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GRILLS ISLANDS CARTS CONVECTION 3000 GRILL 2004 OWNER’S MANUAL $5. 00 Duplication without written consent is strictly prohibited. This Owner ’ s Manual is for barbecues manufactured after May 19, 2004 Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.
Owner ’s Manual Page 1 Owner ’s Manual T able of Contents Benefits of Owning a Cal Flame Barbecue ..........................................................................................2 Safety Precautions.......................................
Page 2 Owner ’s Manual Benefits Owner ’s Manual BENEFITS OF OWNING A CAL FLAME BARBECUE Owning a barbecue allows you to have a wonderful outdoor place to cook a nutritious family meal. It offers a place for you to socialize with family and friends.
SAFETY PRECAUTIONS 1. This gas barbeque must be installed and operated in accordance with the installation requierements of your local gas authority or the appropriate installation code in the area of installation. In the absence of local codes with either the National Fuel Gas code, ANSI Z223.
Owner ’s Manual Page 4 Owner ’s Manual Safety Instructions SAFETY INSTRUCTIONS Please read before installing and operating your new Cal Flame grill. 1. Y our new gas grill should be professionally installed by a licensed contractor . Refer to the instructions in this manual to ensure proper and safe installation and operation.
Safety Instructions Owner ’s Manual Page 5 Owner ’s Manual Precautions Regarding Children 1. Never leave children unattended in the area where the grill is being used. 2. Do not store items of interest to children around or below the grill or island.
CONT ACT INFORMA TION For customer service, please contact your authorized dealer immediately . If you need additional information and/or assistance, please contact: C.
DELIVER Y AND SET -UP Please make a record of the following. It will be valuable if service is required. Barbecue Model: Barbecue Serial Number: Date Purchased: Date Installed: Barbecue Dealer ’ s Phone Number: Barbecue Dealer ’ s Address: Most cities and counties require permits for exterior construction and electrical circuits.
Owner ’s Manual Page 8 Drop-In Grills Owner ’s Manual GRILL OPERA TION - DROP-IN GRILLS Grilling Grilling requires high heat for searing and proper browning.
Owner ’s Manual Drop-In Grills Page 9 Owner ’s Manual On/Off Switch Figure 1 . Light Operation GFI Circuit 120V AC 3-Prong (grounded) male plug. Plug male end into the GFI outlet. Operating the Grill Make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present.
Drop-In Grills Owner ’s Manual Owner ’s Manual Page 10 Lighting The Grill Burners 1. Open the hood. 2. Keep your face as far away from the burners as possible. 3. Rapidly rotate the burner knob counter clockwise past light position (Y ou will hear a loud click) to high.
Owner ’s Manual Drop-In Grills Page 1 1 Owner ’s Manual Rotis Spit Handle Rotis Spit Brack et Rotis Spit Bushing Rotis Spit Fork Rotis Spit Rod Rotis Motor Brack et Rotis Motor Figure 3 . Rotisserie Burner Assembly Lighting The Infrared or Rotisserie Burner 1.
Drop-In Grills Owner ’s Manual Owner ’s Manual Page 12 Cal Flame Familiarization The following controls are for the Cal Flame Drop-In Grills, Stainless Steel Carts, Chef Series, Master Chef Series & Gourmet Series Islands. Please familiarize yourself with these controls prior to operation of your Cal Flame BBQ.
Owner ’s Manual Islands Page 13 Owner ’s Manual GRILL OPERA TION - ISLANDS Grilling Grilling requires high heat for searing and proper browning. Most foods are cooked at the HI heat setting for the entire cooking time.
Islands Owner ’s Manual Owner ’s Manual Page 14 1. Make sure the drip tray is in place. 2. Light the grill burners using the instructions below . 3. Turn the control knob to HI and preheat the grill for 15 minutes. The top cover is to be closed during the appliance preheat period.
2. T o use the rotisserie, first mount the motor on the left side of the grill. Place securely onto support bracket. 3. The rod of the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the threaded end on the support at the side of the grill.
Islands Owner ’s Manual Owner ’s Manual Page 16 Figure 8 . C-200 60" 36" 31" 38" 47" 38" 39" 27" 30" 27" 39" 48" 36" Figure 7 .
Owner ’s Manual Islands Page 17 Owner ’s Manual 97" 24" 38" 72" 32" Figure 1 1 . C-250B 96" 44" 40" 38" 66" 18" 48" 35" 44" 41" 7'-0" Figure 12 . C-300L Figure 9 .
Islands Owner ’s Manual Owner ’s Manual Page 18 78" 96" 86" 44" 40" 18" 33" 38" 66" 38" 44" 40" 46" 18" 35" 96" 83&q.
Owner ’s Manual Islands Page 19 Owner ’s Manual 116" 94" 66" 51" 18" 40" 44" 38" 38" 18" 66" 51" 83" 62" 44" 40" Figure 17 . MC-600 Figure 18 . MC-700 105" 34" 71" 38" 43" 33" 44" 40" Figure 19 .
Islands Owner ’s Manual Owner ’s Manual Page 20 197" 113" 112" 126" Figure 22 . G-2500-F Figure 21 . G-2500 124" 89" 33" 34" 42" 44" 40" 38" Figure 20 .
Owner ’s Manual Islands Page 21 Owner ’s Manual Figure 25 . G-3500F 163" 36" 38" 18" 81" 26" 44" 40" Figure 24 .
Owner ’s Manual Page 22 Owner ’s Manual Carts GRILL OPERA TION - CARTS Grilling Grilling requires high heat for searing and proper browning. Most foods are cooked at the HI heat setting for the entire cooking time.
Page 23 Owner ’s Manual Carts Owner ’s Manual Figure 28 . 5-Burner Cart Cal Flame Cal Flame Figure 26 . 3-Burner Cart Figure 27 . 4-Burner Cart Cal Flame Cal Flame Operating the Grill Make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present.
Owner ’s Manual Page 24 Owner ’s Manual Convection 3000 Grill CONVECTION 3000 4-BURNER GRILL Outdoor barbecue grills have become increasingly popular for the summertime cooking of meats and vegetables.
Page 25 Owner ’s Manual Convection 3000 Grill Owner ’s Manual Figure 29 . Convection 3000 Grill Intake/ Recirculation Fan Cover Plate Heat Chamber Intake/ Recirculation Fan Intake V ents FRONT VIE.
Owner ’s Manual Page 26 Owner ’s Manual Convection 3000 Grill Figure 30 . Intake and Exhaust Designs Front View (Recirculation Shown) Side View (Exhaust/Intake Shown) Rear View (Intake Design Show.
Page 27 Owner ’s Manual Convection 3000 Grill Owner ’s Manual Cooking with the Convection 3000 Grill Use a meat thermometer and take the guesswork out of cooking meat and seafood. The fan must be turned on in order for the Convection 3000 Grill to cook the items that are listed below .
Owner ’s Manual Page 28 Grill Installation Owner ’s Manual Rotisserie & Accessor y Outlet GRILL INST ALLA TION Safe and satisfactory operation of your new grill depends upon its proper installation. The installation, adjustments and service of your new grill must be performed by C.
Page 29 Owner ’s Manual Owner ’s Manual Grill Installation Figure 32 . Cabinet Cut-Out Dimensions Gas Inlet Can Be Located Anywhere Within 5" of Shaded Area.
Owner ’s Manual Page 30 Installation of Nw Side Burner Owner ’s Manual BARBECUE GASLINE C B A B C A Connect the last open line to the side burner (Use gas rated tape seal on all connections) Then take other end of "T" adapter with hose attached and connect to end of male located underneath and at the back of the grill.
Page 31 Owner ’s Manual Owner ’s Manual Installation of New Access Doors Figure 34 . Access Door Installation F ront Dimensions Single Access Door 19" 23" 30" 23" Double Access.
Sports Bar Canopy Owner ’s Manual Owner ’s Manual Page 32 Figure 35 . Wiring Instructions 2-Pin Connector (Awning) 3-Pin Connector (Lights) Cable / Antenna In (3 W ay Splitter) NOTE: Connect electrical lines together before assemb ling canopy and islands together .
Owner ’s Manual Sports Bar Canopy Page 33 Owner ’s Manual NOTE: The following sections show how each wiring connection is to be made. These connections will be identical for the top and bottom of the canopy support post. Make sure that after the connections are made, the cables are tucked gently into each end of the canopy support posts.
Sports Bar Canopy Owner ’s Manual Owner ’s Manual Page 34 Figure 36 . Canopy Assembly 1. Lay the two triangle-shaped canopy pieces on a flat and level surface, with the support sleeves facing up. 2. Place the “U” channel in between the two triangle-shaped end pieces with the “U” channel facing inward.
Owner ’s Manual Sports Bar Canopy Page 35 Owner ’s Manual Figure 38 . Canopy Final Installation Screens AB Mounting the G3000 Island/ Sports Bar Canopy CAUTION: THE FOLLOWING STEP IS A 2-PERSON PROCEDURE. THE CANOPY , A T THIS ST AGE, IS EXTREMEL Y HEA VY .
Sports Bar Canopy Owner ’s Manual Owner ’s Manual Page 36 Figure 39 . Awning Installation A wning Open/ Close Switch NOTE: The 2-position (male) connector has 2 metal prongs at the end of it. These prongs fit into the female receptacle of the other connector .
LP Gas Requirements Owner ’s Manual Page 37 Owner ’s Manual Open Close LP GAS REQUIREMENTS LP Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for . IMPOR T ANT W ARNING: All Cal Flame grills ar e manufactured with the highest r egard to safety .
Owner ’s Manual LP Gas Requirements Owner ’s Manual Page 38 LP Gas Manifold Pressure For plumbed-in LP installation, use a convertible regulator and set it for LP gas. LP Gas Supply Pressure Maximum line pressure for propane is 1 1 inches W ater Column (2.
Natural Gas Requirements Owner ’s Manual Page 39 Owner ’s Manual NA TURAL GAS REQUIREMENTS Natural Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for . IMPOR T ANT W ARNING: All Cal Flame grills are manufactur ed with the highest regard to safety .
Owner ’s Manual Leak T esting Procedure LEAK TESTING PROCEDURE Leak T esting Perform a leak test at least once each year whether the gas supply cylinder has been disconnected or not. In addition, anytime the gas cylinder is connected to the regulator or any part of the gas system is disconnected or replaced, conduct a leak test.
Cleaning and Maintenance Owner ’s Manual CLEANING AND MAINTENANCE As with any piece of fine equipment, your new grill must be kept clean and properly maintained to maximize its performance and longevity . Cleaning internal parts of the grill regularly as determined by the amount of use and foods cooked.
Owners Manual Cleaning and Maintenance Covering Y our Stainless Steel Cart When not in use and after cooling, cover your Cal Flame Stainless Steel cart with our full length, zippered side canvas cover .
TROUBLESHOOTING PROCEDURES If Grill Fails to Operate Properly: 1. T urn off gas at source, turn the Control Knobs to the ‘OFF’ position and wait 5 minutes before trying again.
Problem: Misalignment of Ignitor on Burner Solution: Check for proper position of electrode tip. The tip of the electrode should be pointing forward towards the front of the burner and should be free of grease to allow proper sparking. The ignition wire should be connected firmly to the valve ignition device and electrode.
APPENDIX The items that will be covered in this section will consist of the following: W aterfall Operation Cal Flame Entertainment System Part Numbers Lifetime W arranty Cal Flame Programs Notes In o.
CAL FLAME ENTERT AINMENT SYSTEM Splash Stereo System Owner ’s Manual Page 46 Owner ’s Manual Cal Flame Entertainment System Figure 42 . Cal Flame Entertainment System This system can be used to listen to AM or FM Stereo signals, CD’ s and also audio from the optional DVD and TV T uner on our Entertainment Cal Flame unit.
15” TV Monitor Operation: (Optional) T urning On the TV Monitor: Once the TV has been opened (either by manual or automatic operation) you will be able to operate the TV with the silver TV remote control. Front Panel Featur es (Figure 43) 1. Power Button - Bright red when system is ON, dim when system is OFF .
Owner ’s Manual Cal Flame Entertainment System Owner ’s Manual Page 48 Remote Control Operation (Figur e 44) 1. TV Controls: a. TV Power Press this button to turn on the set. Press the button again to turn the set off. 2. Direct Access (0-9, 1--) Number Buttons Use these buttons to select a channel.
Cal Flame Entertainment System Owner ’s Manual Page 49 Owner ’s Manual Po w e r Channel P ad PRC/Sel Mute Displa y V ol + Eject/ D VD TV/D VD A uto Program Skip/Search Erase/Add Channel Up Channel Down Enter Menu Retur n V ol - TV DV D VCR A udio Pla y FF REW NEXT PREV SubTitle P ause/Repla y Stop Program Angle TV/CA TV Figure 44 .
Owner ’s Manual Page 50 Owner ’s Manual Cal Flame Entertainment System VCR Controls 12. VCR POWER Button This button is used to turn the unit on and off. 13. “REW” REWIND Button If this button is pushed while the tape is stopped, the tape will rewind.
Page 51 Owner ’s Manual Cal Flame Entertainment System Owner ’s Manual There are two types of closed captioning available: C1 (Caption 1)and C2 (Caption 2).
Owner ’s Manual Page 52 Owner ’s Manual Cal Flame Entertainment System Cal Flame Entertainment System Operation DVD Player and Surround Sound Processor (Optional) This system contains the DVD player and DVD remote controller . NOTE : Although encased in a plastic housing with weather seals, this system and remote control are not waterproof.
Page 53 Owner ’s Manual Owner ’s Manual Accessories Operating the DVD System In TV Mode: Figure 46 . DVD Player The DVD system is used to feed the audio signal from the TV T uner to the stereo. Y ou will need to switch the audio and V ideo modes with DVD remote to properly receive picture and sound.
P ARTS LIST Contact your local Cal Flame Dealer to place your parts and accessories order . Or fax this completed form to (909) 947- 5087 with Credit Card Information: Visa Master Card American Expres.
Page 55 Owner ’s Manual DESCRIPTION P ART NUMBER QUANTITY Cal Flame Thermometer BBQ04100375 1 Brass Burner BBQ04100661 1 Smoke T ray BBQ854P 1 Deluxe Single Side Burner Liquid Propane BBQ898P 1 Natu.
Owner ’s Manuals Parts List Owner ’s Manual Page 56 DESCRIPTION P ART NUMBER QUANTITY Chef Series (Cont.) C300 (Left w/Backsplash) BBQ835C3-LB 1 C300 (Right w/Backsplash) BBQ835C3-RB 1 C400 (Left .
W ARRANTY Lifetime: Equipment W arranty Cal Flame Barbecue Line: C.A.I. warranties the stainless steel & brass burners, stainless steel & cast iron cooking grills against deterioration and corrosion due to defects in materials and workmanship for the lifetime of the aforementioned product.
Model No . CR-2000 CR-3000 CR-4000 CR-4000C CR-3000S CR-4000S CR-4000SC CR-5000DS Grill Features 2-Burner 3-Burner 4-Burner 4-Con vection Burner 3-Burner w/SSB 4-Bur ner w/SSB 4-Conv ection 5-Burner Burner w/SSB w/DSB BTU Output 40,000 60,000 80,000 80,000 60,000 80,000 80,000 100,000 Cooking Area (T otal) 509 Sq.
Owner ’s Manual Page 59 Model No . BBQ872 BBQ873 BBQ874 BBQ874C BBQ875 BBQ898 BBQ898 Grill Features 2-Burner 3-Burner 4-Burner 4-Burner Conv ection 5-Burner Single Side Burner Doub le Side Bur ner BTU Output 40,000 45,000 60,000 60,000 75,000 17,500 35,000 Cooking Area 509 Sq.
Page 60 Owner ’s Manual Notes Owner ’s Manual NOTES.
Ein wichtiger Punkt beim Kauf des Geräts Cal Flame 3000 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Cal Flame 3000 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Cal Flame 3000 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Cal Flame 3000 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Cal Flame 3000 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Cal Flame 3000 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Cal Flame 3000 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Cal Flame 3000. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Cal Flame 3000 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.