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ww w .EmersonProcess.com Instruction Manual BINOS 100 F & ML T 2 Addendum for Pressurized Analyzers intended to be used in Hazardous Areas classified Zone 2 3 rd Edition 08/2004 Instruction Manual.
BINOS 100 F & ML T 2 Addendum for Zone 2 Instruction Manual HAS8XE-IM-ATEX 08/2004 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .EmersonProcess.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 1 PREF ACE The purpose of this manual is to provide addit.
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG P - 2 NOTE Highlights an essential operating procedure, condition or statement. Highlights an operation or maintenance procedure, practice, condition, statement, etc.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 3 IMPORT ANT SAFETY INSTRUCTIONS SAFETY SUMMAR Y If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG P - 4 TERMS USED IN THIS MANUAL A TEX Directive 94/9/EC, commonly called the A TEX („Atmosphères Explosibles“) products directive.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 5 T erms used in this manual Dilution The continuous supp.
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG P - 6.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG i - 1 TABLE OF CONTENTS Preface P-1 Defi niti ons ..............................................................
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG i - 2 SECTION 3 S t artup 3 -1 3-1 Final Check .................................................................
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 1 T echnical Description 1-1 Application and Principle of Operation The gas analyzers of type BINOS 100 F and ML T 2 are intended to measure gas components within gas mixtures.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-2 Instrument Layout 1- 2 Unused.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 3 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-3 Specification 1-3 Specification 1-3-2 Explosion Pro.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 4 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-3-4 Purge Gas Conditions 1-3-4 Purge Gas Conditions Purge gas: • Inert gas (e.g. Nitrogen) • Air (from an ex-free zone) T emperature: As ambient, but min.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 5 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-3-5 Sample Gas Conditions Applicable gases: Nonfla mm.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 6 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-4 Additional Safety Measures • Exhaust gas lines must end outside the hazardous area at a safe point. Sample gas lines may be returned to the sampling point.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 2 Inst allation Before starting to install this.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Fig. 2-1a Single enclosure analyzer (dimensions in mm) .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 3 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 with Category 3 pressurization system Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 4 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Fig. 2-2a Dual enclosure analyzer (dimensions in mm) S .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 5 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-3-2 Dual Enclosure Analyzer Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 6 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4 Connection of Sample Gas and Protective Gas (Purge Gas) When the analyzer with assembled EEx p safety device has been fixed, connect the gas lines according the diagram (fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 7 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-1 Hints on Flammable Gases • When applying flammable gases (either as sample gas or span gas) the corresponding gas inlets and outlets must be equipped with flame arrestors.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 8 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2 ML T 2 Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 9 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-2 ML T 2 Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 10 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 11 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams (cont’d) Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 12 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 13 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-5 Safety Device Settings The EEx safety device is delivered with fixed basic parameters. The purge gas pressure is preset to 14 hPa (rel.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 14 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7 Electrical Connections • All connections have to be done according to the schematics delivered together with the equipment.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 15 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-2 Mains Connection 2-7-2 Mains Connection 2-7-2-1 Purge System Remove the pressurization system control unit’ s cover .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 16 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-2 Mains Connection The mains power line cord has to be connected to the terminals provided at the analyzer enclosure’s inner left side, near the EMC line filter (fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 17 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-3 Pressurization System Alarm Cont acts 2-7-3 Pressurization System Alarm Contact s The pressurization control unit provides alarm contacts which are widely programmable.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 18 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-4 Differential Pressure Switch(es) The contact of the differential pressure switch is connected to terminals X30 installed inside the analyzer .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 3 S t artup Startup can only be done properly b.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 4 Maintenance After maintenance or replacement .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 4 - 4 V erifications and T ests on Modified or Repaired.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 3 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 4-4-3 Leakage T est The leakage of the enclosure has to be measured with an overpressure of 25 mbar applied to the pressurized enclosure.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 4 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 4-4-4 Removal of Modifications Remove all the modifications described in section 4-4-1. T ake special care of the gas connections to be tightend.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 1 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 APPENDIX A - 1 Declarations.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 2 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-1 Declarations.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 3 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-1 Declarations.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 4 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A - 2 Circuit Diagrams A-2-1 M L T 2, single A-2 Circuit .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 5 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 6 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 7 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 8 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 M L T 2, dual A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 9 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 10 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 11 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 12 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 BINOS ® 100 F Circuit Diagrams A-2-3 BINOS ® 100.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 13 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 BINOS ® 100 F Circuit Diagrams.
BINOS 100 F & ML T 2 Addendum Zone 2 Instruction Manual HAS8xE-IM-A TEX 08/2004 © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co.
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