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TOSHIBA U NINTERRUPTIBLE P OWER S YSTEM THREE-PHASE 15/25/30/50 kVA UPS 4200 FA CT/XT User’s Manual Document Number: 53878-006 Date: September 2007.
TOSHIBA 4200 FA CT/XT THREE-PHASE 15/25/30/50 kVA UNINTERRUPTIBLE POWER SYSTEM CT-Internal Batteries XT- External Batteries or External Transformer USER’S MANUAL FOR MODELS C42F3F150X#MBN C42F3F150F.
TOSHIBA IMPORTANT NOTICE The Instructions contained in this manua l are not intended to cover all of the details or variations in equipment or to provide for every possibl e contingency to be met in connection with installation, operation, or maintenance.
TOSHIBA TABLE OF CONTENTS IMPORT ANT NOTICE....................................................................................................... 2 T ABLE OF CO NTENTS ..................................................................................
TOSHIBA 6.0 Operating th e UPS ............................................................................................... 37 6.1 AC Input Mode (N ormal Operation) ...................................................................................
TOSHIBA Purpose and Scope of Manual This manual provides information on how to safely install, operate, and maintain your TOSHI BA power electronics product. This m anual includes a se ction on General Safety Instructions that describes the warning labels and symbol s that are used throughout the manual.
TOSHIBA GENERAL SAFETY INSTRUCTIONS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directio ns that are contained in this manual. Safety Alert Symbol The Safety Alert Sy mbol indicates that a potential pers onal inju ry hazard exists.
TOSHIBA EQUIPMENT WARNING LABELS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the produ ct warnings and user dire ct ions that are contained in this instruction manual. Shown below are examples of warning l abels that may be found attached to the equipment.
TOSHIBA DA NGE R T ur n of f and lo c k ou t al l p ow er s our c es. Wai t at l eas t fi ve ( 5) mi nutes for pow e r to di ss i pate then c heck vol t age b efor e s er v ic i ng. Capa c i t ors s t ay c h arge d a f t er p ower has been sh ut of f.
TOSHIBA NOTE: This Label for Battery Units Only 4200FA CT/XT User’s Manual 9.
TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important inst ructions that sh ould be followed during the installation, maintenance, and operation of the UPS and its batteries to assure safe and prop er operation 1.
TOSHIBA The maximum ambient temperature in which the Uni n terruptible Power System (UPS) should be operated is 104 ° F (40 °C) without batteries, an d 89 ° F (32 °C) if the battery cabinet is subject to the same ambie nt temperature as the UPS. The nominal battery volt age for all internal battery models i s 288 VDC.
TOSHIBA The following precautions should be observed when working w ith batteries. 1) Verify that the “UPS” is off and that the Input Circuit Breaker is in the off position. 2) Remove watches, rings, jewelry, or othe r metal objects. 3) Use tools with insulated handle s to prevent accidental sho rts.
TOSHIBA INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ CONSER VER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la sécurté A TTENTION Un battery puet présenter un ris que de choc électrique, de brûlure par transfert d’ énergie.
TOSHIBA 1.0 Product Description 1.1 Theory of Operation An Uninterruptible Power Supply (UPS) is a system that is install ed between the commercial power and the critical load. The UPS provides steady AC output power duri ng commercial power fluctuations a nd interruptions.
TOSHIBA 2.0 Unpacking/Inspectio n/Storage/Disposal 2.1 Unpacking the new UPS equipment 15/25/30 kVA: Upon receipt of the UPS, a careful insp ection for shipping dam age should be made. Units shipped within North America are sh rink-wra pped; those out side North America a re crated.
TOSHIBA 2.2 Unpacking the new UPS equipment 50 kVA: Upon receipt of the UPS, a careful insp ection for shipping dam age should be made. Units shipped within North America are sh rink-wra pped; those out side North America a re crated. DANGER TOP HEAVY EQUIPMENT.
TOSHIBA 2.3 Inspection of the new UPS equipment After Unpacking: 1) Check the unit for loose, broken, bent or other damaged parts. If damage has occurred during shipment, kee p all packing materials f or return to the shipping agent. The equipment warranty will not apply to units that are damaged d uring shipment.
TOSHIBA 3.0 Installation Precautions Based on the 4200 FA UPS external dim ensions and the way the outer panels a re removed; minimum amounts of unobstructed space aro und the unit ar e necessary for ventilation and maintenan ce access. The following secti on and Fig.
TOSHIBA 3.2 System Preparation (Pre-Po wer) Before connecting the UPS to a power source; mo ve the Circuit Breakers (ON/OFF), on the front panel, to the OFF position and move the operation STOP/RUN key switch, on the front panel, to the STOP position.
TOSHIBA 13) Additional warning s and notifications shall be po sted at the equipment installatio n location as deemed required by Qualified Personnel . CAUTION When the UP S is in the Inverter mode, turning the breaker to the OFF position will cause the unit to go into the battery backup mode.
TOSHIBA 4.1.2 Power Connections 15/25/30 kVA with Internal Transformer The following illustrates the wirin g connections from t he power distribution p anel (not part of the UPS) to the terminal block.
TOSHIBA 4.1.3 Recommended Wire Size and Torque Requirements UPS Input and Output Terminals Minimum Wire Size and Torque Requirements UPS Input and Output Terminals 15/25/30 kVA (USE MINIMUM 75 °C INSULATED COPPER WIRING) 15 kVA 25 kVA 30 kVA Phase: (A) (B) (C) Input: (H1) (H2) (H3) AWG Torque AWG Torque AWG Torque 208 V 8 51 in-lbs.
TOSHIBA 4.1.4 Pow er Connection Cable Routing and Conduit Placement 1 5/2 5/30 kVA The following illustrates the prop er cabl e routing that should be followed during the power connection process of the 15/25/30 kVA.
TOSHIBA 4.2 Control Circuit and External Battery Inter fac e Con nections 15/25/30 kv A The following illustrates the wirin g connections of the Control Circuits, and Battery Interface Circuits.
TOSHIBA 4.3 Power Connections 50 kV A The following illustrates the wirin g connections from t he power distribution p anel (not part of the UPS) to the terminal block of the 50 kVA UPS Model (H1) (H2.
TOSHIBA 4.3.1 Recommended Wire Size and Torque Requirements For UPS Input and Output Terminals Minimum Wire Size and Torque Requirements UPS Input and Output Terminals 50 kVA (USE MINIMUM 75 °C INSUL.
TOSHIBA 4.3.2 Pow er Connection Cable Routing and Conduit Placement 50 k VA The following illustrates the pr oper cable routing that should be followed duri ng the power connection proce ss for the 50kVA.
TOSHIBA 4.4 Control Circuit and External Interface Conne ctions 50 kVA The following illustrates the wirin g connections of the Control Circuits, and Battery Interface Circuits for the 50kVA. (3) Battery Shunt Trip (4) Battery Shunt Trip (5) Battery Aux.
TOSHIBA 4.5 Communication Interface 4.5.1 Remote Contact This interface is a standard feature and i s av ailable as dry switch contacts through a DB9 male connector located on the front of the UPS. The following sche matic shows the contact state and pin assignment for ea ch si gnal and the asso ciated DB9 connector pin- out.
TOSHIBA 4.5.2 RS-232C The RS-232C serial comm unication interface is available through a DB9 female connector located on the inside of the UPS. This interface allows control of the UPS from a computer network running TOSHIBA RemotEyeII ™ software. The computer and the UPS are connected through a serial RS-232C communi cation port.
TOSHIBA 5.0 Specifications 5.1 4200 FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output w /Internal Batteries Model Number C42F3F150XAM BN C42F3F150# #MBN C42F3F250XAM BN C42F3F250##M BN Rated Output Capacity 15 kVA 25 kVA External Dimensions W x D x H (cm) 20.
TOSHIBA 5.2 4200 FA 15/25 kVA w/Internal Transformer Model Number C42#3*150#AMXN C42#3* 250#AMXN Input # = (B: 208; H: 220; C: 240; N: 380–415; D: 480; M: 600) VAC Output *= (F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye: M:600) Rated Output Capacity 15 kVA 25 kVA External Dimensions W x D x H (cm) 20.
TOSHIBA 5.3 4200 FA 30 kVA @ 208 VAC Input/ 208 VAC Ou tput w/Internal Batteries Model Number Rated Output Capacity T42F3F300XA MBN T42F3F300##MBN 30 kVA External Dimensions W x D x H (cm) 20.
TOSHIBA 5.4 4200 FA 30 kVA w/Internal Transforme r Model Number T42#3*300#AMXN Input # = (B: 208; H: 220; C: 240; N: 380–415; D: 480; M: 600) VAC Output *= (F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye: M:600) Rated Output Capacity 30 kVA External Dimensions W x D x H (cm) 20.
TOSHIBA 5.5 4200 FA 50kVA @ 208 VAC Input/ 20 8 VAC Output w/Internal Batteries Model Number T42F3F500XA MBN T42F3F500##MBN Rated Output Capacity 50 kVA External Dimensions W x D x H (cm) 35.
TOSHIBA 5.6 4200 FA 50kVA w /Internal Tra nsformer Model Number T42#3*500#AMXN Input # = (B: 208; H: 220; C: 240; N: 380–415; D: 480; M: 600) VAC Output *= (F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye; M:600) Rated Output Capacity 50 kVA External Dimensions W x D x H (cm) 35.
TOSHIBA 6.0 Operating the UPS 6.1 AC Input Mode (Normal Operation) T he following illustration shows circuit power flow when the UPS is operati ng normally in the AC Input Mode. T he converter of the UPS, including a boost chopper circuit, converts the AC input power into DC po wer.
TOSHIBA 6.2 Bypass Mode If the UPS unit is severe ly overloaded or develo ps an internal fault, power flow is automatically switched from the main circuit to the Bypass circuit. Power flow through the bypass is shown in the follo wing illustration. This changeover occurs automatically in less than 4 milliseconds in phase (Make-Befor e-Break).
TOSHIBA 6.4 Battery Backup Mode The following illustration sh ows power fl ow during the battery backu p mode. When commercial AC power failu res occur, the batteries instantly begin supplying DC voltage to the main inverter circuit. This circuit inverts (hence; Inverter) the DC power into A C power.
TOSHIBA 6.5 Battery Backup Time and Dischar ge Process The UPS system, when used in conjun ction with a TOSHIBA designed Battery System, is designed to provide several minutes of back-u p time (Refer to the Battery System Manual for back-up times). These times are valid when the u nit is operating under full load.
TOSHIBA 6.7 Battery Recharging The illustration below shows a graphical re presentation of the UPS battery recharge process after a full discharge. The recharge process u sually consists of thr ee steps. During the first ste p, the charging current is maintained at approximately 4.
TOSHIBA 6.8 Front Panel Layout (All Units) Refer to the following illustration for the entire UPS front panel operating procedures. li ne-1 li ne-2 li ne-3 li ne-4 INV AC IN BY P BA TT FAU L T MON I B.
TOSHIBA 6.10 Audible Alarm Functions Audible alarms will sound when the UPS is in the Battery Backup Mode, has a fault, is at the low battery voltage, or is in an over load condition. The following chart shows the audible alarm pattern durat ion for each condition.
TOSHIBA 6.11.1 LED (Light Emitting Diode) Sy stem Status The following chart sho ws the UPS system status that can be deter mined by decoding the "on" and "off" condition of the LED lamps. It should be used in con junction with the LCD display and the audible alarm s for total system monitoring.
TOSHIBA 6.12.2 Line-2 System Fault Mes sages Line-2 fault messages are automatically di splayed when a syste m fault is detected. LINE-2 MESSAGES Display Message Translation DCOC DC Over-current DCUB DC Unbalanced DCOV DC Over-voltage OH Overheat (internal) OL Output Overload VOUV Inverter Under-voltage VOOV Inverter Over-voltage 6.
TOSHIBA Note: 1) Line-4 will be blank when the BATT key is pressed during Battery Backup Mode with normal battery voltage. 2) The # symbol signifies numerical values or other information suppli ed by the UPS.
TOSHIBA 6.14 Start-up Procedure The UPS batteries must be charged befo re the U PS is used for the first time or if the unit has not been used (AC power source removed) for more than 1 0 days.
TOSHIBA 6.15 Shutdown Procedure When turning off the UPS, the following shutdown procedure should be used: Move the “STOP/RUN” key switch, locat ed on the front panel, to “STOP." Operation of the inverter halts. Output power is now provided to the load through the unit's Bypass circuit.
TOSHIBA 6.16.1 From UPS to Maintenance By pass 1) Move the “STOP/RUN” key switch, located on the fro nt panel, to “STOP." Operation of the UPS inverter stops. Ou tput power is now provided to the load through the Bypass circuit. While in this mode, if a power failure occurs on the commercial power source, the UPS will lose power.
TOSHIBA 6.17 Keypad Overv iew The following illustrates the 12-key data ent ry pad wit h each key functionally labeled. MONI BATT F1 IN OUT BATT TEST BUZZ STOP MENU ENTER RESET MONI Press to display system-monitoring screens. BATT Press to display UPS battery conditions.
TOSHIBA 6.18 Key Functions 6.18.1 MONI After the UPS has been successfully started, the system will be in the normal 'A C Input Mode' of operation. The LCD screen will autom atically displ ay the main MONI (monitor) function. If the MONI key is pressed at th is time the screen outpu t will not change.
TOSHIBA 6.18.4 BATT Key When the BATT key is pressed during norm al 'A C Input Mode' of operation, the LCD screen displays details about the battery capacity. The following system message is displayed: - UPS ON-LINE - BATTERY VOLTAGE=324V CHARGE CURR.
TOSHIBA When the battery test is completed, the pr evious operation will be resumed and the main system MONI screen will be displ ayed. If the battery test detects a low DC battery voltage, then the m.
TOSHIBA 6.19 Menu Data Screens 6.19.1 Settings for Calendar an d Clock Press the MENU key to access the m enu data screens and p ress the 'down' a rrow key to scroll to the present date and .
TOSHIBA DISPLAY DURATION SET <3 MIN> 30 MIN > Δ / ∇ : CHANGE DATA >ENTER:ACCEPT CHANGE Press the 'up' or 'down' arrow key to move the marker between the two available idle mode times. Press the ENTER ke y to save the change or press the MENU key to exit to the main menu and discard the change.
TOSHIBA 6.19.6 Output Voltage Adjustment When the MENU key is pressed and hel d 3- 4 seconds during normal 'AC Input Mode' of operation, the LCD screen displays the o u tput voltage on the present output voltage adjust screen: OUTPUT VOLT. ADJUST OUTPUT VOLTAGE.
TOSHIBA 6.19.8 Reset to Default Set tings Press the MENU key to access the m enu data screens and p ress the 'down' a rrow key to scroll to the original factory 'default settings' .
TOSHIBA After the load is reduced, if the STOP/RUN ke y switch is in the RUN po sition, the UPS will automatically return to 'Inverter Operation’ after a period of time.
TOSHIBA Press the F1 key again to display the re co rd relating to each subsequent discharge event. BACKUP HISTORY ( #) #MIN##SEC VB=324V BT *PF OL > Δ / ∇ : EXIT F1: N EXT Press the ‘up’ or ‘down’ arrow keys to re turn to the Battery Discharge Count screen.
TOSHIBA 7.0 UPS Protection System 7.1 System Protection Features The preceding one-line schematic illustrates t he electrical lo cations of the protection devices on all UPS models.
TOSHIBA Protection Item Memor y error (EERR) Internal o verheat (OH) DC circuit overvoltage (DCOV) DC circuit overcurren t (DCOC) LCD Message MAIN EEPROM ERROR OVERHEAT; INTERNAL DC OVERVOLTAGE DC OVE.
TOSHIBA 8.3 Parts Replacement The following list shows int ervals for periodi c maintenance and repl acement of certain UPS parts. 1) Batteries: VRLA (Valve Regulated Lead Acid) batteries do not require the adding of water or electrolyte. The charging voltage, tempe rature, performance and connection resistance must be monitored periodically.
TOSHIBA 9.0 External Dimensions / Shipping Dimensions / Weights 9.1 External Dimensions 15/25/30 kVA 20.0 in. ( 508 mm ) 59.7 in. ( 1516 mm ) 56.0 in. ( 1422 mm ) 36.
TOSHIBA 9.2 External Dimensions 50kVA 35.5 in. ( 901 mm ) 59.3 in. ( 1506 mm ) 38.3 in. ( 972 mm ) 4200FA CT/XT User’s Manual 64.
TOSHIBA 9.3 Shipping Dimensions and Weights All 15, 25 & 30 kVA models Shipping Dimensions, Standard Inches (cm) Shipping Dimensions, wi t h c rat e Inches (cm) Width 42.8 (109) 43.5 (111) Depth 49.0 (125) 49.8 (127) Height 64.6 (164) 69.6 (177) Height with packing materi al 67.
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