2. If the h ydraulic oil le vel is low , remove the cap just abo ve the oil level sight glass (Figure 13) and add the correct amount of hydraulic oil to bring the hydraulic oil level to a nor mal saf e operating le vel.
P A GE 26 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — SET -UP LOCA TION OF PUMP 1. Place the pump in the best location on the site to pump concrete efficiently . 2. La y down the hose in the shor test distance possible .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 27 2 . T urn the Cylinder Stroke Contr ol Switch to the A UT OMA TIC position (Figure 20). 3. Place the Pumping Control Switch to the CENTER OFF position (Figure 21) for normal pumping operation.
P A GE 28 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) HOSE LUBRICA TION Before pumping, it is necessary to lubricate the hose. This procedure prevents separation and blockages in the hose. Inspect the lines at all times to prevent problems.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 29 Figure 30. Accumulator Pressure Gauge 5. The Accumulator Pressure Gauge (Figure 30) should read approximately 1750 pounds per square inch (psi).
P A GE 30 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — OPERA TION Figure 37. Radio Remote Control REMOTE CONTR OL (OPTIONAL) The LS400/LS500 Concrete Pump has a remote control feature that allows the pump to be remotely controlled.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 31 It will be necessary at times to move your pump from one job site location to another . Bef ore mo ving the pump, make sure to pump the remaining concrete out of the hopper .
P A GE 32 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) It is strongly recommended that steel pipe be used on all v er tical pumping for saf ety and convenience. When pumping is resumed, you can expect blockage at the point of hose collapse .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 33 The use of 2 -1/2” I.D . hose in these e xtreme cases reduces line pressures or the addition of slight amounts of water to the mix, if per missib le , will permit easier pumping.
P A GE 34 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) CLEARING THE SYSTEM AFTER MIX SET UP If, for any reason, the mix should set up in the system, the following procedure is suggested: 1. Disconnect the hose from the pump and wash the pump out immediately .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 35 DO NO T open an y of the deliver y system joint clamps . “REVERSE” PUMPING PROCEDURE A . Switch the pump into REVERSE . With pump speed at a medium-slow (approx.
P A GE 36 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — MAINTENANCE (PUMP) T ABLE 5. MAINTE NANC E CH EC K SCHEDU LE Daily Hour- ly We e- kly Mont h- ly 6-Mo nt- hs Operat i onal Hours Engin e Oil X X Engin e Air F il ter X Fuel Filte r X Hy d rau li c Oi l Leve l X 500 hr s.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 37 LS400/LS500 PUMP — MAINTENANCE (PUMP) HYDRA ULIC OIL SYSTEM MAINTENANCE The Mayco pump is equipped with an in-tank return hydraulic filter with a 10 micron cleanable filter .
P A GE 38 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) BRAKE SYSTEM The brake system should be periodically checked. Look for fluid leaks worn or cracked hoses. Check the reservoir for proper fluid le vels. The Atwood surge brak e should be checked for damage.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 39 CLEANING THE LUBRICA TION BO X 1. Remove the top cover and the drain plug (Figure 40) located at the bottom of the box and fully drain the inside of the box.
P A GE 40 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) WEAR PLA TE AND CUTTING RING Due to the abrasiv e nature of concrete, it is nor mal f or the cutting ring to wear on its sides as it shears through the concrete inside the hopper .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 41 LS400/LS500 PUMP — MAINTENANCE (PUMP) CYLINDER CUP REPLA CEMENT PROCEDURE 1. Remove the two hydraulic hoses connected to the remix motor . Plug the por ts with fittings (not provided) to prevent hydraulic hose leakage.
P A GE 42 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) CHANGING THE WEAR PLA TE AND RING Due to the swinging motion of the Nun-plate and the abrasive nature of concrete, it is normal for the cutting ring to wear on the side that shears through the concrete inside the hopper .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 43 LS400/LS500 PUMP — MAINTENANCE (PUMP) WHEEL BEARINGS After every 6 months of operation inspect the wheel bearings.
P A GE 44 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — MAINTENANCE (TRAILER) T railer Brakes Properly functioning brake shoes and drums are essential to ensure saf ety . The brakes should be inspected the first 200 miles of operation.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 45 LS400/LS500 PUMP — MAINTENANCE (TRAILER) P er iodically chec k the actuator mounting f asteners f o r damage or loosening. Inspect the actuator for worn or dam- aged par ts .
P A GE 46 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) T orsion Suspension The mounting bracket (Figure 49) of the torsion suspension assembly is bolted directly to the trailer frame.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 47 TRAILER SAFETY INFORMA TION Safety precautions should be followed at all times when oper ating this equipment. F ailure to read, understand and follow the Operating Instructions could result in injury to yourself and others.
P A GE 48 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) Driving Conditions When towing a trailer , you will hav e decreased acceleration, increased stopping dis.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 49 Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately info r m the National Highwa y T raffic Safety Administration (NHTSA) in addition to notifying us.
P A GE 50 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES SAFETY WARNING LABELS ON YOUR TRAILER Some drivers place their hands at the bottom of the steering wheel, and while the tow vehicle is in reverse, “think” of the hands as being on the top of the wheel.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 51 LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES T ow V ehic le The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the load rating of the trailer you intend to to w .
P A GE 52 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES Coupler T ypes The trailer is shipped from the factory with a 2-inch ball cou- pler .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 53 If the coupler cannot be secured to the hitch ball, do not tow the trailer . Call your dealer f or assistance. Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fully retracted posi- tion.
P A GE 54 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES Breakaway Brake System If the coupler or hitch fails, a properly connected and work- ing breakaway brake system (Figure 55) will apply the hy- draulic brak es on the trailer .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 55 LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES Uncoupling the Ball Hitch Follow these steps to uncouple ball hitch from tow vehicle: Block trailer tires to prevent the trailer from rolling, be- fore jacking the trailer up.
P A GE 56 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES Figure 56. Tire and Loading Information Placard The weight of cargo should never exceed XXX kg. Or XXX lbs .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 57 Step 1. Locate the statement, “The weight of cargo should never e xceed XXX kg or XXX lbs., ” on your v ehicle’ s Tire and Loading Info r mation placard (Figure 56).
P A GE 58 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES U.S. DO T Tire Identification Number: This begins with the letters “DO T” and indicates that the tire meets all feder al standards .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 59 LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES Figure 58. UTQGS Tire Inf ormation Reference Figure 58 for additional tire information for light trucks. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires.
P A GE 60 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the tr ailer .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 61 Figure 60. T railer to T o w V ehicle Wiring Diagram Lights and Signals Bef ore each tow , check the tr ailer taillights, stoplights , tur n signals and any clearance lights for proper operation.
P A GE 62 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) The hydraulic troubleshooting procedures listed below are intended for use by individuals equipped with the proper tools and equipment and are f amiliar with hydraulic systems and saf e shop practices.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 63 LS400/LS500 PUMP — TROUBLESHOO TING (PUMP) T ABLE 9. PUMP TROUBLESHOO TING (CONTINUED) Problem P ossible Prob lem T o T roub leshoot Shuttle Cylinder does not strok e Incorrect Accumulator System Pressure Check the system pressure reading.
P A GE 64 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) T ABLE 9. PUMP TROUBLESHOO TING (CONTINUED) Problem P ossible Prob lem T o T roub leshoot Main Hydraulic.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 65 LS400/LS500 PUMP — TROUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling a.
P A GE 66 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TR OUBLESHOO TING (TRAILER BRAKE SYSTEM) G N I T O O H S E L B U O R T M E T S Y S E K A R B . 1 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 67 LS400/LS500 PUMP — TROUBLESHOO TING (ELECTRICAL) G N I T O O H S E L B U O R T L A C I R T C E L E . 2 1 E L B A T N O I T C N U F L A M G N I D A E R ( 1 n e e r c S ) E S U A C E L B A B O R P N O I T U L O S N I A MN E P O A .
P A GE 68 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TR OUBLESHOOTING (ELECTRICAL) ) d e u n i t n o c ( G N I T O O H S E L B U O R T L A C I R T C E L E .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 69 LS400/LS500 PUMP — TR OUBLESHOO TING (ELECTRICAL) Figure 61.
P A GE 70 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) Figure 62. Connections to Digital Control Box - J1 and J2 Connectors ( 1 of 2) LS400/LS500 PUMP — WIRI.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 71 LS400/LS500 PUMP — WIRING DIA GRAM (CONTROL BO X) Figure 62.
P A GE 72 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — WIRING DIA GRAM (CONTROL BO X) Figure 63.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 73 LS400/LS500 PUMP — WIRING DIA GRAM (CONTROL BO X) Figure 63.
P A GE 74 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — WIRING DIA GRAM (HOPPER VIBRA T OR) Figure 65.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 75 ACC B1 A1 T1 P1 T2 B2 A2 P2 7CC 14CC T P AB B A P T MANIFOLD IN OUT RELIEF LS ST A-1 STA-2 T3 ACCUMULA TOR GAUG.
P A GE 76 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — MANIFOLD BLOCK PORTS Figure 67. Manif old Bloc k P or ts S T R O P K C O L B D L O .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 77 APPENDIX — CONCRETE MIX INFORMA TION The f ollo wing inf or mation has been e xtracted from actual testing laboratory repor ts.
P A GE 78 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) A.S.T .M. ST AND ARD SPECIFICA TION FOR GRADING A GGREGA TE APPENDIX — CONCRETE MIX INFORMA TION.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 79 Figure 68-A. Slump T est (1/3 Full) Figure 68-C. Slump T est (Full-Overflow) Figure 68-B. Slump T est (2/3 Full) Figure 68-D . Slump T est (Removing Excess Concrete) Figure 68-E.
P A GE 80 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) APPENDIX — RECOMMENDED SHO TCRETE SYSTEM Figure 69. Recommended Shotcrete System.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 81 APPENDIX — RECOMMENDED SHO TCRETE SYSTEM GENERAL RECOMMEND A TIONS ■ If the site will permit, use steel pipe from the pump to the pool per imeter . It will reduce line pressures which is highly recommended.
P A GE 82 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) APPENDIX — RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spray patter n.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 83 APPENDIX — RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26107 HOPPER SCREEN ..........
P A GE 84 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 85 LS400/LS500 CONCRETE PUMP 1 Unit Qty . P/N Description 1 .......... EM16462 .............. FEL T HOLDER 4 .......... EM98050 .............. PISTON CUP , ORANGE 4 .
P A GE 86 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) NAMEPLA TE AND DECALS LS400/LS500 PUMP — NAMEPLA TE AND DECALS E M E R G E N C Y S T O P O F F O N O N.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 87 LS400/LS500 PUMP — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM970 DECAL, HOPPER REX MIXER 1 1 TB D DECAL, LEVER OPERA TING INSTR UCTIONS .
P A GE 88 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — NAMEPLA TE AND DECALS.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 89 LS400/LS500 PUMP — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 TB D DECAL, IMP ACT HAZARD 1 2 EM97070 DECAL, ACCUMULA TOR PRESSURE .
P A GE 90 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — FRAME ASSY . FRAME ASSY ..
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 91 LS400/LS500 PUMP — FRAME ASSY . FRAME ASSY . NO . P AR T NO .
P A GE 92 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) AXLE ASSY . (RIGHT/LEFT) LS400/LS500 PUMP — AXLE ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 93 LS400/LS500 PUMP — AXLE ASSY . (RIGHT/LEFT) AXLE ASSY . (RIGHT/LEFT) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98116 AXLE, T ORSION BAR ASSY . 2 2 EM092305 BRAKE ASSY COMPLETE, RIGHT .
P A GE 94 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — BRAKE LINE ASSY . BRAKE LINE ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 95 LS400/LS500 PUMP — BRAKE LINE ASSY . BRAKE LINE ASSY . NO . P AR T NO .
P A GE 96 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — BRAKE LIGHT ASSY . BRAKE LIGHT ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 97 LS400/LS500 PUMP — BRAKE LIGHT ASSY . BRAKE LIGHT ASSY . NO .
P A GE 98 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — TRAILER HITCH ASSY . TRAILER HITCH ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 99 LS400/LS500 PUMP — TRAILER HITCH ASSY . TRAILER HITCH ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM29228 COUPLING, TRAILER 2 IN. BALL, 6000 LBS 1 2 EM19067 A CTUA T OR, BRAKE 1 3 EM503111 B OL T , HEX HEAD 1/2 NC X 4-1/2 IN.
P A GE 100 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — B A TTER Y ASSY ..
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 101 LS400/LS500 PUMP — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO .
P A GE 102 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — HOPPER ASSY . HOPPER ASSY ..
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 103 LS400/LS500 PUMP — HOPPER ASSY . HOPPER ASSY . NO . P AR T NO .
P A GE 104 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — HOPPER A TT A CHMENT ASSY . HOPPER A TT ACHMENT ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 105 LS400/LS500 PUMP — HOPPER A TT A CHMENT ASSY . HOPPER A TT ACHMENT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM514204 SPLASH PLA TE 1 2 EM514620 HINGE PIN 1 3 EM491686 CO TTER PIN 1/8 X 1-1/2 IN.
P A GE 106 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — HOPPER INTERIOR ASSY . HOPPER INTERIOR ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 107 LS400/LS500 PUMP — HOPPER INTERIOR ASSY . HOPPER INTERIOR ASSY .
P A GE 108 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — SHUTTLE CYLINDER ASSY . SHUTTLE CYLINDER ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 109 LS400/LS500 PUMP — SHUTTLE CYLINDER ASSY . SHUTTLE CYLINDER ASSY .
P A GE 110 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — LUBRICA TION PIST ONS ASSY . LUBRICA TION PIST ONS ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 111 LS400/LS500 PUMP — LUBRICA TION PIST ONS ASSY . LUBRICA TION PIST ONS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM510265 BO L T , HEX HEAD 3/8 NC X 3-1/2 IN.
P A GE 112 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LUBRICA TION PIST ONS ASSY . LS400/LS500 PUMP — LUBRICA TION PIST ONS ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 113 LS400/LS500 PUMP — LUBRICA TION PIST ONS ASSY . LUBRICA TION PIST ONS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 34 492366 B O L T , HEX HEAD 5/16 NC X 1 IN.
P A GE 114 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — FUEL T ANK ASSY . FUEL T ANK ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 115 LS400/LS500 PUMP — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM514084 CO VER, DIESEL T ANK 4 2 514080 GASKET 4 3 492362 BO L T 5/16 X 5/8 IN.
P A GE 116 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — HEA T EXCHANGER ASSY . HEA T EXCHANGER ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 117 LS400/LS500 PUMP — HEA T EXCHANGER ASSY . HEA T EXCHANGER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98118 HEA T EXCHANGER 1 2 EM514175 CO VER, HEA T EXCHANGER 1 3 EM963610 BO L T 3/ 8 IN.
P A GE 118 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — A CCUMULA T OR ASSY . A CCUMULA TOR ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 119 LS400/LS500 PUMP — A CCUMULA T OR ASSY . A CCUMULA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM97015 A CCUMULA TOR 1 GAL. 1 2 EM97016 BR A CKET , ACCUMULA T OR 1 3 EM9603055 BO L T , HHCS 3/8 IN.
P A GE 120 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — REMIXER CONTROL ASSY . REMIXER CONTROL ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 121 LS400/LS500 PUMP — REMIXER CONTR OL ASSY . REMIXER CONTROL ASSY .
P A GE 122 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) GREASE POINTS LS400/LS500 PUMP — LUBRICA TION P ANEL POSITION LOCA TION LENGTH OF LINES A ................................................. CLEVIS GREASE POINT .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 123 LS400/LS500 PUMP — LUBRICA TION P ANEL LUBRICA TION P ANEL ASSY .
P A GE 124 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) ENGINE CO VER ASSY . LS400/LS500 PUMP — ENGINE CO VER ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 125 LS400/LS500 PUMP — ENGINE CO VER ASSY . ENGINE CO VER ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM517737 CO VER, T OP 1 2 492356 B O L T 1/4" NC X 3/4" G5 1 6 3 EM923057 LOCK W ASHER 1/4 IN.
P A GE 126 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) HYDRA ULIC T ANK ASSY . LS400/LS500 PUMP — HYDRA ULIC T ANK ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 127 LS400/LS500 PUMP — HYDRA ULIC T ANK ASSY . HYDRA ULIC T ANK ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 514040 H Y D R A ULIC T ANK, LS-S 1 3 0166 A LOCK, W ASHER 3/8 IN.
P A GE 128 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS-40TD/LS-50TD ENGINE ASSY . LS400/LS500 PUMP — ENGINE ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 129 LS400/LS500 PUMP — ENGINE ASSY . ENGINE ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98189 ENGINE, DEUTZ TURBO 76 HP BF4L2011 1 2 492401 B O L T1/2 IN.
P A GE 130 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) THR OTTLE ASSY . LS400/LS500 PUMP — THR O TTLE ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 131 LS400/LS500 PUMP — THR O TTLE ASSY . THR OTTLE ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 510792 SUPPORT 1 2 492356 B O L T 1/4' X 3/4 IN. 3 3 EM167 BOL T 1/4 X 1-3/4 IN.
P A GE 132 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) W A TER SEP ARA T OR ASSY . LS400/LS500 PUMP — W A TER SEP ARA T OR ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 133 LS400/LS500 PUMP — W A TER SEP ARA T OR ASSY . W A TER SEP ARA T OR ASSY .
P A GE 134 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) HYDRA ULIC PUMP ASSY . LS400/LS500 PUMP — HYD . PUMP ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 135 LS400/LS500 PUMP — HYD . PUMP ASSY . HYDRA ULIC PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 * TBD O-RING 1 2 EM514719 FLANGE, SUCTION PIPE ........
P A GE 136 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) MANIFOLD ASSY . LS400/LS500 PUMP — MANIFOLD ASSY . FRONT OF MACHINE 21 20 B 2 A 2 T3 9 17 1 2 13 14 1.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 137 LS400/LS500 PUMP — MANIFOLD ASSY . MANIFOLD ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM963102 BO L T 1/2 X 1-1/4 IN. ..............................
P A GE 138 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) CONTR OL BO X ASSY . LS400/LS500 PUMP — CONTR OL BO X ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 139 LS400/LS500 PUMP — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 CONTR OL BO X ASSY ..................................
P A GE 140 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) CONTR OL BO X HARNESSES ASSY . LS400/LS500 PUMP — CONTR OL BO X HARNESSES ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 141 LS400/LS500 PUMP — CONTR OL BO X HARNESSES ASSY . CONTR OL BO X HARNESSES ASSY .
P A GE 142 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) REMO TE CONTROL CABLE ASSY . LS400/LS500 PUMP — REMO TE CONTROL CABLE ASSY .
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 143 LS400/LS500 PUMP — REMO TE CONTROL CABLE ASSY . REMO TE CONTROL CABLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * EM16753 JUNCTION BO X 1 2 * EM16754 SWITCH 1 2A EM97075 SWITCH 1 3 * EM491897 CONNECT OR, RING 3/16 IN.
P A GE 144 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) LS400/LS500 PUMP — HYDRA ULIC ST ABILIZER ASSY . (OPTIONAL).
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 145 LS400/LS500 PUMP — HYDRA ULIC ST ABILIZER ASSY . (OPTIONAL) OPTIONAL HYDRA ULIC ST ABILIZER ASSY .
P A GE 146 — MA YCO LS400/LS500 PUMP — OPERA TION AND P ARTS MANU AL — REV . #6 (09/19/11) P A YMENT TERM S T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice.
MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 147 MA YCO PUMP W ARRANTY MECHANICAL DRIVE MODELS MA YCO PUMP , hereinafter referred to as “Manuf acturer’, wa.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ Parts Department 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .
Ein wichtiger Punkt beim Kauf des Geräts Multiquip LS400 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Multiquip LS400 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Multiquip LS400 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Multiquip LS400 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Multiquip LS400 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Multiquip LS400 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Multiquip LS400 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Multiquip LS400. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Multiquip LS400 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
