Benutzeranleitung / Produktwartung 58CTA/CTX des Produzenten Carrier
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58CT A/CT X 2 --- S t a g e D e l u x e I n d u c e d --- C o m b u s t i o n 4 - - - W ay Multipoise F urnace Installation, Start - - - up, Ope rating and Service and Maintenance Instructions Ser ies 130/D SAFETY CONSIDERA TIONS 2 ...................
2 2-7/16" 1-1/8" 28-7/8" (733mm) 25-1/4" 22-9/16" JUNCTION BOX LOCA TION 7/8" DI A ACCESSORY 1/2" DIA THERMOST A T WIRE ENTRY 3-15/16" LEFT HAND GAS ENTRY 33-5/16" 24-7/8" 5-1/2" 7/8" DIA.
3 T a b l e 1–D i m e n s i o n s FURNACE SI ZE A CABI NET WIDTH IN (mm) D SUPPL Y - - - AIR WIDTH IN (mm) E RETURN - - - AIR WIDTH IN (mm) F C.L. TOP AN D BOT T OM FLUE COLLA R IN (mm) FL UE COL LA.
4 A08471 Fig. 2 - - Cl e aranc es t o Combust ibl es 58CT.
5 60 80 / 27 C / 16 C A06745 Fig . 3 - - Retu rn A ir T emp era tu r e CODES AND ST ANDARDS Foll ow all national and local c odes and standar ds in additi on to th ese instru ctio ns. T h e installatio n m ust co mp ly w ith re gulat ions of t he s er ving gas s uppl ie r , loc al bui ldi ng, he ati ng, plum bing, and othe r code s .
6 THE BLOWER IS LOCA TED T O THE RIGHT OF THE BURNER SECTION, AND AIR CONDITIONED AIR IS DISCHARGED T O THE LEFT . THE BLOWER IS LOCA TED BELOW THE BURNER SECTION, AND CONDITIONED AIR IS DISCHARGED UPW ARD .
7 FIRE, INJURY OR DEA TH HAZARD Fai lur e to f oll ow t his wa rni ng coul d res ult i n per sonal inj ury , de at h, and/ or pr oper ty da mage . Wh en the furn ace is in stalled in a resid en tial garag e, th e bu rn ers and ign itio n sou rces mu st b e located at least 1 8 inc he s (457 mm) a bove the f loor .
8 equi ppe d wit h me ans to pre ve nt ope ra tion of e it he r uni t unles s the da mpe r is i n the ful l- - hea t or ful l- - cool pos it ion. AIR FOR COMBUSTION AND VENTILA TION Pro v ision s fo r ad equ ate co mb ustio n , v en tilation , an d dilu tio n air mu st b e p rov id ed in accord ance w ith : U.
9 1 SQ IN . PER 4000 BTUH* DUCTS TO O UTDOORS 1 SQ IN. PER 4000 BTUH* C IRCULA TING AIR DUCTS VENT THR OUGH R OOF D B A C E 1 SQ IN. PER 4000 BTUH* DUCT TO OUTDOORS CIRCULA TING AIR DUCT S 1 SQ IN. PER 2000 BTUH* 1 SQ IN. PER 2000 BTUH* DUCT S TO OUTDOORS 12 ″ MAX 12 ″ MAX 12 ″ MAX 12 ″ MAX 12 ″ MAX OUTDOORS 1 SQ IN .
10 T abl e 3 – Mi nimum Space V ol ume s for 100% Combus ti on, V e nti lat ion, and Dil uti on fr om Indoors ACH OTHER THAN FAN - - - AS SISTED TOT AL (1, 000s BTUH GAS IN PUT RATE) FAN - - - AS SISTED T OTAL (1, 000s BTUH GAS IN PUT RATE) 30 40 50 44 66 88 110 132 154 S p a c eV o l u m e( f t .
11 NOTE : Side re turn- - ai r ope nings c an be us ed i n UPFLOW and mos t HO RIZO NT AL c onfi gurat ions . Do not use side r etur n- - a ir openi ngs in DOWN FLOW conf igur at i on.
12 Plat for m Furnac e Support Const r uct wor king pla tfor m a t loca ti on whe re al l r equi re d fur nac e clearances are m et. (S ee Fig . 2 an d 17 .) F o r fu rnaces w ith 1 - - in. (25 m m) clearan ce req uirem en t on sid e, set furn ace on non- - com bust ibl e bloc ks, bri cks or angl e ir on.
13 T able 4 – Openi ng dime nsions - - In. ( mm) FURNACE CASIN G WIDTH APPLICATION PLENUM O PEN IN G FLOOR OPENING A B C D 14–3/16 (376) Upflow Ap plication s on Comb ustib le or Non combu stible .
14 1 / 4 " (6 mm) THREADED ROD 4 REQ. SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 #8 x 3 / 4 " (19 mm) SCREWS TYPICAL FOR 2 SUPPORTS 1" (25 mm) SQUARE, 1 1 / 4 " x 1 1 / 4 " x 1 / 4 " (32 x 32 x 6 mm) ANGLE IRON OR UNI-STRUT MAY BE USED (2) HEX NUTS, (2) WASHERS & (2) LOCK WASHERS REQ.
15 30-IN . (762mm) MIN WORK AREA 6 ″ M IN * TYPE-B VENT 17 3 / 4 ″ 22 ″ SHEET MET AL SEDIMENT TRAP EQUIPMENT MANU AL SHUT -OFF GAS VA L V E LINE CONT A CT ONL Y PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE T OP AND TW O SIDES OF THE FURNA CE JA CKET AND BUILDING JOISTS , STUDS , OR FRAMING.
16 T a ble 5 – Air Deliv ery - - CFM (With Filter)* FURNACE SIZE RETURN - - - AIR INLET SPEED EXTE RNAL STATIC PR ES SUR E (IN . WC) 0.1 0. 2 0.3 0. 4 0.
17 T a ble 5 - - Air D elivery - - CF M (With F ilter)* (C o nt.) FURNACE SIZE RETURN - - - AIR INLET SPEED EXTE RNAL STATIC PR ES SUR E (IN . WC) 0.1 0.
18 A02075 Fig. 18 - - Upf low Re t urn Ai r C onfi gurat ions and Re st ri c ti ons A02163 Fig. 19 - - Downf low Re turn Ai r Confi gurat ions and Re st r ic ti ons A02162 Fig.
19 Gas pip ing m u st be installed in accord an ce with n atio nal an d local cod es. Refer to curren t ed itio n of N F GC in th e U.S. an d th e CAN/CSA- - B149.1- - 05 in Cana da. T abl e 6 – Maxi mum Capaci ty of Pipe NOMINAL IRON PI PE SIZE IN .
20 115-VOLT FIELD- SUPPLIED FUSED DISCONNECT JUNCTION BOX CONTROL BOX 24-VOLT TERMINAL BLOCK THREE-WIRE HEATING- ONLY FIVE WIRE NOTE 2 NOTE 1 1-STAGE THERMOSTAT TERMINALS FIELD-SUPPLIED FUSED DISCONNE.
21 T a bl e 7 – Electrical Da ta V O L T S --- H E R T Z --- PHASE OPERATING VOL TAGE RANGE MAX UNI T AMPS FURNACE SIZE UNI T AMP ACITY# MAXIMUM WIRE L E N G T H --- FT . ( M) ‡ MAXIMUM FUSE OR CKT B KR AMPS† MIN IMUM WIRE GAUGE MAX* MIN. * 1 1 5 --- 6 0 --- 1 127 104 5.
22 6. Rei nst all c over to J- - Box. Do not pinc h wire s be twe en cove r and brac ket. Electrica l B ox o n F u rna ce C asin g Sid e. S ee Fig . 25. FIRE OR ELECTRI CAL SHOCK HAZARD Fai lur e to f oll ow t his wa rni ng coul d res ult i n per sonal inj ury , de at h, or prope rty dam age .
23 See notes 2, 5, 8, 10, 11 and 12 on the page following these figures A03179 Fig. 26 - - T wo - - Stage Furnac e wi th T wo- - Spe e d Ai r Condit ione r See notes 1, 2, 4, 6, 7, 9, 10, 11, and 15 on the page following these figures A03180 Fig.
24 7 See notes 1, 2, 3, 4, 12, 13, 14, 15, and 17 on the page following these figures A03182 Fig. 30 - - Dual Fuel Ther most at wit h T wo - - Stage Fur nace and T wo- - Speed H eat Pump See notes 2, 11, and 12 on the page follo wing these figures A03183 Fig.
25 ACCESSORIES 1. Electro n ic A ir Clean er (E AC ) Co n n ect an accesso ry Electron ic A ir Cl eaner (if u sed ) u s- ing 1 /4 - - in female quick co n n ect terminals to th e tw o male 1/4- - in quic k- - conne ct ter mi nal s on the cont rol boa rd mark ed E AC - - 1 and E AC - - 2.
26 CARBON MONOXIDE POI SONING HAZARD Fai lur e to f oll ow t his wa rni ng coul d res ult i n per sonal inj ury or de at h. Failu re to follo w th e step s ou tlin ed below fo r each app lian ce conn ected to the v en tin g system bein g placed into oper ati on coul d re sul t in ca rbon monoxide poi s oning or death .
27 CHIMNEY INSPECTION CHART F or additional requirements refer to the National Fuel Gas Code NFP A 54/ANSI Z223.1 and ANSI/NFP A 211 Chimneys , Fireplaces, V ents, and Solid Fuel Burning Appliances in the U .S.A. or to the Canadian installation Code CSA-B149.
28 Th e Chi mn ey Ad ap ter Kit is a listed alternativ e v entin g sy stem for th ese fu rn aces. See th e k it in stru ction s fo r co mp lete d etails. Canada (and U. S.A.) - - Th is furnace is permitted to b e vented in to a clay tile- - lined m aso nry ch im ney th at is e xpose d t o t he outdoor s bel ow the r oof li ne, pr ovide d: 1.
29 2. Adjus t the ga s i nput ra te pe r t he inst al lat ion i nstr uct ions. Low gas input r a te c aus es low ve nt gas te mper a tur es , ca us- ing c onde nsa ti on and cor r osi on i n t he fur nace a nd/or vent- ing sy stem. Deratin g is permitted o n ly for altitudes a bove 2000 ft 3.
30 SEE NO TES:1,2,3,4,5,7,8,9 on the page follo wing these figures A03210 Fig. 37 - - Downf low Appl ic at ion- - V ent E lbow Up t hen Le ft SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figures A03211 Fig. 38 - - Downf low Appl icat ion- - V ent El bow Up SEE NO TES: 1,2,4,5,6,7,8,9,10 on the page follo wing these figures A03207 Fig.
31 SEE NO TES: 1,2,4,7,8,9 on the page follo wing these figures A03213 Fig. 41 - - Hor izont al Lef t Appli c ati on - - V e nt Elbow Le ft SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figures A03214 Fig.
32 SEE NO TES: 1,2,4,5,7,8,9 A02068 Fig. 47 - - Horiz ontal R ight Appl ic ati on- - V e nt Elbow Le ft NOTE S : Venti ng Notes for Fig. 35 - - - 47 1. For common vent, vent connector sizi ng and vent material: Un ited Stat es - - - - - - use the NFGC Canada - - - - - - use the CAN/C SA - - - B149.
33 A04127 Fig . 48 - - U sing Tin Sn ip s to Cut Tie P oin ts CUT HAZARD Failu re to follo w this cautio n may resu lt in perso nal inju ry. Sh eet m etal parts may h av e sh arp edg es o r b u rrs. U se care and w ea r a ppropri a te prot e ct ive clot hi ng, saf e ty gl as s es a nd glo v es when h an d ling p arts and serv icin g furn aces.
34 A04129 Fig. 50 - - Knockout Pull e d Loose A04130 Fig. 51 - - Ham mer and Scr ew dri ver U se d for Knoc kout A04131 Fig. 52 - - Re move Knockout wi th Hamme r BURN HAZARD Failu re to follo w this cautio n may cau se perso n al injury. Ho t v ent p ip e is with in reach o f small child ren w hen ins t al le d in dow nfl ow pos it ion.
35 T able 10 – 2 - - Stage Fur nace Se tup Swit ch Des cri pti on SETU P SWITC H NO . SWITC H NAM E NOR MA L POSITION DESCRI PTI ON OF USE S W --- 1 Adaptive Heat Mode OFF Whe n O FF , allows 2 - - - stag e op eration with a sing le stage th ermosta t.
36 se a le ve l by a n aut horiz e d Gas Conve rs ion St a ti on or De al er . T o det er mi ne cor re ct input ra te f or a ltitude, see exam p le and use 0.9 0 as d erate m ultip lier facto r . 2. De te rm ine t he cor re ct ori fi c e and mani fold pres sure a djus t- me nt.
37 b. Run for 3 mi nute s i n low- - hea t oper at ion. c. M easu re time (in sec) for g as m eter to com plete 1 revo lu - ti on a nd note rea ding. The 2 or 5 cubi c fe et dia l provide s a mo re accu rate measu rem ent o f g as flo w . BURNER ORIFICE A93059 Fig.
38 T a ble 1 2 – G a s Ra te (cu ft. /hr) SECONDS FOR 1 REVOL UTION SIZE OF TE ST DIAL SECONDS FOR 1 REVOL UTION SIZE OF TE ST DIAL 1 C UF T . 2 C UF T .
39 NOTE : Us ing t he 2 c u. f t. or 5 c u. f t. gas me te r di a l provi de s greater accuracy in v erify in g gas i nput ra te. If c loc ke d ra te does not ma tc h requi re d input f rom Ste p 1, inc r ea se m ani fol d pr es s ure t o inc r ea se i nput or dec re ase ma ni fol d pre ssur e to dec rea se input .
40 T able 14 – 2 - - Stage Fur nace Bl ower O FF delay Set up Switc h DESIRE D HE ATING MODE BL OWER OFF D ELA Y (SEC. ) SETUP SWI TCH S W --- 2 SETUP SWI TCH S W --- 3 90 OFF OF F 120 OFF ON 150 ON OFF 180 ON ON R Y W G 10 TURNS THERMOSTAT SUBBASE TERMINALS WITH THERMOSTAT REMOVED (ANITICIPATOR, CLOCK, ETC.
41 T able 15 – Orif ic e Size * and Mani fol d Pr es sur es ( In wc) for Gas I nput Rate A08485 58CT.
42 T able 15 - - Orif ic e Size and Manif old Pr ess ur es (I n wc) for G as Input Rat e (c ont. ) A08485A 58CT.
43 T able 16 – Orif ic e Size * and Mani fol d Pr es sur es ( In wc) for Gas I nput Rate A08219 58CT.
44 T able 16 - - Orif ic e Size * and Manif old Pr ess ur es (I n wc) for Gas Input Rat e (c ont .) A08219A 58CT.
45 SER VICE AND MAINTENANCE PROCEDURES FIRE, PERSONAL INJURY AND UNIT DAMAGE HAZARD Fai l ure t o foll ow thi s wa rni ng could res ul t in per s onal i njur y , dea th and/ or pr opert y da mage . Th e ability to pro p erly perfo rm main ten ance on this equi pme nt re quire s ce rt ai n knowle dge, mec hanic al sk ills, tool s , a nd equi pme nt.
46 CONTINUOUS OFF - Check f or 115VAC at L1 and L2, and 24VAC at SEC-1 and SEC-2. CONTINUOUS ON - Control has 24VAC power . RAPID FLASHING - Line volt age (115VAC) polar ity reversed.
47 A07125 Fig. 57 - - Wi ri ng Diagr am 58CT.
48 T ABLE 17 – FIL TER SI ZE INFORM A TION ( IN. / MM) FURNACE CASIN G WIDTH FILTER SIZE FIL TER TYPE SIDE RETURN BOT TO M RETURN 14 - - - 1/2 (368) 16 x25 x 3/4 (406 x635 x 19) 14 x25 x 3/4 (356 x6.
49 13. V er if y tha t bl owe r w hee l is c e nte re d in bl owe r hous ing and set s cre w cont a ct s the fl at por tion of the motor s haft . Lo o sen set screw on b low er wh eel and rep ositio n if neces- sary . 14. Spi n the blowe r whe e l by ha nd to ve r if y tha t t he whee l does not rub on t he hous ing.
50 9. Usin g field - - pro vid ed 2 5 - - caliber rifle cleaning bru sh, 36- - in. (914 m m) l ong 1/4 - - in. (6 mm ) dia me te r s tee l sprin g cable, a variab le sp eed, rev ersib le electric d rill, an d vacu u m clean er, clean cells as fo llo ws: a.
51 1. T wo- - Stage Heat ing (Adapt ive mode ) with Sin gle- - Stage The r most at (Se e Fig. 23 or 32 for t her mos ta t conne cti ons) NOTE : The lo w - - heat o n ly sw itch (L HT ) selects either th e low- - hea t onl y opera ti on mode whe n ON, (s ee i te m 2.
52 a. Swit ching f r om Low- - to H igh- - Heat - - If th e th ermo stat R - - to - - W1 circu it is closed an d th e R - - to - - W2 circu it cl os es , the furna ce c ontr ol CPU wil l sw it ch the induc e r motor IDM s peed f r om low to hi gh. The high- - hea t pre s- sure switch relay H PS R is de - - en ergized to clo se the NC cont a ct .
53 nac e contr ol CPU wil l drop the blowe r spee d bac k to HI HE A T speed . Th is altern ating 1 0 - - min ute cy cle will co n - ti nue a s long as t her e is a c all f or cool ing.
54 Is LED status light on? Is LED status light blinking rapidly without a pause? Is LED status light blinking ON/OFF slowly with a combination of short and long flashes? Determine status code.
55 11 NO PREVIOUS CODE – Stored codes are erased after 72 hours. On RED LED boards stored status codes can also be erased whene ver power (115V or 24V) is interrupted. Run system through a low-heat, high-heat, or cooling cycle to check system. 12 BLOWER ON AFTER PO WER UP – (115V OR 24V) – Normal operation.
56 Copyright 2008 Carrier Corp. S 7310 W . Morris St . S Indianapolis, I N 46231 Manufacturer reser ves the right to change , at any time, spe cifications and designs without notice and without ob ligations. Catal og No :58CT - - - 10SI Replaces : 58C T- -9SI Printed i n U.
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