Benutzeranleitung / Produktwartung CGS-4E des Produzenten Weil-McLain
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P ar t No . 550-110-282/1108 This manual must only be used by a qualified heating installer/ser vice technician. Before installing , read all instructions, including this manual, the burner manual and any related supplements. P erform steps in the order given.
Part number 550-110-282/1108 2 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual How it works . . . ① Control module The control module r esponds to signals from the room thermostat, air pressur e switch and boiler limit circuit to oper ate the boiler circulator , pilot burner , gas val ve and inducer .
Part number 550-110-282/1108 3 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual GOLD CGs-4E Gas-Fir ed Induced-Draft W ater Boiler.
Part number 550-110-282/1108 4 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Contents Hazar d definitions The following defined terms ar e used throughout this manual to bring attention to the pr esence of hazards of various risk le v els or to important information concerning the life of the product.
Part number 550-110-282/1108 5 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Please r ead befor e pr oceeding Installer Read all instr uctions bef ore installing. F ol- low all instructions in pr oper orde r t o pr event personal injury or death.
Part number 550-110-282/1108 6 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Prepare boiler location — codes & checklist 1a Installations must follow these codes: • Local, state, provincial, andnationalcodes, la ws, regulations and or dinances.
Part number 550-110-282/1108 7 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — clearances 1b Figure 2 Required MINIMUM clearances Figure 1 Recommended SER VICE clearances (see W ARNING below) Recommended SERVICE clearances (Fig.
Part number 550-110-282/1108 8 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — vent system 1c Failur e to follow all inst ructions can result in flue gas spillage and carbon mono xide emissions, causing se v ere personal injury or death.
Part number 550-110-282/1108 9 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — contamination 1d T able 1 Corrosive or destructive contaminants and likely locations All CGs- 4E boile rs must be direc t v ent ed (usin g d ucte d o utsid e air).
Part number 550-110-282/1108 10 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — air openings 1e Special considerations Tight construction A NS I Z 2 23 . 1 d ef i ne s un us ua l ly t ig h t con s tr u c ti o n where: 1.
Part number 550-110-282/1108 11 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Figure 3 Sizing air openings for CGs-4E installations ✷.
Part number 550-110-282/1108 12 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Place boiler/crate near position 1. Lea ve boiler in crate and on pallet until installation site is read y . 2. Mo ve entire crate and pallet nextto sele cted loca - tion.
Part number 550-110-282/1108 13 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler — pr essure test 2b Hydr ostatic pressur e test Pr essure t est boiler befor e attac hing water o r gas piping (ex cept as noted below) or electrical supply .
Part number 550-110-282/1108 14 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual W ater piping — general information 3a T able 3 W ater pipe size (based on 20°F rise) Boiler model number To sy.
Part number 550-110-282/1108 15 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Water piping — single-zone system 3b Figure 4 Diaphragm- or bladder -type expansion tank Piping to single-zone system See T able 3 for piping sizes. Figure 5 Closed-type expansion tank Piping to single-zone system See T able 3 for piping sizes.
Part number 550-110-282/1108 16 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual W ater piping — multiple zones 3c Piping multiple zones Follo w instruc tions on pages 14 and 15 to install near- boiler or single-zone piping.
Part number 550-110-282/1108 17 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Figure 6 Zoning with circulators — return water 130°F or higher .
Part number 550-110-282/1108 18 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Pip in g — low temp systems 3d Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or burners, r esulting in severe p ersonal injur y , death or substantial property damage.
Part number 550-110-282/1108 19 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual 1 Boilerisolation(balancing)valv es 2 Flow/check val ve 3 Syst emorzonecirculat or 4 Sys.
Part number 550-110-282/1108 20 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or burners, r esulting in severe p ersonal injur y , death or substantial property damage.
Part number 550-110-282/1108 21 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual 1 Boilerisolation(balancing)valv es 2 Flow/check val ve 3 Syst emorzonecirculat or 4 Sys.
Part number 550-110-282/1108 22 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or burners, r esulting in severe p ersonal injur y , death or substantial property damage.
Part number 550-110-282/1108 23 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual 3 Syst emorzonecirculat or 7 Syst em temperaturevalves(see instr uctionsto the.
Part number 550-110-282/1108 24 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Venting and combustion air 4 Install vent piping and air piping per appr opriate V enting Supplement included in boiler en velope assembly .
Part number 550-110-282/1108 25 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Gas piping 5 T able 4 Pipe capacity for 0.60 specific gravity natural gas Gas pipe length (feet) Capacity of pipe.
Part number 550-110-282/1108 26 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Field wiring 6 Thermostat 1. Connect thermostat as shown on wir ing diagram on boiler . 2. Install on inside wall aw ay from influences of draf ts, hot or cold water pipes, lighting fixt ures, television, sunra ys, or fir eplaces.
Part number 550-110-282/1108 27 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Start-up — pr eparation 7a Fill the system with water 1. Close manual and automatic air vents and boiler drain cock. 2. Fill to correct system pressure .
Part number 550-110-282/1108 28 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Start-up — operate boiler 7b Inspect system water piping After lling the boiler and system with water , inspect all piping thr oughout the system for leaks.
Part number 550-110-282/1108 29 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Start-up — operate boiler (continued) 7b Figure 16 T ypical pilot burner flame Figure 17 T ypical main burner .
Part number 550-110-282/1108 30 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Start-up — i f b o i l e r d o e s n ’ t s t a r t . . . 7c 1. Loose connections, blo w n fuse or serv ice sw itc h off? 2. High limit sw itch se t belo w boiler water tempera- ture? 3.
Part number 550-110-282/1108 31 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Check-out pr ocedur e — checklist 8 ❏ Boilerandheatdistributionunitslledw ithwater?.
Part number 550-110-282/1108 32 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Operation — sequence 9a 1. Read appropr iat e Operating instructions in Sec tion 9c . This information is also located on a labe l on the inside of the boiler jacket door panel.
Part number 550-110-282/1108 33 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Operation — sequence Figure 18 Control module sequence of operation — status light indications.
Part number 550-110-282/1108 34 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Operation — wiring diagrams 9b Figure 19 Wiring diagram.
Part number 550-110-282/1108 35 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Operating instructions CGs-4E 9c • Spark pilot • Natural or propane gas • Gas valve: Hone ywell VR8204Q.
Part number 550-110-282/1108 36 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Addendum Instruction for the Commonwealth of Massachusetts T hi s a d d en d um m u s t on ly b e u s e d by a qualified heating installer/ser vice t echnician. Read th ese ins tr uct ions comp lete ly b efore beginning the installation.
Part number 550-110-282/1108 37 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T able 5 Service and maintenance schedules Service technician (see following pages for instructions) Owner mainten.
Part number 550-110-282/1108 38 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Service & maintenance — annual start-up 10b Air openings 1. V erify th at c ombustio n and v entilation air openings to the boiler room and/or building are open and unobstr ucted .
Part number 550-110-282/1108 39 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual ❏ Inspect . . . Burners, base and inlet air box The boiler contains ceramic fib er and fiberg lass materials. U se care when handling these mate rials per instr uctions on page 64 of this manual.
Part number 550-110-282/1108 40 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Service & maint. — annual start-up (continued) 10b ❏ Check/test . . . Gas piping 1. Sniff near oor andaround boilerarea foranyin - dication of a gas leak .
Part number 550-110-282/1108 41 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Safetyrelief valv esshouldbe reinspected A T LEAST ONCE EVER Y THREE YEARS , by a license d plu.
Part number 550-110-282/1108 42 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Service & maint. — annual start-up 10b ❏ Review with owner 1.
Part number 550-110-282/1108 43 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — pr ocedure 11a Label all w ire s prior t o disc onnection when ser vicing c ontrols. W iring errors can cause impr oper and dangerous operation.
Part number 550-110-282/1108 44 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — air pr essure switch 11b Air pr essure switch Mak e s ure boiler wat er t emperature is 100 °F or cooler b efore s tarti ng pr oc ed u re t o o b ta in a pp ro pr i at e readings.
Part number 550-110-282/1108 45 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module 11c Contr ol module Solder or w ater sp lat te r betw ee n pl ugs and cir cui t boa rd can c aus e impr ope r opera tio n of co ntr ol mod ule.
Part number 550-110-282/1108 46 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module (continued) 11c Figure 25 Control module connections.
Part number 550-110-282/1108 47 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights 11d CHART 1 — Troubleshooting POWER light status Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructi ons.
Part number 550-110-282/1108 48 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights 11d Electrical shock ha za rd — W herever you see TURN OFF POWER , follow the instructions. Failure to follo w instructions could result in severe personal inju ry, death or substantia l property damage.
Part number 550-110-282/1108 49 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights (cont.) 11d CHART 3 — PRE SS SWITCH & POWER lights flashing Electrical shock ha za rd — Wherever you see TUR N OFF POWER , follow the instructions.
Part number 550-110-282/1108 50 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual 11d T r oubleshooting — contr ol module lights (cont.) • Turn off power to the boiler at service switch or brea ker. • Wait at least 45 seco nds. • Turn on powe r to boiler.
Part number 550-110-282/1108 51 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights (cont.) 11d CHART 5 — PR ESS SWITCH light flashing and POWER light on steady Electrical shock ha za rd — Wherever you see TUR N OFF POWER , follow the instructions.
Part number 550-110-282/1108 52 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual 11d T r oubleshooting — contr ol module lights (cont.) • TURN OFF POWER to boiler at service switch or breaker. • Remove burner shield (see Figure 27, page 56 for lo cation).
Part number 550-110-282/1108 53 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights (cont.) 11d CHART 7 — Insufficient heat or no heat to system ( POWER li ght on steady) Electrical shock ha za rd — W herever you see TUR N OFF POWER , follow the instructions.
Part number 550-110-282/1108 54 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts 12a Section assembly .............................................. 55 Base .................................................................. 56 Jacket .
Part number 550-110-282/1108 55 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — section assembly 12b Figure 26 Section assembly Item number Description Weil-McLain part num.
Part number 550-110-282/1108 56 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — base 12c Figure 27 Base assembly.
Part number 550-110-282/1108 57 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — base (continued) 12c Item Description Weil-McLain part number Base insulation kit (includes .
Part number 550-110-282/1108 58 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — jacket 12d Figure 28 Jacket assembly.
Part number 550-110-282/1108 59 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — jacket (continued) 12d Boiler Model 1 2 3 4 5 6 Boiler Model Junction box, 2 x 4 Panel, left.
Part number 550-110-282/1108 60 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — trim 12e Figure 29 T rim assembly Item number Description Manufacturer Manufacturer ’ s pa.
Part number 550-110-282/1108 61 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — contr ols 12f Figure 30 Gas control assembly Item number Description Manufacturer Manufactur.
Part number 550-110-282/1108 62 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Dimensions 13a Figure 31 Dimensional drawing Boiler model number Supply tapping (inc hes NPT) Return tapping (inc .
Part number 550-110-282/1108 63 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Ratings T able 7 Boiler ratings DOE 13b (N ote5) CGs-4E boilers used for residential radiant .
64 Part Number 550-110-282/1108 GOLD CGs-4E Gas-Fired W ater Boiler — Boiler Manual Handling ceramic fiber and fiber glass materials REMOV AL OF COMBUSTION CHAMBER LINING OR BASE P ANELS Th e com bu sti on ch amb er lin ing or bas e insulation panels in this pr oduct c on- tainceramicbermat erials.
Ein wichtiger Punkt beim Kauf des Geräts Weil-McLain CGS-4E (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Weil-McLain CGS-4E noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Weil-McLain CGS-4E - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Weil-McLain CGS-4E reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Weil-McLain CGS-4E erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Weil-McLain CGS-4E besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Weil-McLain CGS-4E verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Weil-McLain CGS-4E. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Weil-McLain CGS-4E gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.