Benutzeranleitung / Produktwartung 581B036--072 des Produzenten Bryant
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1 Installation Instructions 581B036 - - 072 581C024- - 060 SINGLE- - P ACKAGE ROOFT OP HEA TING/COOL ING ST ANDARD AND LOW NOx UNITS T ABLE OF CONTENTS Page SAFETY CONSIDERA TIONS 1 ........................ INST ALLA TION 1 ...........................
2 C06108 Fig. 1 --- Ho rizon ta l Co nv ersio n P a nels Ste p 1 — Pr ovide Unit Suppor t Roof Curb Assem ble an d in stall accessory ro o f curb in acco rd ance with ins truc tions s hippe d with cur b. (Se e Fig. 2. ) Ins ta ll ins ula ti on, ca nt s tr ips, roof ing fe lt , a nd counte r fla shi ng as s hown.
3 ROOF CURB ACCESSOR Y A UNIT SIZE CRRFCURB001A01 1 -2 [356] CRRFCURB002A01 2 -0 [610] NO TES: 1. Roof cu rb accessor y is shipp ed disassembled. 2. Insula ted panels. 3. Dimensions in [ ] are in millimeters. 4. Ro of curb: g alvanized steel.
4 MAXIMUM ALLO W ABLE DIFFERENCE (in.) A-B B-C A -C 0.5 1.0 1.0 C061 10 Fig. 3 --- Un it Lev eling T o lera nces Be sur e tha t unit i s ins ta lle d suc h tha t snow wil l not bloc k the com bu stio n in tak e or flu e o utlet.
5 NOTE S : 1. Pla ce un it on cur b as close a s possible to the du ct en d. 2 . D i m e n s i o ni n( )i si nm i l l i m e t e r s . 3. Hoo k rig gi ng shack les thro ugh holes i n base rai l as show n in detai l “ A.” Holes i n base rai ls are cent ered around the unit c enter of gravi ty .
6 CONTROL BOX COMPRESSOR ACCESS P ANEL C06363 Fig. 8 --- 581B 036 - - 072 Base Unit D ime nsi ons 581B,C.
7 COMPRESSOR ACCESS P ANEL C06364 Fig. 9 --- 581C 024 - - 060 Base Uni t Dim ens ions 581B,C.
8 C061 14 Fig. 10 --- Flue Hood De tai ls LEGEND * Field supplied. NO T E: Foll ow all loca l codes. SP ACING OF SUPP ORTS NFGC — National Fuel Gas C ode STEE L PIPE NOMINAL DIAMETER (in.) SP ACING O F SUPPO RTS X DIMENSION (ft) 1 / 2 3 / 4 or 1 1 1 / 4 or larg er 6 8 10 C061 15 Fig.
9 T able 1—Phys ical D ata 581B BASE U NIT 581B 036 048 060 072 NOMI NAL C A P AC I TY (t ons ) 3 4 5 6 OPERA TING WEIGHT (lb) Unit 530 540 560 635 Perf ect H um idity Ada ptive D eh u mid ifica.
10 Table 1 — Phys ic al Dat a 581B (c ont) UNI T SIZE 581B 036 048 060 072 FUR NACE SEC TIO N Ro llout Sw it ch Cutout T emp (F )† 195 195 195 195 Burner Orifice Diameter (i n . ...drill si ze)* * Natu ral Ga s —Std 071/072 .113...33 .113...33 .
11 T able 2—Phys ical D ata 581C BASE U NIT 581C 024 036 048 072 NOMI NAL C A P AC I TY (t ons ) 2 3 4 5 OPERA TING WEIGHT (lb) Unit 530 540 560 635 Perf ect H um idity Ada ptive D eh u mid ific.
12 Table 2 — Phys ic al Dat a 581C (c ont) UNI T SIZE 581C 024 036 048 060 FUR NACE SEC TIO N Ro llout Sw it ch Cutout T emp (F )† 195 195 195 195 Burner Orifice Diameter (i n . ...drill si ze)* * Natu ral Ga s —Std 071/072 .113...33 .113...33 .
13 208/230-1-60 (SIZES 581B036-060, 581C024-060) 11 2 3 23 21 C YEL BLK EQUIP GND FIELD POWER SUPPL Y FIELD POWER SUPPL Y DISCONNECT PER NEC 208/230-3-60 480-3-60 (SIZES 581B036,048 581C036,048) DISCO.
14 T able 3—Electrical Data 581C 581C024 - - - 060 VOL T AGE RANGE COMPRESS OR OFM COMBUSTION FAN MOT OR IFM CONV OUTLET POWER SUPPL Y * MINIMUM UNIT DISCONNECT SIZE UNIT SIZE NOMINAL V --- P H --- .
15 T able 4—Electrical Data 581B 581B036 - - - 072 VOL T AGE RANGE COMPRESS OR (each) OFM (each) COMBUSTION FAN MOT OR IFM FLA CONV OUTLET POWER SUPPL Y * MINIMUM UNI DISCONNECT SIZE UNIT SIZE NOMIN.
16 Ste p 8 — Adjust Fa ct ory- - Insta lled Options Perfect H um idi ty Adapti ve Deh um idifica tion Syst em Perfect Hu mid ity sy stem op eration can be con trolled by field ins tal lat ion of a Bryant- - appr oved humidi sta t. ( See Fi g. 15.
17 CB — Cir cuit Breaker CR — Co oling Relay DHR — Dehumidify Relay DSV — Discharge Solenoid V alve HR — He ater Relay LPS — Low Pressure Switch LSV — Liquid Sol enoid V alve LT L O — Low T empera ture Lo ckout Fiel d Spli ce T er minal (Unmarke d) Splice F actor y Wiring Field Control Wiring Field P ower Wiring LEGEND C06128 Fig.
18 C06131 Fig. 21 --- Out door- - Ai r Dampe r Wi th Ho od A tta ched C06132 Fig. 22 --- Out door- - Air D ampe r Posi tion Se tt ing ECONOMI$ER IV CONTROLLER OUTSIDE AIR TEMPERA TURE SENSOR LOW AMBIENT SENSOR A CTUA TOR WIRING HARNESS C06021 Fig. 23 --- EconoM i$er I V Compone nt Locat ions Opti onal Economi $er IV See F ig.
19 H o o d B o x HOOD BOX BRACKET C06024 Fig. 25 --- Hood Box Re moval SIDE P ANEL INDOOR COIL ACCESS P ANEL INDOOR COIL ACCESS P ANEL CAULK HERE TOP SIDE P ANEL C06025 Fig. 26 --- Ind oo r C oil A ccess Pa nel R elo catio n B TOP P ANEL INDOOR COIL ACCESS P ANEL 19 1/16” SCREW HOOD DIVIDER LEFT HOOD SIDE 33 3/8” C06026 Fig.
20 Econom i$e r IV Contr ol Mo des De te rmi ne the Ec onoMi$e r I V contr ol mode befor e set up of the cont rol. Some modes of opera tion ma y requi re dif fer ent se nsor s. ( See T abl e 6.) The EconoM i$e r IV is s upplie d fr om the fa ct ory w it h a suppl y - - ai r te mper atur e s ens or a nd a n out door- - a ir te mper at ure s ens or .
21 FOR OCCUP ANCY CONTROL REPL ACE JUMPER WITH FIELD-SUPPLIED TIME CLOCK LEGEND DCV — Demand Controlled V entilation IAQ — Indoor A ir Qualit y LA — Low Ambient Lockout Device OA T — Outdoor-A ir T emperatu re PO T — P otentiom eter RA T — Retur n-Air T emperature P otentiomet er Defaults Se ttings: P ower Exhaust Middle Minimum P os.
22 SUPPL Y AIR TEMPERATURE SENSOR MOUNTING LOCATION SUPPLY AIR TEMPERATURE SENSOR C06033 Fig. 34 --- Supply Air Se nsor Locat ion C06034 Fig. 35 --- EconoM i$er I V Contr olle r Potent iome te r and L.
23 T o co ntro l th e min imu m d amp er po sitio n rem otely, rem o ve th e fa ct ory- inst all ed j umpe r on t he P a nd P1 t er mina ls on the EconoM i$er I V cont roll er . Wi re t he fi el d-s uppli ed potent iome te r to the P a nd P1 te rmina ls on t he EconoM i$e r I V contr olle r .
24 CONTROL CURVE A B C D CONTROL POINT APPROX. deg. F (deg. C) AT 50% RH 73 (23) 70 (21) 67 (19) 63 (17) 1 2 1 4 1 6 1 8 2 0 2 2 2 4 26 28 30 32 3 4 3 6 3 8 40 42 4 4 46 9 0 1 0 0 80 70 6 0 50 4 0 30 .
25 0 1000 2000 3000 4000 5000 6000 2345678 800 ppm 900 ppm 1000 ppm 1100 ppm RANGE CONFIGURA TION (ppm) DAMPER VOL T AGE FOR MAX VENTILA TION RA TE CO SENSOR MAX RANGE SETTING 2 C06039 Fig.
26 T a ble 7—CO 2 Sens or Standar d Sett ings SET T ING EQUI PMENT OUTPUT VE NTILATION RA TE (cfm/Person ) ANAL OG OUTPU T CO 2 CON TROL RANGE (ppm) OPTIONAL RELA Y SETPOIN T (ppm) RELA Y HYSTERESI .
27 T able 8—581B and 581C Fan Rpm at Motor Pull ey Se tti ng Wi th Standar d Motor * U N I T MOTOR PU LLEY T UR NS OPEN UNI T 0 1 / 2 1 1 1 / 2 2 2 1 / 2 3 3 1 / 2 4 4 1 / 2 5 5 1 / 2 6 024 936 906 .
28 T able 13—581B Out door Sound Power (T otal Unit ) U N I T ARI R A T I N G OCTAVE BANDS UNI T RA TIN G (dec ibels ) 63 125 250 500 1000 2000 4000 8000 036, 048 76 55.9 66.0 64.0 66.2 68.4 64.5 61.7 57.3 060, 072 80 59.1 68.9 68.7 71.9 74.0 68.9 65.
29 T able 16—Fan Per for manc e 581B 036, 581C 036 — V er tic al Dis char ge Unit s; St andard Motor (Belt D rive)* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 900 567 0.
30 T able 18—Fan Per for manc e 581B 048, 581C 048 — V er tic al Dis char ge Unit s; St andard Motor (Belt D rive)* A IRFL OW E XT ERNA L ST AT I C PRESSURE ( in. wg) A I R F L O W C F M 0.2 0.4 0.6 0.8 1.0 CFM Rpm Bhp Watts Rpm Bhp W atts Rpm Bhp W atts Rpm Bhp W atts Rpm Bhp Wa tts 1200 666 0.
31 T able 19—Fan Per for manc e 581B 048, 581C 048 — V er tic al Disc harge Uni ts; Hi gh-Stat ic Mot or (Be lt Dri ve) * AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1200 666 0.
32 T able 21—Fan Per for manc e 581B 060, 581C 060 Thre e- Phase — V er tic al Dis char ge Unit s; Standar d Motor ( Belt Dr ive )* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1500 848 0.
33 T able 23—Fan Per form ance 581C 072 — V er tic al Disc harge Uni ts; St andard Motor (Be lt Dr ive )* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1800 967 0.
34 T able 24—Fan Per form ance 581C 072 — V er tic al Disc harge Uni ts; Hi gh-Stat ic Motor ( Belt D ri ve)* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1800 967 0.
35 T able 26—Fan Per for manc e 581B 036, 581C 036 — Hor izont al Disc harge Uni ts; St andard Motor (Belt D rive)* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 900 553 0.
36 T able 28—Fan Per for manc e 581B 048, 581C 048 — Hor izont al Disc harge Uni ts; St andard Motor (Belt D rive)* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1200 643 0.
37 T able 30—Fan Per for manc e 581B 060, 581C 060 Single -Phase — Hor iz ontal Di schar ge Unit s; Standar d Motor ( Belt Dr ive )* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1500 800 0.
38 T able 31—Fan Per for manc e 581B 060, 581C 060 Thre e- Phase — Hor izont al Disc harge Uni ts; Standar d Motor ( Belt Dr ive )* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1500 800 0.
39 T able 33—Fan Per for manc e 581B 072 — Hori zont al Dis char ge Unit s; St andard Motor ( Bel t Dri ve) * AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1800 913 0.
40 T able 34—Fan Per for manc e 581B 072 — Hori zontal Di sc har ge Unit s; Hi gh-St atic M otor (Be lt Dr ive )* AIRFL OW EXT ERNAL STA TIC PRE SSU RE (in. wg) A I R F L O W C F M 0.2 0. 4 0.6 0. 8 1.0 CFM Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Wa tts Rpm Bhp Watts 1800 913 0.
41 PRE -ST AR T -UP FIRE, EXPLOSIO N, ELECTRICA L SHOCK HAZ ARD Fai lure t o foll ow t his wa rning coul d re sul t in per sonal inj ury , de ath a nd/or pr oper ty da mage : 1. Foll ow rec ogniz ed sa fe ty pr ac ti ces a nd wea r prot ec ti ve goggle s whe n che cki ng or ser vic ing a refrigeran t sy stem.
42 Compr essor Rotation On 3-pha se unit s be c er ta in t hat the c ompr es sor is rota ting in t he prope r dire ct ion. T o de te rmi ne whethe r or not compr es sor i s rot ati ng in the proper dir ect ion: 1. Connec t the s ervi ce gauges t o suc ti on and dis cha rge pressu re fittin gs.
43 Heat ing 1. Pur ge gas s upply li ne of ai r by opening union a hea d of t he gas va lve . If ga s odor is det ec te d, tight en union and wai t 5 min u tes befo re p roceed in g. 2. Tur n on ele ct ri cal supply a nd manua l gas val ve. 3. S et system switch selecto r at HE A T positio n an d fan switch at AUTO or ON po sitio n.
44 He ati ng - - Units W it h Economi $er IV Wh en th e ro om tem peratu re calls fo r heat, th e h eating co n trols are ene r giz ed a s des cr ibe d in the He at ing, Unit s Wi thout Econom iz er se ct ion.
45 T able 37—Pe rfe ct Humi dity Adapti ve Dehumi dif icat ion Syste m Se quenc e of Oper ation and Syst em Res ponse — Singl e Compre ssor U nit ( 581C 024- - 060, 581B 036 - - 072) THE RMOSTAT INPUT ECONOMIZ ER FU NCTION 581B,C UN IT OP ERA TION H Y1 Y2 OAT .
46 C06046 Fig. 49 --- Separ ating Coil Se cti ons 4. R emo ve screw s securin g co il to co mp resso r plate an d com p ressor access p an el. 5. Re move f as te ner holdi ng coi l se ct ions toget her at ret urn end of conde nse r coi l. Car ef ull y se para te t he outer c oil se ct ion 3 t o 4 in.
47 Low Charge Co olin g Us ing Cool ing Cha r ging Cha rts , Fig. 51- - 54 a nd 59- - 62, va ry re fr ige rant unti l the condit ions of the cha rts ar e met .
48 C06142 Fig. 54 --- Co olin g Ch a rgin g Ch art, Standar d 581B 072 C06143 Fig. 55 --- Cool ing Char ging Char t, 581B 036 w it h Opt ional Pe rfe ct Humi dity Adapti ve Dehumi dif icat ion Syst em C06144 Fig.
49 C06145 Fig. 57 --- Cool ing Char ging Char t, 581B 048 w it h Opt ional Pe rfe ct Humi dity Adapti ve Dehumi dif icat ion Syst em C06146 Fig. 58 --- Cool ing Char ging Char t, 581B 072 w it h Opt i.
50 581C - 2 T ON CHARGING CHART 65.0 70.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 42 52 62 72 S u c t i o nL i n eT e m p( d e gF ) Suction Line Pressure (psig ) 448.0 498.0 548.0 598.0 648.0 698.0 5.5 10.5 15.5 20.5 25.5 Suction Line T emperatu re (deg C ) Suction Line Pressure (kpa) FC 125 52 115 4 6 105 41 95 35 85 29 75 24 C06148 Fig.
51 581C - - 4 TON CHARG ING CHART 67.0 77.0 87.0 97.0 42 47 52 57 62 67 72 77 S u c t i o nL i n eT e m p( d e gF ) Sucti on L ine P ressure (p sig) 492.0 542.0 592.0 642.0 692.0 5.6 10.6 15. 6 20.6 25. 6 Sucti on L in e T em peratur e (deg C) Sucti on L ine P ressure (kp a) FC 115 4 6 105 41 95 35 85 29 75 24 C06150 Fig.
52 Ste p 1 1 — Comb us tion - - Air Bl ower Cle an pe ri odica lly t o ens ure prope r a irf low a nd heat ing efficiency . Insp ect b low er wh eel ev ery fall and p eriod ically duri ng hea ti ng sea son. For the fi rs t hea ting s ea son, i nspec t blow er whe el bimont hly to de te rmine prope r c le ani ng fr eque ncy .
53 72,000 BTUH INPUT AND 60,000 BTUH INPUT 115,000 BTUH INPUT , 150,000 BTUH INPUT , 90,000BTUH INPUT AND 120,000 BTUH INPUT L O W HEA T MEDIUM AND HIGH HEA T C06154 Fig. 65 --- Spark G ap Adjus tme nt Cle aning and Adjust ment 1. Remove burne r ra ck f rom uni t a s de sc ri bed above .
54 LEGEND OFM — Outdoor ( Conden ser) Fan Motor OLR — Ov er load Relay P— Plug PL — Plug Assembly QT — Quadrup le T erminal RS — Rollout Switch SA T — Supply Ai r T empe rature Sensor TR.
55 TROUBLES HOOTING Unit T r ou bleshooting Ref er to T abl es 39- - 43 for unit tr ouble shooti ng deta il s. Economi$er IV T r oubleshooting See T able 44 for Ec onoMi$e r IV logi c. A func tiona l vie w of the EconoMi $er I V is shown i n Fig. 60. T ypic al se tti ngs, sens or range s, and jumper pos it ions ar e als o show n.
56 Econom i$e r IV T r ouble shoot ing Completi o n This proc edure is use d to ret urn the Ec onoMi$e r IV to ope rat ion. No tr ouble shoot ing or te sti ng is done by per form ing t he fol lowi ng proc edur e. 1. D isco nn ect p ow er at TR an d T R1 .
57 T ab le 4 0— Hea tin g S erv ice An aly sis PROBLEM CAUSE REMED Y Burners Will Not I i t Mi sali gned spa rk e lect rodes. Check flame ignition and sensor electr ode pos it ioning. Adjus t as needed. B u r n e r s W i l l N o t Igni te. No gas at main bur ners.
58 T ab le 4 3—C o olin g S erv ice An aly sis PROBLEM CAUSE REMED Y Compressor a nd Condenser Fan W i l l N S Pow er f ai lu re. Cal l pow er co mpa ny. C o m p r e s s o r a n d C o n d e n s e r F a n Will Not S tart . Fuse blo wn or circu it bre ake r tri pped.
59 T able 44—Ec onoMi$er I V I nput/ Output Logic INPUTS OUT PUTS D e m a n d C o n t r o l Enth alp y* Compressor NT e r m i n a l † D eman d C ontro l V t i l t i ( D C V ) O u t d o o r R e t u.
60 ST ART -UP CHECKLIST (Remov e and S tore in J ob File ) I. PRELIM INAR Y INFOR MA TION MODEL NO. : SERI AL NO.: DA TE : TE CHNICI AN: II. PRE - ST ART - UP ( insert checkmark in b ox as each it em .
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