Benutzeranleitung / Produktwartung BW15LH des Produzenten Woods Equipment
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OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0810 (Rev . 07/ 09/ 201 0) ® BW15LH.
2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN 081 0 (9/ 24/ 200 9) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN08 10 (9/24/2009) SPECIFICATIONS BW15LH Cutting H eight ( V aries with tire s electio n) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1" - 12" Cutting W idth . . . . . . . . . . .
Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - VHS01052 Safety V ideo DVD Format - DVD010 52 Safety V ideo Pleas.
Safety 7 BW180LH _SR (10/15/200 9) INST ALLA TION Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING Saf ety in struc tions are imp ort ant ! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion.
8 Safety BW180LH _SR (10/15/2009 ) (Safety R ules conti nued from previous page) Before st arting power unit, check all equipment driveline guards for damage.
Safety 9 BW180LH _SR (10/15/200 9) Always comp ly with all state and local light ing and marking requirement s. Never allow riders on power unit or att achment. Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed.
10 Safety BW180LH _SR (10/15/2009 ) (Safety R ules conti nued from previous page) Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance. Make cert a in all movem ent of equipm ent c om- ponents has stop ped befo re appr oachin g for ser - vice.
Safe ty 11 MAN08 10 (9/24/2009) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals .
12 Safety MAN0810 (9/24/2009 ) 6 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER. T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle Up! Keep seat belt securely fastened.
Safety 13 MAN08 10 (9/24/2009) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 1 1 - PN 10049 91 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock .
14 Operation MAN0810 (9/24/2009 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor .
Operation 15 MAN08 10 (9/24/2009) Interf ere nce Chec k 1. Be sur e that trac tor 3-p oint l ift links do not in terf ere with hydr auli c hos es, cu tter dri veline, o r cut ter frame. 2. Check for st raigh t-ahe ad operati on and at full turning a ngles.
16 Operation MAN0810 (9/24/2009 ) CUTTER OPERATION When begi nning op eration of the cutter , make sur e that all per sons are in a safe l ocation. Power for ope rating the cut ter is suppl ied by the trac tor PT O. Ope rate PTO at 540. Know how to stop the tract or and cutter quickl y in an emergenc y .
Operation 17 MAN08 10 (9/24/2009) TRANSPORTING Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed. Keep foldable ROPS sy stem in “lock ed up” position at all times.
18 Operation MAN0810 (9/24/2009 ) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on lev el, sol id groun d. 2. Disconn ect drivel ine an d secur e up off the g round.
Owner Service 19 MAN081 0 (9/24/20 09) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical ski lls. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
20 Owner Service MAN08 10 (9/24/2009) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions.
Owner Service 21 MAN081 0 (9/24/20 09) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line.
22 Owner Service MAN08 10 (9/24/2009) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbala nced bla des wi ll cause ex cessive vib ration , which c an damag e gearbox bearings.
Owner Service 23 MAN081 0 (9/24/20 09) SHIE LDI NG REPAIR Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property .
24 T roubleshooting MAN08 10 (9/24/2009) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed.
Dealer Service 25 MAN081 0 (9/24/20 09) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
26 Dealer Service MAN08 10 (9/24/2009) V ERTICAL SH AF T SEAL REPAIR (S PINDLE BOX) Refer to Figure 1 1. 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove v ent plu g (3) an d siphon gear lub e from housing throug h this op ening.
Dealer Service 27 MAN081 0 (9/24/20 09) Figure 1 1 . S pindle Gea rbox Ass embly 1. Gearbox hous ing 2. Cap sc rew 14 mm x 1 .25 3. V ent plug 4. T op co ver 5. Shim kit 6. Crown ge ar 7. Beari ng cu p & co ne 8. Cotter p in B6 x 60 mm 9. Sn ap ri ng 10.
28 Dealer Service MAN08 10 (9/24/2009) ASSEMBLE GEARBOX Refer to Figure 1 1. 1. Clean hou sing, paying spec ific at tention to ar eas wher e gaske ts wi ll be in stall ed. 2. W ash housing a nd all comp onents thoro ughly . Select a c lean area for gearbox assembl y .
Dealer Service 29 MAN081 0 (9/24/20 09) SPLITTER GEARBOX REP AIR (Figure 12) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four c ap screw and loc k washers that secu re gear box to cu tter , and re move gearbox.
30 Dealer Service MAN08 10 (9/24/2009) Check Gea rbox 1. Place top co ver (21) on housi ng and secur e into position usin g six cap screws (20). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water .
Dealer Service 31 MAN081 0 (9/24/20 09) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Fig ure 14) or a sm all hydr auli c jack to remove the cr ossbar .
32 Dealer Service MAN08 10 (9/24/2009) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft.
Dealer Service 33 MAN081 0 (9/24/20 09) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 20 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 20 U-Joint Assembly 1.
34 Assembly MAN08 10 (9/24/2009) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It should be deli vere d to the owner complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions .
Assem bly 35 MAN081 0 (9/24/20 09) Inst all Height Adjustment Cylinder Refer to Figur e 23. 1. Attach bas e end of cylinde r (21 ) to the sp ring a rm (19) usin g clevi s pin ( 32) and tw o cotte r pins (80 ). 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (22) o ver cylinde r rod c levis.
36 Assembly MAN08 10 (9/24/2009) Inst all Wheel a nd Hub 1. Insert whe el hub in to outside of wheel yo ke arm (17) an d align ho les. 2. Secu re into p ositi on usin g cap screw (64) an d flanged l ock nut ( 68). 3. Att ach wh eel to hub us ing five lug nu ts.
Assem bly 37 MAN081 0 (9/24/20 09) Inst all CV Drive 1. Align h ole i n dri ve yok e with groo ve on gearbox input sh aft and slide rear half of dr ive (5) onto shaft. 2. Secure with bo lt and nut sup plied wit h drive . Figure 26 . CV Dri ve Installa tion Inst all Wing Use a suitable lif ting devic e of sufficient cap ac- ity .
38 Assembly MAN08 10 (9/24/2009) 2. Slide spac er (38) and lock- up bar ( 13) over cl evis pin (33 ) on bac k side of cy linder lug & s ecure with 1"x1-7 /8" washe rs (53) a nd cot ter pins ( 80).
Assem bly 39 MAN081 0 (9/24/20 09) Inst all W ing Wheel Y oke Adjustment Link Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar .
40 Assembly MAN08 10 (9/24/2009) Inst all Chain or Belt Shielding Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property .
Assem bly 41 MAN081 0 (9/24/20 09) Figure 34 . Chain S hield ing Installa tion - Right Wi ng Show n 6. Front ri ght wing c hain pla te, inner - o r- 6. Front left wing chai n pla te, inner 7. Front ri ght wing c hain pla te, middle - or- 7. Front left wing chai n pla te, mid dle 8.
42 Assembly MAN08 10 (9/24/2009) Figure 35 . Belt S hield ing Ins tallation - Center Sectio n Figure 36 . Belt S hield ing Installat ion - Right W ing 1. Front Ce nter B elt Shie ld Pl ate 2. Front Ri ght Be lt Shiel d Plate 3. Front Le ft Belt Sh ield Pla te 7.
Dealer Check List s 43 MAN0810 (9/24/2009) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPONSI BILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect.
44 Notes MAN08 10 (9/24/2009) NOTES.
Part s 45 MAN081 0 (9/24/20 09) P ARTS INDEX BA TWING ® Rot ary Cu tter BW15LH MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 46 -47 (REAR SECTIO N) .... ............. ............. ............ ...
46 Part s MAN08 10 (9/24/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) 90 - COMPLE TE DECAL SET 91 - SAFETY DECAL SET (Rev . 3/3/20 10).
Part s 47 MAN081 0 (9/24/20 09) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F P ART QTY DESCRIPTION 1 1916 0KT 1 Blade k it, CCW 2 10322 98 1 Gearbo x (see p age 54) 3 10321 85 1 Drive line comple te, 1340, 1.
48 Part s MAN08 10 (9/24/2009) MAIN FRAME ASSEMBL Y (REAR SECTION).
Part s 49 MAN081 0 (9/24/20 09) MAIN FRAME ASSEMBL Y (REAR SECTION) REF P ART QTY DESCRIPTION 6 1003491 1 Attitu de rod 1 1 1003495 2 Hinge pin 17 1032200 1 Center wheel y oke 18 5705 0 1 Access h ole.
50 Part s MAN08 10 (9/24/2009) WING ASSEMBLY (Rev . 3/3/20 10).
Part s 51 MAN081 0 (9/24/20 09) WING ASSEMBL Y REF P ART QTY DESCRIPTION REF P ART QTY DESCRIP TION 1 19160KT 1 Blade kit, C CW (Right wing) - or - 1 19161KT 1 Blade kit, CW (Le ft wing) 2 1032297 1 Gearbox (Ri ght wing, s ee page 5 4) - or - 2 10 322 98 1 Gearb ox ( Leftt wing , se e page 54) 3 1032186 1 Driveline c omplete 124 0, 49.
52 Part s MAN08 10 (9/24/2009) SPLI TTER GEARBOX ASSEMBLY.
Part s 53 MAN081 0 (9/24/20 09) SPLITTER GEARBOX ASSEMBLY REF PART QTY DESCRIPTION A 1003687 1 Complete splitte r gearbox 1 100 5308 2 Shaft 1-3/4, 20 splin e, wing 2 100 5304 2 Oil sea l 3 -------- 2.
54 Part s MAN08 10 (9/24/2009) WING & CENTER GEARBOX ASSEMB LY.
Part s 55 MAN081 0 (9/24/20 09) WING & CENTER GEARBOX ASSEMBLY REF P ART QTY DESCRIPTION A 1032298 1 Complet e gearbox (Center & Lef t wing) - or - A 1032297 1 Complete gearb ox (Right w ing) 1 NS 1 Gearbox hous ing 2 571 50 * M8 x 1.2 5 x 14 mm HHCS 3 57076 1 1/2 V ent plug 4 57139 1 Cove r 5 57328 1 Shim kit 60.
56 Part s MAN08 10 (9/24/2009) CENTER DECK DRIVE ASSEMBLY REF P ART QTY DESCRIPTION A 1032185 1 Complete Cen ter Drive Assembl y 1 1029929 1 Y oke, 1-3/8, 6 S pline 2 154 2 Cross & Beari ng Kit 3 .
Part s 57 MAN081 0 (9/24/20 09) CV DRIVE ASSEMBL Y R E F P ART QTY DESCRIPTION A 103218 9 1 Comp lete CV d rive 1 1985 1 1 Slide lo ck rep air kit 2 103228 9 1 Y oke QD CV 1-3/8 - 6 3 103229 0 2 CV U-Joi nt repa ir kit Cat 4 35E 4 103229 1 1 CV Body with fittin g 5 103229 2 1 Y oke and shaf t CV 1.
58 Part s MAN08 10 (9/24/2009) WING DRIVE AS SEMBLY (W ALTERSCHEID) REF P ART QTY DESCRIPTION A 1032186 Comp lete Wing Drive Asse mbly 1 40571 1 Y oke, 1-3/8, 6 S pline 2 40589 1 Slide Colla r Kit 3 1.
Part s 59 MAN081 0 (9/24/20 09) WING DRIVE ASSEMBL Y (BODIOLI AND P A VESI) REF P ART QTY DESCRIPTION 1 NSS -- Clutc h Assembly (Orde r 1032186) 2 10 329 52 2 U-Jo int R epair Kit 5 0 Se ries C ap Zer.
60 Part s MAN08 10 (9/24/2009) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy h ub assembl y (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy whe el hub with cups (.
Part s 61 MAN081 0 (9/24/20 09) RUBBER SHIELDING - CENTER SEC TION (STANDARD) (FRONT & REAR) R E F P ART QTY DESCRIPTION 1 1032271 1 Front Cent er Belt Shield Pl ate 2 1032272 1 Front Right Be lt Shield Pl ate 3 1032273 1 Front Lef t Belt Shiel d Plate 7 1032281 2 Bent Lin k .
62 Part s MAN08 10 (9/24/2009) RUBBER SHIELDING - WING (ST ANDARD) (FRONT & REAR) R E F P ART QTY DESCRIPTION 4 103227 4 1 Front Right Wind Belt Shiel d Plate, Inner - or- 4 103 2275 1 Fr ont Left.
Part s 63 MAN081 0 (9/24/20 09) CHAIN SHIELDING - CENTER SECTION (OPTIONAL) (FRONT & REAR) R E F P ART QTY D ESCRIPTION 1 1032241 1 Front Cente r Chain Plate 2 1032242 1 Front Right Cha in Plate 3.
64 Part s MAN08 10 (9/24/2009) CHAIN SHIELDING - WING (OPTIONAL) (FRONT & REAR) REF P ART QTY DESCRIPTION 6 1032244 1 Front R ight Wing Chai n Plate, In ner - Or- 6 1032245 1 Front Le ft Wing Chai.
Part s 65 MAN081 0 (9/24/20 09) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3 x 8 REF PART PART QTY DESCRIPTION 2 19810 19810 4 Seal rep air kit (include s 2A thru 2G ) - or - - or - 2 19810H D 19810HD 4 S.
66 Part s MAN08 10 (9/24/2009) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) REF P ART QTY DESCRIPTION 1 24098 1 S troke control set for 1-1/4" c ylinder rod (cont ains ite ms.
Part s 67 MAN081 0 (9/24/20 09) WINCH KIT (OPTIONAL) REF PART QTY DESCRIPTION A 1019456 - Winch kit, co mplete 1 52478 4 Idler bracket 2 6696 2 Chain idler casting 3 4 09 2 Cl evis pin , 1/2 x 2 4 224.
68 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F asteners mus t alwa ys be repla ced with t he sam e grade as sp ecifi ed in t he manual par ts list.
Appendix 69 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
70 Index MAN0810 (9/24/2009) INDEX A ADJUSTMENTS Cutting Hei ght 15 ASSEMBLY Dealer Set- Up Instr uctions 34 Fill Gearbo xes 34 D DEALER CHECK LI ST Check List s Deliv ery (Dealer’ s Respons ibility.
F-3079 (Rev . 3/31/2010) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 fa x www .W oodsEquip ment.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 6/ 23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders.
Ein wichtiger Punkt beim Kauf des Geräts Woods Equipment BW15LH (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Woods Equipment BW15LH noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Woods Equipment BW15LH - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Woods Equipment BW15LH reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Woods Equipment BW15LH erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Woods Equipment BW15LH besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Woods Equipment BW15LH verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Woods Equipment BW15LH. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Woods Equipment BW15LH gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
