Benutzeranleitung / Produktwartung 480 des Produzenten APC
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Inst allation and S t art-Up InfraS truXure ® For Medium Dat a Centers 40 kW 208/480/600 V.
InfraStruXure System - Installation and Start-Up About this Manual This manual covers ba sic inst allation a nd start-up procedure s for c ertified electrici ans, American Power Conversi on (APC ® ) Fie ld Service Engineers , or APC-traine d instal lers of a 40 kW Infra Stru Xure ® syste m.
Content s InfraStruXur e System - Instal lation and Star t-Up i Safety ........ ......... ............... .......... ......... ................ ......... .... 1 IMPORTANT SAFETY INST RUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . .
ii InfraStruXure Sy stem - Instal lation and Start-U p Connect DC Power W iring, if Applicabl e . . . . . . . . . . . . . . . . . . . . . 20 Cascade XR Battery Enclo sures . . . . . . . . . . . . . . . . . . . . . 2 0 Connec t power cables fr om the XR Batt ery Enclosur e to the Symmetra PX UPS .
InfraStruXur e System - Instal lation and Sta rt-Up 1 Safety IMPORT ANT SAFETY INSTRUCTIONS - SA VE THESE INSTRUCTIONS This manual contain s important instru ctions th at must be f ollowed duri ng instal lation, o peration , and maintena nce of the InfraS truXure System.
2 InfraStruXure System - Installation and Start-Up W arnings Inst allation/Maintenan ce Only a cer tified electri cian can perform th ese tasks : • Conn ect th e Powe r D istrib ution Unit (PDU) to .
Safety: Warnings InfraStruXur e System - Instal lation and Start-Up 3 To t a l P o w e r O f f Set the UPS DC Disconnect circuit breaker a nd System Enabl e switc h to O FF . If appl icable, set the XR Battery En closure DC Disco nnect circui t breaker t o OFF .
Safety: Warnings 4 InfraStruXure System - Installation and Start-Up DANGER—Risk o f Electric Shock! Electrical Haz ard: Hazardous, li ve parts inside th e Symmetra PX UPS are e ner gized fro m the batt ery suppl y even when t he AC power is disconnect ed.
InfraStruXur e System - Instal lation and Sta rt-Up 5 Site Planning S p ace Considerations Use the f igure bel ow to deter mine the sp ace requi rements for inst alling the InfraS truXure PDU, Symmetra PX UPS, and XR Battery Enclosure . Consult l ocal codes and the NEC fo r additiona l requir ements.
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InfraStruXur e System - Instal lation and Sta rt-Up 7 Inst allation Procedures Inst allation Procedure Overview This sect ion provid es the basic steps to install the InfraS truXure power and r ack component s. Follow the refere nces provi ded with each step for detai led instr uctions.
Installation Proced ures: In stallation Procedu re Overview 8 InfraStruXure System - Installation and Start-Up 6. Connect ut ility c onductors to the PDU. For instr uctions, s ee “Connect Utility Condu ctors to the PDU” on pag e 14. 7. Connect AC po w er and c ontrol wiri ng.
Installation Proced ures: In stallation Pr ocedure Overview InfraStruXur e System - Instal lation and Start-Up 9 16. Configure t he InfraS truXure Manage r. For instr uctions, s ee the manua l included wi th your Inf raS truXure Manager . T ools Required The foll owing tool s are requ ired to p erform the pro cedures in this manual.
10 InfraStruXure System - Installation and Start-Up Level the PDU, UPS, NetShelter, an d XR Battery Enclosures Levelin g feet ar e attache d under the enclosur e at each cor ner . The leveling fe et can hel p provide a st able base if the sele cted flo or space i s uneven, but they are not intended to compensat e for a b adly slope d surfac e.
InfraStruXur e System - Instal lation and Sta rt-Up 11 Exchange Sid e Panels Before i nstalling t he InfraS truXure PDU, Symmetra PX UPS, an d XR Battery Encl osure, exc hange side panels s o that th e adjacent panels will have matchin g holes fo r joinin g the en closures tog e ther and for routing input and output wiring between th em.
Insta llation Proced ures: Exchange Side Panels 12 Infr aStr uXu re Sy stem - Installation and Start-Up 3. Remove the s ide panels f rom the sides of the PDU and XR Battery Enc losure that will not be adjacen t to the UPS. 4. Remove the r ear hole cove rs from the panel s that you re moved in ste p 3.
InfraStruXur e System - Instal lation and Sta rt-Up 13 Join the PDU, UPS, and XR Battery Enclosures 1. Move the PDU, Symmet ra PX UPS, and XR Batte ry Enclosures into posit ion, align ing the holes in the adj acent sid e panels.
14 InfraStruXure System - Installation and Start-Up Connect Utility Conductors to the PDU Electrical Haz ard: A licensed el ectrician must connect i nput conductors t o the PDU ! Access the PDU Main Inpu t switch 1. Open the ba ck doors of the PDU, unlo ck the top, smaller do or , using the provi ded red ke y .
Installation Proced ures: Connect Utility Con ductors to the PDU InfraStruXur e System - In stallation an d Start-Up 15 For over head wiring: Remove t he user conne ction pla te from th e top of the PDU. 2. Cut an appr opriate ly-size d hole in th e gland plat e for the conduit.
Installation Procedures: Connect Utility Condu ctors to the PDU 16 Infr aStr uXu re Sy stem - Installation and Start-Up Route the input condu ctors to the Main Input switch For overh ead wiring, run t he input co nductors d irectly to the Main Input switch.
Installation Proced ures: Connect Utility Con ductors to the PDU InfraStruXur e System - In stallation an d Start-Up 17 At the M ain Input swit ch, connec t the input wiri ng accordi ng to the lab e ls on the switch and the illus tratio ns be low . W arning: Connect the conductors to the t erminals ac cording to the labels on the terminals.
18 InfraStruXure System - Installation and Start-Up Connect AC Power and Control Wiring Electrical Haza rd: Only Field Service Engi neers or qualifi ed personnel tr ained by APC may connect t he AC power and con trol wir ing. Connect AC powe r and control wiri ng to the UPS.
Inst alla tion P roced ures : Conn ect AC P ower and Contr ol Wirin g InfraStruXur e System - In stallation an d Start-Up 19 Conn ect contro l wiring. 1. Connec t the EPO cont rol wire s from the P DU and the XR Batt ery Enclos ure (if app l icab le) to th e EPO board on the UPS.
20 InfraStruXure System - Installation and Start-Up Connect DC Power Wiring , if Applicable Electrical Haz ard: Only Field Ser vice Engin eers or qu alified per sonnel tr ained by APC may connect the XR Batte ry Enclosure to the Symmetr a PX UPS or to another XR Bat tery Enclosur e.
Installation Procedures: Connect DC Power Wiring, if Applicab le InfraStruXur e System - In stallation an d Start-Up 21 Connect power cables from the XR Batte ry Enclo sure to the Symmetra PX UPS 1. Route the XR Batt ery Enclosure DC o utput cable s to the Symmetra PX UPS through the hole in the adja cent side panels.
22 InfraStruXure System - Installation and Start-Up Connect an Emergenc y Power Off Switch Overview T o provide a mech anism for emer gency power of f, atta ch a remot e switch (not i ncluded ) to the EPO inter face on the PDU monitori ng unit.
Instal lation Pro cedures: Connec t an E mergency Power Off Switch InfraStruXur e System - In stallation an d Start-Up 23 Connect an EPO switch to the user c onnection plate 1. Connect t he switch t o the EPO con nection point te rminals loca ted on the botto m side of th e PDU user c onne ction plate .
24 InfraStruXure System - Installation and Start-Up Connect User Input Cont act s and Relay Output s to the User Connection Plate Overview Make conta ct closur e connection s (NO or NC) at the user connecti on plate to monitor dry conta cts. Y ou can make up t o four inp ut contac ts and four relay o utput conne ctions.
InfraStruXur e System - Instal lation and Sta rt-Up 25 Route and Att ach Power Cables to the Racks Overhead Wiring Route an d att ach power cabl es to equ ipment racks . If you or dered over head wiring, c onnect the prewire d power cables of the Infra StruXure PDU as follows: 1.
Installation Proced ures: Route and Attach Power Cables to th e Racks 26 Infr aStr uXu re Sy stem - Installation and Start-Up – For singl e-feed d evices wit hin a r edundant syst em with an Automa .
Installation Pro cedures: Route and Attach Power Cables to the Ra cks InfraStruXur e System - In stallation an d Start-Up 27 applica tion) from t he enclosu re throug h the Liqui dtite condui t to the PDU. 4. At the PDU, r oute the cabl e through the opening you created i n step 1 and then up through t he wireway ( ) at eit her side of the PDU.
28 InfraStruXure System - Installation and Start-Up Route Dat a Cables to the InfraS truXure Manager Hub (or Switch) 1. Connect a CA T -5 network cable (provide d) to the net work or 10Bas eT ports on your APC InfraS truXure devi ces. The fo llowing dev ices need to be conne cted: 2.
InfraStruXur e System - Instal lation and Sta rt-Up 29 S t art-Up Procedu re Apply power to the system Safety warnings This sec tion provide s instruc tions on how to perform a s ystem start -up.
30 InfraStruXure System - Installation and Start-Up 6. Instal l at least one batte ry module (f our batter y units) in the Symm etra PX UP S. Instal l battery modul es, starti ng in the lowest availa ble shelf . Positio n the batt ery unit between the grooves, and slid e it completely into th e enclosure.
Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 31 8. Secure t he power module: a. T igh ten t he scr ews o n ea ch sid e of the power module. b. Tu rn the lo cking lat ch clockwise until t he arro w on the knob face s the power module .
Start-Up Procedu re: Apply power to the system 32 Infr aStr uXu re Sy stem - Installation and Start-Up V erify UPS battery operation 1. Read the me ssages dis played on the Symmetra PX UPS displa y interf ace. Note any alar ms and veri fy that t hey are appropri ate for start-up co nditions.
Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 33 3. Command the UPS t o turn of f power to the load: a. Pr ess the E SC ke y at the top- level st atus screen t o open the top- level menu and ha ve access t o eight s ubmenus.
Start-Up Procedu re: Apply power to the system 34 Infr aStr uXu re Sy stem - Installation and Start-Up V erify proper voltage and phas e rot ation at the UPS 1. Close (t urn ON) the Q1 circuit breaker on t he PDU to apply power to the UPS . 2. Ensure A-B- C clockw ise rota tion at th e UPS input terminal b lock, usin g a phase rota tion meter .
Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 35 5. Close (t urn ON) the Q2 circuit breaker on t he PDU. 3. Read the me ssages dis played on the Symmetra PX UPS displa y interf ace. Note any alar ms and veri fy that t hey are appropri ate for start-up co nditions.
Start-Up Procedu re: Apply power to the system 36 Infr aStr uXu re Sy stem - Installation and Start-Up V erify bypass operation Note: The H3 LED above t he Q3 circuit br eaker il luminates , but do not operate the c i rcuit breaker .
Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 37 3. Close (t urn ON) the Q3 circuit breaker o n the InfraS truXure PDU. Note: The H2 LED above the Q2 circui t breaker illumin ates, ind i cati ng that it is s afe to op erate the Q2 ci rcuit brea ker .
Start-Up Procedu re: Apply power to the system 38 Infr aStr uXu re Sy stem - Installation and Start-Up 6. Close (t urn ON) the Q2 circuit breaker o n the InfraS truXure PDU. Note: The H3 LED above the Q3 circui t breaker illumin ates, ind i cati ng that it is s afe to op erate the Q3 ci rcuit brea ker .
Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 39 2. Close (t urn ON) the PDU distri bution panel breake rs. Note: When the distrib ution panel c i rcuit breakers are close d, the PDU power cables an d connec ted equipmen t are ene rgiz ed.
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InfraStruXur e System - Instal lation and Sta rt-Up 41 S pecification s 40 kW InfraS truXure PDU Electrical PD40F6FK 1-M PD40G6FK1-M PD40L6FK1- M Input Nomina l V olta ge Requireme nts 208/12 0 V 480/.
Specifications: 40 kW InfraStruXure PDU 42 Infr aStr uXu re Sy stem - Installation and Start-Up Power Cable Lengt hs various Recommended W ire Sizing ‡ L1, L2, L3, N 3/0 A WG 4 A WG 4 A W G G 6 AW G.
Specificat ions: 40 kW InfraSt ruXure PDU InfraStruXur e System - In stallation an d Start-Up 43 . Configuration Del ta to WYE Maximum Power Rating 60 kV A Maxi mum Curren t Rat ing 1 66 A 72 A 58 A C.
03/2008 990-1483C *990-1483C* APC W orldwide Customer Support Customer s upport for this or any other APC product i s availab le at no ch arge i n any of the followin g ways: • V isit the APC W eb site to a ccess docu ments in t he APC Knowledge Ba se and to s ubmit custo mer support requests .
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