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Auto Invision II V isit our website at www.MillerWelds.com Processes OM-196 188K July 2003 Description MIG (GMAW ) W elding Pulsed MIG (GMAW -P) Flux Cored (FCA W ) W elding Automatic W elding Automat.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T ABLE OF CONTENTS SECTION 8 – INTRODUCTION T O PROGRAMMING 76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1. Pulse MIG Programs 76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T ABLE OF CONTENTS SECTION 14 – SETUP 107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1. Setup Flow Chart 107 . . . . . . . . . . . . . . . . . . . . . . . . . .
dec_con1_1 1/02 Declaration of Conformity For European Community (CE) Products Manufacturer ’s Name: Miller Electric Mfg. Co. Manufacturer ’s Address: 1635 W .
OM-196 188 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message.
OM-196 188 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.
OM-196 188 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-196 188 Page 4 1-5. EMF Information Considerations About W elding And The Effects Of Low Frequency Electric A n d M a g netic Fields W elding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields.
OM-196 188 Page 5 SECTION 1 – CONSIGNES DE SECURITE – LIRE A V ANT UTILISA TION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives.
OM-196 188 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage.
OM-196 188 Page 7 1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLOSION.
OM-196 188 Page 8 1-4. Principales normes de sécurité Safety in W elding and Cutting, norme ANSI Z49.1, de l’American Wel - ding Society , 550 N.W . Lejeune Rd, Miami FL 33126 Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.
OM-196 188 Page 9 SECTION 2 – DEFINITIONS 2-1. Manufacturer ’ s W arning Label Definitions W arning! W atch Out! There are possible hazards as shown by the symbols. 1 Electric shock from welding electrode or wiring can kill. 1.1 W ear dry insulating gloves.
OM-196 188 Page 10 > 60 s V S-179 190-A V V 1 W arning! W atch Out! There are possible hazards as shown by the symbols. 2 Electric shock from wiring can kill. 3 Disconnect input plug or power before working on machine. 4 Hazardous voltage remains on input capacitors after power is turned off.
OM-196 188 Page 1 1 2-2. Symbols And Definitions A Amperage Positive Remote V V oltage Output Circuit Breaker Negative On Of f Inductance Protective Earth (Ground) V oltage Input 2-3. Manufacturer ’ s Rating Label S-184 765 2-4. Harmonic Data HARMONIC DA T A per IEC 61000-3-12, draft 2000-9-29 PRIMARY ; 400V/30.
OM-196 188 Page 12 SECTION 3 – INST ALLA TION 3-1. Specifications Input Rated Welding V oltage Wire Feed Speed Wire Maximum Open- Amperes Input At Rated Load Input Power Rated W elding Output V olta.
OM-196 188 Page 13 3-3. Selecting A Location loc_2 3/96 - 801 958 / 801 914-A 1 Lifting Forks Use lifting forks to move unit. Extend forks beyond opposite side of unit. 2 Lifting Handles Use handles to lift unit. 3 Hand Cart Use cart or similar device to move unit.
OM-196 188 Page 14 3-5. W eld Output T erminals And Selecting Cable Sizes T otal Cable (Copper) Length In W eld Circuit Not Exceeding 30 m (100 ft) Or Less 45 m (150 ft) 60 m (200 ft) 70 m (250 ft) 90.
OM-196 188 Page 15 3-7. Electrical Service Guide Three-Phase Input V oltage 400 Input Amperes At Rated Output 31 Max Recommended Standard Fuse Or Circuit Breaker Rating In Amperes 45 Min Input Conduct.
OM-196 188 Page 16 3 5 6 4 1 Receptacle 2 Keyway 3 4-Pin Receptacle (Optional External V oltage Sensing Connection) T o connect interconnecting cord to receptacle, align keyway , insert plug, and tighten threaded collar . Secure ring terminal on remaining end of cord to work.
OM-196 188 Page 17 3-10. Peripheral Receptacle Functions Function Socket Socket Information Programmable Output Relay Con- A Contact closure to B dependent upon state of programmed output (see Section 14-5). The closure between A and B can carry a maximum of 0.
OM-196 188 Page 18 3-1 1. T ouch Sensor Operation Th e touch sensor feature allows the robot to locate a weldment using the wire feed system and welding power source. Voltage sense leads provide a path for touch sensor voltage when this feature is turned on at the peripheral r eceptacle.
OM-196 188 Page 19 3-13. Connecting Setup Pendant T o W elding Power Source 802 816 Y T urn Off welding power source and weld control. 1 W elding Power Source 2 Interconnecting Cord 3 Setup Pendant T o make connections, align plug with receptacle, insert plug, and use thumb screws on receptacle to secure plug.
OM-196 188 Page 20 SECTION 4 – OPERA TION 4-1. Operational T erms The following is a list of terms and their definitions as they apply to this interface unit: General T erms: Adaptive Pulse W elding.
OM-196 188 Page 21 System Reset By selecting system reset in the memory reset mode, the unit defaults to original factory settings for all programs and all set up excluding System, Arc Time, and Model T ype. V oltage (Control Feedback) Allows voltage to be monitored at the output terminals by two methods.
OM-196 188 Page 22 4-4. Upper Front Panel Controls 1 Setup Pendant Receptacle Receptacle for connecting pendant interconnecting cord. 2 Jog Forward Push Button Advances wire out of the gun. 3 Wirefeed Indicator LED LED lights when wire feed motor is energized.
OM-196 188 Page 23 4-5. Duty Cycle And Overheating Duty Cycle is percentage of 10 min - utes that unit can weld at rated load without overheating. If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. W ait fifteen minutes for unit to cool.
OM-196 188 Page 24 4-7. Setup Pendant Controls 1 Increase Button W orks with security feature on welding power source to allow increasing weld parameter values within the allowable range. 2 Decrease Button W orks with security feature on welding power source to allow decreasing weld parameter values within the allowable range.
OM-196 188 Page 25 SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions. 3 Months Replace damaged or unreadable label. Repair or replace cracked cables.
OM-196 188 Page 26 5-3. Removing Case and Measuring Input Capacitor V oltage Turn Of f welding power source, a n d disconnect input power . 1 Outside Handle Screws T o loosen top, remove two outside handle screws from both handles and all side bolts.
OM-196 188 Page 27 5-4. V oltmeter/Ammeter Help Displays . Al l directions are in reference to th e front of the unit. All circuitry referred to is located inside the unit. 1 Help 1 Display Indicates a malfunction in the primary power circuit. If this display is shown, contact a Factory Authorized Service Agent.
OM-196 188 Page 28 1 Memory CRC Error Display Corrupted program data has been detected or loaded. The “X” value indicates the pro- gram number . May be caused by incompatible information on the data card or bad memory . 2 Memory Range Error Display Improper welding power source range is selected.
OM-196 188 Page 29 1 W eld Interface Board PC12 Diagnostic LED’s are visible inside unit, located on PC12 (see illustration for board location). Refer to Section 5-7 for information on diagnostic LED’ s . Reinstall cover and left side panel after checking diagnostic LED’s.
OM-196 188 Page 30 5-7. Diagnostic LED’ s On Weld Interface Board PC12 LED Status Diagnosis 1 On Indicates auxiliary output relay is not energized. Of f Indicates auxiliary output relay is energized. 2 On Indicates gas valve is not energized. Of f Indicates gas valve is energized.
OM-196 188 Page 31 1 Customer Interface Board PC14 Diagnostic LED’s are visible inside unit, located on PC14 (see illustration for board location). Refer to Section 5-9 for information on diagnostic LED’ s . Reinstall top cover after checking diagnostic LED’s.
OM-196 188 Page 32 5-9. Diagnostic LED’ s On Customer Interface Board PC14 LED Status Diagnosis 1 On Indicates –15 volts dc RA supply is present on customer interface board PC14. 1 Of f Indicates –15 volts dc RA supply is not present on customer interface board PC14.
OM-196 188 Page 33 LED Diagnosis Status 23 On Input signal On from peripheral for jog advance. Of f Input signal Off from peripheral for no jog advance. 24 On Input signal On from peripheral for jog retract. Of f Input signal Off from peripheral for no jog retract.
OM-196 188 Page 34 5-1 1. Diagnostic LED’ s On Motor Board PC13 LED Status Diagnosis 1 On Indicates motor reverse relay is energized. Red Of f Indicates motor reverse relay is not energized. 2 On LED should be On. Indicates 1 15 volts ac input is sufficiently charging +170 volts dc bus for motor .
OM-196 188 Page 35 Notes.
OM-196 188 Page 36 SECTION 6 – ELECTRICAL DIAGRAMS Figure 6-1. Circuit Diagram For Welding Power Source.
OM-196 188 Page 37 203 505-A.
OM-196 188 Page 38 Figure 6-2. Circuit Diagram For Control Board PC1 (Part 1 of 3).
OM-196 188 Page 39 203 31 1 (1 of 3).
OM-196 188 Page 40 Figure 6-3. Circuit Diagram For Control Board PC1 (Part 2 of 3).
OM-196 188 Page 41 203 31 1 (2 of 3).
OM-196 188 Page 42 Figure 6-4. Circuit Diagram For Control Board PC1 (Part 3 of 3).
OM-196 188 Page 43 203 31 1 (3 of 3).
OM-196 188 Page 44 Figure 6-5. Circuit Diagram For Function/Meter Board PC3.
OM-196 188 Page 45 190 696.
OM-196 188 Page 46 184 183 Figure 6-6. Circuit Diagram For Interconnect Board PC2 188 015 Figure 6-7. Circuit Diagram For Gate Boards PC4 And PC5.
OM-196 188 Page 47 Notes.
OM-196 188 Page 48 Figure 6-8. Circuit Diagram For Interface Module.
OM-196 188 Page 49 193 709-A.
OM-196 188 Page 50 Figure 6-9. Circuit Diagram For Microprocessor Board PC1 1.
OM-196 188 Page 51 191 838.
OM-196 188 Page 52 Figure 6-10. Circuit Diagram For Motor Board PC13.
OM-196 188 Page 53 212 354-A.
OM-196 188 Page 54 Figure 6-1 1. Circuit Diagram For Switch Board PC15 182 996.
OM-196 188 Page 55 200 739 Figure 6-12. Circuit Diagram For Junction Board PC16.
OM-196 188 Page 56 Figure 6-13. Circuit Diagram For Interface Board PC12 (Part 1 of 2).
OM-196 188 Page 57 191 843-A (Part 1 of 2).
OM-196 188 Page 58 Figure 6-14. Circuit Diagram For Interface Board PC12 (Part 2 of 2).
OM-196 188 Page 59 191 843-A (Part 2 of 2).
OM-196 188 Page 60 Figure 6-15. Circuit Diagram For Customer Interface Board PC14 (Part 1 of 3).
OM-196 188 Page 61 Pensar 86147s03 (Part 1 of 3).
OM-196 188 Page 62 Figure 6-16. Circuit Diagram For Customer Interface Board PC14 (Part 2 of 3).
OM-196 188 Page 63 Pensar 86147s03 (Part 2 of 3).
OM-196 188 Page 64 Figure 6-17. Circuit Diagram For Customer Interface Board PC14 (Part 3 of 3).
OM-196 188 Page 65 Pensar 86147s03 (Part 3 of 3).
OM-196 188 Page 66 Figure 6-18. Circuit Diagram For T ouch Sensor Board PC18 174 578-A.
OM-196 188 Page 67 200 739-A Figure 6-19. Circuit Diagram For Setup Pendant.
OM-196 188 Page 68 Figure 6-20. Circuit Diagram For Setup Pendant Centronix Junction Board PC3 200 739.
OM-196 188 Page 69 191 531 Figure 6-21. Circuit Diagram For Power Distribution Board PC20.
OM-196 188 Page 70 SECTION 7 – P ARTS LIST . Hardware is common and not available unless listed. 802 872-D 1 2 5 6 7 8 9 10 44 45 46 55 59 60 62 63 64 65 66 67 68 70 75 71 72 73 74 76 77 78 79 80 81.
OM-196 188 Page 71 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Complete Assembly Quanti ty 1 185 970 COVER, top 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-196 188 Page 72 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Complete Assembly (Continued) Quanti ty 47 T2 185 231 TRANSFORMER, control 200/400 V AC 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RC10 166 679 HOUSING RECEPT ACLE PINS & SOCKETS 1 .
OM-196 188 Page 73 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Complete Assembly (Continued) Quanti ty 144 844 ST AND-OFF , No. 6-32 x .875 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-196 188 Page 74 Notes.
Auto Invision II OM-196 188K July 2003 Programming Instructions for.
OM-196 188 Page 76 SECTION 8 – INTRODUCTION TO PROGRAMMING The interface unit is designed for us e in pulse MIG welding (adaptive or standard), or MIG welding. The unit is factory-equipped with eight programs for pulse MIG welding. The unit also provides memory for the creation of up to eight MIG programs (see Section 1 1).
OM-196 188 Page 77 8-3. Program 1 – 1.2 mm Steel (.045”), 98-2 Argon-Oxy Wire Size/T ype: 1.2 mm (.045”) Steel Gas: Ar - Oxy / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 19.1 / 750 540 159 263 3.1 34.5 17.8 / 700 530 150 250 3.0 33.
OM-196 188 Page 78 8-5. Program 3 – 1.2 mm Steel (.045”), 80-20 Argon-CO 2 Wire Size/T ype: 1.2 mm (.045”) Steel Gas: Ar - CO 2 / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 19.1 / 750 570 134 246 2.9 41.2 17.8 / 700 560 130 235 2.
OM-196 188 Page 79 8-7. Program 5 – 1.0 mm 316 (.040”), 98-2 Argon-CO 2 Wire Size/T ype: 1.0 mm (.040”) 316 Gas: Ar - CO 2 / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 19.1 / 750 443 144 183 2.6 34.0 17.8 / 700 425 130 175 2.5 33.
OM-196 188 Page 80 8-9. Program 7 – 1.0 mm 308L (.040”), 98-2 Argon-CO 2 Wire Size/T ype: 1.0 mm (.040”) 308L Gas: Ar - CO 2 / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 19.1 / 750 436 120 183 2.5 34.2 17.8 / 700 425 11 5 175 2.4 33.
OM-196 188 Page 81 8-1 1. Program 1 – 1.2 mm Metal Core (.045”), 95-5 Argon-CO 2 The next 8 programs are available after changing software wiretype (see Section 14-10). Note Wire Size/T ype: 1.2 mm (.045”) Metal Core Gas: Ar - CO 2 / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 19.
OM-196 188 Page 82 8-13. Program 3 – 1.2 mm ER 4043 (.045”), Argon Wire Size/T ype: 1.2 mm (.045”) ER 4043 Gas: Ar / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 17.9 / 705 492 160 190 2.9 31.6 17.8 / 700 490 160 190 2.9 31.5 16.5 / 650 451 167 195 2.
OM-196 188 Page 83 8-15. Program 5 – 1.0 mm 5356 (.040”), Argon Wire Size/T ype: 1.0 mm (.040”) 4043 Gas: Ar / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 18.6 / 735 410 75 156 1.3 27.0 18.5 / 730 410 75 156 1.3 27.0 17.7 / 695 407 69 152 1.
OM-196 188 Page 84 8-17. Program 7 – .8 mm Steel (.030”), 98-2 Argon-Oxy Wire Size/T ype: .8 mm (.30”) Steel Gas: Ar - Oxy / 19 L/min (40 CFH) MPM / IPM Apk Abk PPS PWms Vpk COMMENTS 19.7 / 775 384 121 143 2.0 33.9 17.8 / 700 375 11 0 135 1.9 33.
OM-196 188 Page 85 8-19. Setup Pendant Mode Select Button 1 Mode Disp l a y 2 Mode Select Button Press Mode Select button to move indicator in left window display .
OM-196 188 Page 86 Ref. 154 109 1 Parameter Displ a y 2 Moving Line Moving line is under value that can be changed. 3 Pulse Panel Parameter Select Button Press pulse panel parameter select button to move indicator in right win- dow display .
OM-196 188 Page 87 Ref. 154 109 Use mode select button to select mode to b e changed (see 8-19). Use pulse panel parameter select button to select parameter to be changed (see 8-20). 1 Increase Button Press button to increase value that is underlined by the moving line.
OM-196 188 Page 88 SECTION 9 – GETTING ST ARTED FOR PULSE WELDING Ref. S-0271 9-1. W eld Cycle For Pulse Welding Wire Speed W eld Start Start Power Start Speed Preflow T ime Arc Strike W eld Speed W eld T ime W eld Stop Crater Time Crater Speed Arc Out Retract Time Postflow T ime T ime Run-In Setting Robot Motion .
OM-196 188 Page 89 9-3. Setting W eld Sequence Display 1 W eld Parameters Display Parameter ranges are as follows: Trim (Arc Length), 0-99 Wire Feed Speed, 50-780 Inches Per Minute, IPM Go to Section 9-4.
OM-196 188 Page 90 9-5. Setting Postflow Sequence Display 1 Postflow Parameters Display Postflow can be adjusted from 0-9.9 seconds. If value set is zero (0), there is no Postflow sequence.
OM-196 188 Page 91 The teach mode allows the user to create custom pulse MIG welding programs. The teach mode has 15 teach points. At each teach point, the user can adjust five parameters: peak ampera.
OM-196 188 Page 92 10-3. Selecting T each Point Wire Feed Speed For Pulse Welding Program 1 Process Di s p l a y When unit is first turned On, Process is the default screen, at other times use mode select button to select Process. 2 T each Display Use parameter select button to select T each.
OM-196 188 Page 93 Pulse 035” Steel Argon – Oxy > T each Of f When the Process T each mode is On, and one of the following pulse parameters is se- lected: Apk, Abk, PPS, PWms, or Vpk, the pulse panel displays the selected pulse pa- rameter instead of Trim (arc length).
OM-196 188 Page 94 Make copies of this chart for future use. NOTE Program # Wire Size/T ype Gas Program Name Card # Gun Model Flowrate CFH IPM Apk Abk PPS PWms Vpk COMMENTS Preflow: Sec. Run-In T rim: IPM: Sec.: Crater T rim: IPM: Sec.: Postflow: Sec.
OM-196 188 Page 95 > Process Sequence SharpArc Card Prg 1 > Adapt Pulse 035” Steel Argon – Oxy W elding parameters are the same for both a Pulse and an Adaptive Pulse welding program. While welding adaptively , the unit uses feedback to attempt to maintain a constant arc length.
OM-196 188 Page 96 1 Setup Pendant Display Default display when unit is first turned On, at other times use mode select button to select Process. Go to Section 1 1-3. 1 > Process Sequence SharpArc Card > Process Sequence SharpArc Card > Process Sequence SharpArc Card Prg 1 > MIG 1 1-2.
OM-196 188 Page 97 1 Start Parameters Display Parameter ranges are as follows: Seconds, 0-2.5 Sec. If value set is zero (0), there is no Run-In se- quence. With zero (0) time value, programmed values for volts and wire feed speed are used until a val- id arc condition is detected.
OM-196 188 Page 98 1 Crater Parameters Display Parameter ranges are as follows: Seconds, 0-2.50 Sec. If value set is zero (0), there is no Crater sequence. V olts, 10.0-38.0 V olts. Wire Feed Speed, 50 to 780 inches per minute, IPM. Go to Section 1 1-7.
OM-196 188 Page 99 1 Postflow Parameters Display Postflow can be adjusted from 0-9.9 seconds. If value set is zero (0), there is no Postflow sequence. 1 > Poflw 0.0 Sec Poflw > 0.0 Sec > Poflw 1.2 Sec 1 1-8. Setting Postflow Sequence Display Set Desired T ime Parameter Select Increase/ Decrease Parameter Select .
OM-196 188 Page 100 SECTION 12 – SETTING SharpArc E CONTROL 12-1. Selecting And Adjusting SharpArc E Control 1 SharpArc SharpArc is used to adjust arc cone width and arc characteristics. Use mode select button to move > to select SharpArc. Use Display Control to adjust Arc setting.
OM-196 188 Page 101 SECTION 13 – USING THE OPTIONAL DA T A CARD 1 Label Peel backing from label and apply to data card with THIS SIDE UP by metal pins. W rite the names of the programs stored on the card on the label. W rite the name of the piece of equipment the card is used with on the label.
OM-196 188 Page 102 Use Mode Select button to select Card. 1 Card Display 2 W rite Used t o transfer program data from unit to card. The program card can hold up to 32 programs. When writing to the card, the next available program number is automatically assigned.
OM-196 188 Page 103 13-3. Naming Programs And Writing T o Card All program types (Pulse, Adaptive Pulse, and MIG) can be stored on a data card and retrieved. Setup and Control menus do not save to the card. NOTE 1 Card Display Use Mode Select button to select Card.
OM-196 188 Page 104 13-4. Reading From Card Programs developed on the Auto Invision will not run the same on Auto Invision II. NOTE Use Mode Select button to select Card. 1 Card Display 2 Moving Line Moving line is under value that can be changed. Use increase or decrease button to select program number to read from card to feeder .
OM-196 188 Page 105 1 W arning Display If there are no programs on the card, t h i s s e r i e s o f displays appear . W rite > Read Delete Done W ARNING: Card Empty Press Below W rite Read Delete > Done Press >Process Sequence SharpArc Card > Prg 2 MIG 1 13-5.
OM-196 188 Page 106 13-7. Selecting Security Lock Security lock works only when a data card is inserted. NOTE 1 Security Display Us e this display to lock a program’s weld parameters so that changes ca n not be made using pulse panel controls. 2 Program Number Choose the program number (1 through 8) to be locked.
OM-196 188 Page 107 SECTION 14 – SETUP 14-1. Setup Flow Chart >Memory No Reset No Re set 14-12 Program Reset System Reset T otal Reset >Wiretype Wire T ype Hardwire/ Hardwire 14-10 Softwire >Arc Start Arc Start Standard Standard 14-7 T ype Hot Start Soft Start >Monitor Arc V olts Of f/On Of f 14-19 Range 0.
OM-196 188 Page 108 1 Front Panel Setup Display Front panel display during setup. 2 Pulse Panel Mode And Parameter Select Buttons 3 Power Switch On Rear Panel Press and hold down both buttons while turning On unit. 4 Setup Pendant Display Follow this procedure any time access is required.
OM-196 188 Page 109 14-3. Selecting Or Changing Access Code Access code works only when a data card is inserted (see Section 13). NOTE 1 Code Display With code off, access to the setup displays is not restricted. With code on, the operator must know and enter the access code to access or change any of the setup displays.
OM-196 188 Page 1 10 1 Mig T ype Display With DVC V oltage Correction On, the unit uses closed-loop feedback or voltage sensing leads to maintain set voltage parameters. With DVC V oltage Correction Off, feedback from the arc is not used for closed-loop feedback to maintain voltage parameters.
OM-196 188 Page 1 1 1 14-7. Selecting Arc Start Method Arc Start selection is not used when welding in non-pulsed MIG. Do not use the Hot Start setting for .035 in (9 mm) or smaller wire. NOTE ArcStart T ype > Hot Start 1 Standard Start W elding operation is performed at set values for welding parameters.
OM-196 188 Page 1 12 1 Wire Feed Display The displayed unit of wire speed (IPM or MPM) can be changed along with the wire feed motor type (Standard, Low Speed, or High Speed).
OM-196 188 Page 1 13 14-10. Selecting Wire T ype If wire type is changed, perform a system reset (see Section 14-12) immediately after selecting wire type to bring up the correct welding programs. NOTE 1 Wire T ype Display Select soft wire when using aluminum wire in the wire feeder .
OM-196 188 Page 1 14 1 No Reset Press Parameter Select button to exit memory reset parameter with- out resetting any data. 2 Program Reset Press Parameter Select button to reset last active program to original factory program settings. All other program and setup information remains the same.
OM-196 188 Page 1 15 1 Name Display When a data card is used, the pro- grams written from the unit to the card can be named. Memory Shutdown > Name Program Card Programs >O n Card Programs >O f f 1 14-14. Selecting Program Name Feature Press Mode Select Increase Access Setup Display 14-15.
OM-196 188 Page 1 16 1 Jog IPM Display Jog wire feed speed can be varied between 50 and 780 inches per minute, IPM. When not welding, a Robot Jog local setting will jog wire at the Local Jog ipm setting, even if robot pro- vides wire jog signal. A Robot Jog remote setting requires that the robot provide a jog command and jog speed signal.
OM-196 188 Page 1 17 1 Monitor Display Provides a means to enable/dis- able the arc voltage error feature and to set an acceptable range of deviation from set arc voltage or arc length ( trim) before the error will ac- tuate. When this feature is off, arc voltage or arc length variations will not cause an error or shut the unit down.
OM-196 188 Page 1 18 1 Ramps Display The ramps function allows output power to be tapered from start to weld and/or from weld to crater . 2 Program Number Choose the desired program num- b er (1 through 8). T urns start and/or crater ramping On or Off a s desired.
OM-196 188 Page 1 19 SECTION 15 – CONTROL MENU The control menu allows the user access to rise time setting that controls rise and fall time of the pulse square wave. Changing the rise time setting changes the square wave shape by rounding off the corners, and makes it possible to quiet the pulse arc by just changing the rise time.
OM-196 188 Page 120 15-2. Setting Rise T ime Parameter Maximum Rise Time setting will make the welding power source go to its maximum output in the maximum amount of time (1250 amperes per millisecond). NOTE 1 Rise Time Display Setting is depend on desired arc characteristics.
OM-196 188 Page 121 15-4. Setting Auto Configure Parameter 1 Auto Configure Display Setting allows user to do manual configuration or automatic configuration by welding power source/interface.
OM-196 188 Page 122 15-5. Setting Retract On/Off 1 Retract Display Settings allow user to turn the re- tract feature On or Of f. The retract feature allows the user to set a time and wire feed speed to pull wire away from work when the weld is done. Us e Increase or Decrease button to change setting.
OM-196 188 Page 123 1 Exit Control Menu Display Allows the user to leave the control menu. 1 AutoConfig Retract ShrpStrt > Exit Exit Cntrl Menu Now Press 15-7.
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PRINTED IN USA 2003 Miller Electric Mfg. Co. 1/03 Miller Elect ric Mfg. Co. An I l li noi s T ool Works Company 1635 W es t Spencer St reet Applet on, W I 5 4914 USA International He adquarte rs.
Ein wichtiger Punkt beim Kauf des Geräts Miller Electric Welder (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Miller Electric Welder noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Miller Electric Welder - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Miller Electric Welder reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Miller Electric Welder erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Miller Electric Welder besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Miller Electric Welder verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Miller Electric Welder. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Miller Electric Welder gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
