Benutzeranleitung / Produktwartung V8 Series des Produzenten Burnham
Zur Seite of 100
8 8142824R10.5-4/07 As an ENERGY ST AR ® Partner , Burnham Hydronics has determined that the V83S, V83WM, V84S, V84WM, V85S, V85WM, V86S, V86WM and V87 meet the ENERGY ST AR ® guidelines for Energy efciency established by the United States Environmental Protection Agency (EP A).
2 IMPOR T ANT INFORMA TION - READ CAREFULL Y The following terms are used thr oughout this manual to bring attention to the pr esence of hazards of various risk levels, or to important information concerning pr oduct life.
3 R E G N A D r o s i h t f o y t i n i c i v e h t n i s d i u q i l r o s r o p a v e l b a m m a l f r e h t o r o e n i l o s a g e s u r o e r o t s T O N O D .
4 G N I N R A W e p i p y n a w e r c s n u t o n o D . e r u s s e r p h g i h r e d n u r e t a w t o h y r e v s n i a t n o c r e l i o b s i h T y l e v i t i s o p t u o h t i w r e l i o b s i .
5 T ABLE 1A: DIMENSIONAL DA T A (SEE FIGURES 1A THRU 1D) T ABLE 1B: RA TING DA T A Boiler Boiler Model No. Model No. Dimensions Dimensions See Figures 1A - 1D See Figures 1A - 1D W ater Content - Gallons W ater Content - Gallons Heat T ra nsfer Heat T ransfer Surface Area Surface Area - Sq.
6 Figure 1A: V82 thru V89 W ater Boiler without T ankless Heater.
7 Figure 1B: V83 thru V89 W ater Boiler with Front T ankless Heater.
8 Figure 1C: V83 thru V89 W ater Boiler with Rear T ankless Heater.
9 Figure 1D: V83 thru V89 Steam Boiler with or without T ankless Heater.
10 Figure 2: Minimum Installation Clearances T o Combustible Materials (Inches) A. INSPECT SHIPMENT carefully for any signs of damage. 1. All equipment is carefully manufactured, inspected and packed. Our responsibility ceases upon delivery of crated boiler to the carrier in good condition.
11 C. PROVIDE COMBUSTION AND VENTILA TION AIR. Local and National Codes may apply and should be referenced. G N I N R A W n o i t a l i t n e v d n a n o i t s u b m o c e t a u q e d A r e p o r p e r u s s a o t d e d i v o r p e b t s u m r i a e f a s n i a t n i a m o t d n a n o i t s u b m o c .
12 SECTION II: KNOCKDOWN BOILER ASSEMBL Y A. REMOV AL OF BARE BOILER FROM SKID 1. Boiler is secured to skid with 4 bolts, 2 in front and 2 in rear of shipping skid, see Figure 3. Remove all bolts. Figure 3: Knockdown Boiler Removal from Skid 2. Tilt boiler to right and to rear .
13 Figure 5: Boiler T apping Locations and Usage (Knockdown Boilers Only) S G N I P P A T F O E S O P R U P g n i p p a T n o i t a c o L e z i S T P N r e l i o B m a e t Sr e l i o B r e t a W r e t.
14 Figure 6: Knockdown Boiler Jacket Assembly H. INST ALL TRIM. The following steam or water trim will be concealed or inaccessible after boiler jacket is installed, see Figure 5 for boiler tapping locations and usage. 1. STEAM BOILER — T op tappings: a.
15 6. Install jacket top panel. (See Figure 6, Item 2F). Place jacket top panel on boiler and secure to front, rear and left side panels with #8 x ½” long sheet metal screws. 7. Install jacket right side access panel. (See Figure 6, Item 2G). Align right side panel mounting holes with front and rear panel holes.
16 E C I T O N e k a m r o o d g n i w s r e n r u b g n i r u c e s n e h W . s e d i s h t o b n o y l l a u q e n i - n w a r d s i r o o d e r u s Step 3. Use a hand wrench to tighten door hardware and always start with the right side fl ange nut fi rst (see fi gure 1 1B).
17 Disconnect the fl ared fi tting to the oil line and remove the aluminum thumb-nut from the nozzle line. Remove the combustion head assembly from the air tube. Rotating the assembly upside down will ease removal. Inspect the nozzle for size and type, refer to T able 6 of this manual.
18 L. INST ALL CARLIN ELITE EZ OIL BURNER. (See Figure 7). Follow instructions in Paragraph J, Steps 1 through 6. 7. Inspect oil nozzle, electrodes and head setting/ change fi ring rate. R E G N A D e l z z o n l i o n a e v a h t o n s e o d r e n r u b e h T d e i l p p u s , e l z z o n l i o r e p o r p e h T .
19 c. Initial Air Band Setting i. The nozzle size in GPH INPUT is printed directly on the air band. Loosen the locking screw , move the air band until the pointer on the air shutter and housing lines up with the appropriate GPH INPUT . T ighten the locking screws.
20 i. Remove the nozzle adapter (2) from the drawer assembly by loosening the screw (1). ii. Remove existing nozzle from nozzle adapter . iii. Insert the proper nozzle into nozzle adapter and tighten securely (Do not over tighten). iv . Replace adapter , with nozzle installed, into drawer assembly and secure with screw (1).
21 Riello manometers and vacuum gauges do not require any adapters, and can be safely connected to the pump ports. An NPT x metric adapter must be used when connecting other gauge models. g. Replace Burner Cover and T ighten Burner Cover Screws. W ater Boilers Only Select the proper oil nozzle for the installation.
22 E C I T O N a n i y r u c r e m n i a t n o c s t i m i L e r u s s e r P A 4 0 4 L o D . e b u t d e l a e s t o n h s a r t e h t n i t i m i l e c a l p .
23 b. Thread 1½” NPT x 15” long nipple into the 1½" NPT x 90° elbow and tighten with a pipe wrench. c. Thread one of the circulator fl ange onto the nipple and tighten with a pipe wrench. Position fl ange so that the bolt slots are parallel to the boiler front.
24 Q. INST ALL TRIM AND CONTROLS WITH CARLIN ELITE EZ BURNER. Follow instructions in Paragraph N, Steps 1 through 7. Steam Boilers Only (see Figures 1D and 5).
25 1. Remove (2) #6 x 1/2" lg. machine screws and J-box cover from junction box. 2. Secure 2" x 4" junction box to jacket front panel with (2) #8 x 3/8" lg. sheet metal screws using pre- punched holes below tridicator or pressure gauge tapping.
26 SECTION III: P ACKAGED BOILER ASSEMBL Y A. REMOVE CRA TE. 1. Remove all fasteners at crate skid. 2. Lift outside container and remove all other inside protective spacers and bracing. Remove draft regulator box and miscellaneous trim bag containing safety or relief valve, and pipe fi ttings.
27 Figure 1 1B: T op V iew - Burner Swing Door Mounted to Cast Iron Block Assembly (Jacket Removed for Clarity).
28 Step 4. From this position the door can be swung clear of the vertical circulator return piping to provide full access to the combustion chamber and burner head (see Figure 1 1B, Position 3). 2. Perform routine inspection, service or cleaning as necessary .
29 E. INSPECT COMBUSTION CHAMBER T ARGET W ALL AND LINER, AND SWING DOOR GASKET . 1. Open burner swing door using procedure previously outlined in Paragraph D of this section. 2. Using a fl ashlight, inspect the rear target wall and liner . The target wall should be rigidly secured to the rear boiler section.
30 If the lower (minimum) input is desired, remove the nozzle which was factory installed. Locate the lower (minimum) fi ring rate nozzle that is supplied loose. Con fi rm the nozzle is the proper size and type for the lower fi ring rate as speci fi ed in T able 6.
31 A. EV ALUA TE THE EXISTING W A TER SYSTEM. Design a piping system and install boiler which will prevent oxygen contamination of boiler water and frequent water additions. 1. There are many possible causes of oxygen contamination such as: a. Addition of excessive make-up water as a result of system leaks.
32 Figure 12: Recommended Piping for Combination Heating and Cooling (Refrigeration) System T o perform a long term pressure test including the boiler , ALL trapped air must fi rst be removed from the boiler . A loss of pressure during such a test, with no visible water leakage, is an indication that the boiler contained trapped air .
33 Figure 13A: Recommended W ater Piping for Circulator Zoned Heating System.
34 Figure 13B: Recommended W ater Piping for Zone V alve Zoned Heating System - Supply Side Circulator.
35 Figure 13C: Recommended W ater Piping for Zone V alve Zoned Heating System - Return Side Circulator.
36 SECTION V : STEAM BOILER PIPING AND TRIM A. EV ALUA TE THE EXISTING STEAM SYSTEM. The single most important factor in determining the expected life cycle of a steam boiler , is the amount of fresh water added to the boiler during operation. Fresh water brings minerals and oxygen into the boiler .
37 Figure 14: V83 Thru V89 Recommended Boiler Piping For Gravity Return Steam Boiler E C I T O N e n i l r e t a w , e s i o n m e t s y s e v i s s e c x e n i t l u s e r y a m l a u n a m s i h t n i d e i f i c e p s s a r e l i o b e p i p o t e r u l i a F .
38 SECTION VI: T ANKLESS AND INDIRECT W A TER HEA TER PIPING A . CONNECT T ANKLESS HEA TER PIPING as shown in Figure 15A. See T ables 2A and 2B for T ankless Heater Rating.
39 Figure 15A: Schematic T ankless Heater Piping T ABLE 2A: T ANKLESS HEA TER DA T A: Rear Mounted Heater on Steam and W ater Boilers T ABLE 2B: T ANKLESS HEA TER DA T A: Front Mounted Heater on W ater Boilers r e l i o B l e d o M r e t a e H .
40 Figure 15B: Alliance™ W ater Heater Piping with V8 Boiler B. CONNECT ALLIANCE™ INDIRECT W A TER HEA TER PIPING as shown in Figure 15B. 1. Refer to Alliance™ manual for additional information.
41 A. GENERAL VENTING GUIDELINES 1. V ent system installation must be in accordance with these instructions and applicable provisions of local building codes. Contact local building or fi re of fi cials about restrictions and installation inspection in your area.
42 Figure 17: Proper and Improper Locations of Draft Regulator Figure 16: Recommended V ent Pipe Arrangement and Chimney Requirements.
43 Figure 18: Optional Air Intake Piping Installation - Only A vailable with Beckett Burner 2. After determining location, cut a hole in the wall to accept 4 inch air intake pipe. See Figure 18. 3. Remove the metal knockout in right side of burner cover .
44 A . GENERAL 1. Install wiring and electrically ground boiler in accordance with requirements of the authority having jurisdiction, or in absence of such requirements the National Electrical Code, ANSI/ NFP A 70, and/or the CSA C22.1 Electric Code. 2.
45 Figure 19: Wiring Diagram, Steam, Hydrolevel CG450 Probe L WCO for Beckett Burners BOILER SEQUENCE OF OPERA TION WITH PROBE L WCO When the thermostat calls for heat, it energizes the R8239C Control Center relay which in turn energizes the cad cell primary control, bringing on the burner .
46 Figure 19A: Wiring Diagram, Steam, Hydrolevel CG450 Probe L WCO for Carlin Burners.
47 Figure 19B: Wiring Diagram, Steam, Hydrolevel CG450 Probe L WCO for Riello Burners.
48 Figure 20: Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe L WCO for Beckett Burners BOILER SEQUENCE OF OPERA TION WITH PROBE L WCO When the thermostat calls for heat, it energizes the cad cell primary control, bringing on the burner .
49 Figure 20A: Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe L WCO for Carlin Burners.
50 Figure 20B: Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe L WCO for Riello Burners.
51 Figure 21: Wiring Diagram, Steam, McDonnell & Miller 67 Float L WCO for Beckett Burners BOILER SE Q UENCE OF OPERA TION WITH FLOA T L WCO When the thermostat calls for heat, it energizes the cad cell primary control, bringing on the burner .
52 Figure 21A: Wiring Diagram, Steam, McDonnell & Miller 67 Float L WCO for Carlin Burners.
53 Figure 21B: Wiring Diagram, Steam, McDonnell & Miller 67 Float L WCO for Riello Burners.
54 Figure 22: Wiring Diagram, W ater without T ankless Heater for Beckett Burners BOILER SEQUENCE O F OPERA TION A call for heat by the thermostat energizes the L8148A control which in turn energizes the primary control to turn on the burner .
55 Figure 22A: Wiring Diagram, W ater without T ankless Heater for Carlin Burners.
56 Figure 22B: Wiring Diagram, W ater without T ankless Heater for Riello Burners.
57 Figure 23A: Wiring Diagram, W ater with Front T ankless Heater for Beckett Burners BOILER SEQUENCE O F OPERA TION A call for heat by the thermostat energizes the L8124C control which in turn energizes the primary control to turn on the burner .
58 Figure 23B: Wiring Diagram, W ater with Front T ankless Heater for Carlin Burners.
59 Figure 23C: Wiring Diagram, W ater with Front T ankless Heater for Riello Burners.
60 BOILER SEQUENCE O F OPERA TION A call for heat by the thermostat energizes the L8124C control which in turn energizes the primary control to turn on the burner .
61 Figure 23D: Wiring Diagram, W ater with Rear T ankless Heater for Carlin Burners Figure 23E: Wiring Diagram, W ater with Rear T ankless Heater for Carlin Burners.
62 Figure 23F: Wiring Diagram, W ater with Rear T ankless Heater for Riello Burners.
63 Figure 24: Single Pipe Oil Line SECTION IX: OIL PIPING A . GENERAL 1. Use fl exible oil line(s) so the burner swing door can be opened without disconnecting the oil supply piping.
64 T ABLE 3: TWO-ST AGE UNITS (3450 RPM) - TWO PIPE SYSTEMS T ABLE 4: SINGLE-ST AGE UNITS (3450 RPM) - TWO PIPE SYSTEMS Figure 25: T wo Pipe Oil Lines C . TWO PIPE OIL LINES 1. For two piped systems, where more lift is required, the two-stage fuel unit is recommended.
65 SECTION X: SYSTEM ST AR T -UP e. Open purge valve. f. Open shut-off valve in cold water supply piping located between the air scoop and expansion tank. g. Allow water to over fl ow from bucket until discharge from hose is bubble free for 30 seconds.
66 Burners), hold for one (1) second and release to reset primary control. 3 . O n STEAM BOILERS: a. W ith an L404A1354 - set cut-out pressure (MAIN scale) on the pressure limit for (2) PSI and differential pressure (DIFF . scale) below (2) PSI. These pressures may be varied to suit individual requirements of the system.
67 b. Locate oil pressure adjusting screw and turn screw to obtain proper pump pressure, refer to T able 6 at rear of manual. c. T o check the cutoff pressure, deadhead a reliable pressure gauge onto the copper connector tube attached to the nozzle port.
68 Figure 27A: "L1" and "V1" Head Electrode Positioning and Gun Setting (Beckett AFG) Figure 27B: "L1" and "V1" Head Electrode Positioning and Gun Setting (Beck.
69 Carlin Elite EZ Burners a. Carlin EZ-1HP and EZ-2HP burners use a head positioning bar to fi x the head setting based on nozzle size. T o adjust this setting, bar must be changed to the next larger or smaller bar available. Refer to Section II, Paragraph D for details.
70 s e h s a l Fs m h o n i e c n a t s i s e R l l e C d a C 10 0 4 n a h t s s e L 20 0 8 n a h t s s e l d n a 0 0 4 n a h t e r o M 30 0 6 1 n a h t s s e l d n a 0 0 8 n a h t e r o M 40 0 0 5 n a h t s s e l d n a 0 0 6 1 n a h t e r o M Figure 29: Cad Cell Location v.
71 • Perform cad cell resistance check as outlined in control feature. If resistance is below 1600 OHMS and burner runs beyond safety cut-out time, cad cell is good. • If safety switch shuts down burner and resistance is above 1600 OHMS, open line switch to boiler .
72 AQUASTAT SWITCHING ACTION WITHIN L8148A CONTROLS The switching action in the L8148A control has one set- ting, the high limit. The switching relay is controlled by the low voltage room thermostat.
73 W arning : This product contains refractory ceramic fi bers (RCF). RCF has been classi fi ed as a possible human carcinogen. After this product is fi red, RCF may , when exposed to extremely high temperature (>1800F), change into a known human carcinogen.
74 SECTION XI: MAINTENANCE AND SER VICE INSTRUCTIONS A. MAINTENANCE OF LOW WATER CUT- OFF DEVICES G N I N R A W f f o - t u c r e t a w w o l e p y t t a o l f d n a e b o r P d n a n o i t c e p s n i l a u n n a e r i u q e r s e c i v e d . e c n a n e t n i a m 1 .
75 Operate the boiler with steam in the entire system for a few days allowing the condensate to return to the boiler . If the condensate can temporarily be wasted, operate boiler only for the length of time it takes for condensate to run clear .
76 testing with hydrion paper which is used in the same manner as litmus paper , except it gives speci fi c readings. A color chart on the side of the small hydrion dispenser gives the reading in pH. Hydrion paper is inexpensive and obtainable from any chemical supply house or through your local druggist.
77 1. Spray inside surfaces with light lubricating or crankcase oil using gun with extended stem so as to reach all corners. 2. With steam boilers, at end of season add suf fi cient water to fi ll boiler to top of water column and leave it that way until fall when water should be drained again to proper level.
78 SECTION XII: BOILER CLEANING A. CLEAN THE FLUEWAYS (See Figure 30). 1. Prior to cleaning boiler, lay a protective cloth or plastic over combustion chamber blanket to collect debris falling from fl ueways.
79 Figure 30: Cleaning of Boiler Flueways G N I N R A W y t r e p o r p s u o i r e S . n o i t i d n o c d o o g n i y e n m i h c d e v o r p p a n a o t d e t c e n n o c e b t s u m r e l i o b e h T f o r o i r e t n i e h T .
80 A. COMBUSTION 1 . NOZZLES — Although the nozzle is a relatively inexpensive device, its function is critical to the successful operation of the oil burner . The selection of the nozzle supplied with the V8 boiler is the result of extensive testing to obtain the best fl ame shape and ef fi cient combustion.
81 SECTION XIV : REP AIR P AR TS All V8 Series Boiler Repair Parts may be obtained through your local Burnham Wholesale distributor . Should you require as- sistance in locating a Burnham Distributor .
82 Bare Boiler Assembly.
83 m e t I . o N n o i t p i r c s e D. o N t r a P2 8 V3 8 V4 8 V5 8 V6 8 V7 8 V8 8 V9 8 V Y L B M E S S A R E L I O B E R A B . 1 A 1 r e t a W d e n i h c a M , ) . r t H - n o N ( n o i t c e S t n o r F - - - ) R O ( - - - m a e t S d e n i h c a M , ) .
84 Bare Boiler Assembly (Continued).
85 m e t I . o N n o i t p i r c s e D. o N t r a P2 8 V3 8 V4 8 V5 8 V6 8 V7 8 V8 8 V9 8 V Y L B M E S S A R E L I O B E R A B . 1 ) d e u n i t n o C ( P 1 " 8 / 3 - 3 x " 4 / 3 - 8 1 x &q.
86 Jacket Assembly.
87 m e t I . o N n o i t p i r c s e D. o N t r a P2 8 V3 8 V4 8 V5 8 V6 8 V7 8 V8 8 V9 8 V . 2Y L B M E S S A T E K C A J ) s ( l e n a P t e k c a J h t i w d e d u l c n i n o i t a l u s n I - A 2t e k c a r B t r o p p u S r a e R t e k c a J1 0 8 2 4 0 7 11111111 B 2y l b m e s s A l e n a P r a e R t e k c a J5 0 0 8 2 4 0 6 11111111 C 2.
88 V83 Thru V89 Steam Boilers - T rim and Controls.
89 m e t I . o N n o i t p i r c s e D. o N t r a P3 8 V4 8 V5 8 V6 8 V7 8 V8 8 V9 8 V S L O R T N O C D N A M I R T - S R E L I O B M A E T S 9 8 V u r h T 3 8 V .
90 V82 Thru V89 W ater Boilers - T rim and Controls.
91 M E T I . O N N O I T P I R C S E D. o N t r a P2 8 V3 8 V4 8 V5 8 V6 8 V7 8 V8 8 V9 8 V S L O R T N O C D N A M I R T - S R E L I O B R E T A W 9 8 V u r h T 2 8 V . 4 A 4 6" r o t a l u g e R t f a r D8 8 2 6 1 1 8 11111 - - - -- - - -- - - - 7" r o t a l u g e R t f a r D1 1 89 8 2 6- - - -- - - -- - - -- - - -- - - - 111 B 4 , .
92 Beckett AFG Burner.
93 BECKETT OIL BURNER P ART NOS. FOR V8 SERIES BOILERS NOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner .
94 l e d o M r e l i o B6 8 V7 8 V8 8 V9 8 V n o i t a n i b m o C e b u T r i AN Q A D M 0 7 G F AN Q A D M 0 7 G F AN Q A D M 0 7 G F AN Q A D M 0 7 G F A .
95 CARLIN OIL BURNER P ART NUMBERS FOR V8 SERIES BOILERS NOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner . Refer to Installation and Operation Instructions For Carlin Model 102 CRD Oil Burner (Form No.
96 T able 6: BURNER SPECIFICA TIONS r e l i o B l e d o M g n i r i F e t a R H P G G F A t t e k c e B n i l r a Co l l e i R s g n i t t e S 2 e l z z o N 3 p m u P e r u s s e r P r e n r u B l e d.
97 XV . LOW W A TER CUT OFF (L WCO) G N I N R A W . ) O C W L ( f f O t u C r e t a W w o L t e k r a m r e t f a n a l l a t s n i o t s e r i w y r o t c a f t u c o t T P M E T T A T O N O D . f f O t u C r e t a W w o L r o f d e i f i t n e d i y l l a c i f i c e p s s n o i t c e n n o c e s u y l n O .
98 SER VICE RECORD DA TE SERVICE PERFORMED.
99 w a ter b oiler for it s intended p u rpo s e s a nd it s m a inten a nce a ccord a nce with U. S . Boiler Co., Inc. recommend a tion s a nd hydronic s ind us try s t a nd a rd s .
By thi s W a rr a nty S t a tement the U. S . Boiler Co., Inc. of L a nc as ter, Penn s ylv a ni a i ssu e s limited w a rr a ntie s sub ject to the term s a nd condition s s t a ted b elow.
Ein wichtiger Punkt beim Kauf des Geräts Burnham V8 Series (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Burnham V8 Series noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Burnham V8 Series - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Burnham V8 Series reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Burnham V8 Series erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Burnham V8 Series besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Burnham V8 Series verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Burnham V8 Series. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Burnham V8 Series gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
