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UNINTERRUPTIBLE POWER SYSTEM (UPS) Part # 60616-008 July 2012 Manufactured in the USA © Copyright 2012 TOSHIBA International Corporation All rights reserved.
b 1600XP Series Installation and Operation Manual.
1600XP Series Installation and Operation Manual Product Use and W arranty Restrictions The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.
1600XP Series Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment date (see T oshiba International Corporation bill of lading).
1600XP Series Installation and Operation Manual Purpose This manual provides information on how to safely install your T oshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual.
f 1600XP Series Installation and Operation Manual.
i 1600XP Series Installation and Operation Manual T able of Contents 1. General Safety Instructions ...................................................................... 1 1.1 Symbols ..................................................................
ii 1600XP Series Installation and Operation Manual 12. Display and Keys ...................................................................................... 22 12.1 Front Panel Layout .................................................................
iii 1600XP Series Installation and Operation Manual 23.6 System Status Messages ............................................................... 51 23.7 Parts Replacement ......................................................................... 53 24. External Layouts/Dimensions/Shipping Weights .
iv 1600XP Series Installation and Operation Manual.
1 1600XP Series Installation and Operation Manual 1. General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.
2 1600XP Series Installation and Operation Manual 1.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully followed.
3 1600XP Series Installation and Operation Manual 2. Equipment W arning Labels The following pages show examples of warning labels that may be attached to either the interior or ex- terior of the UPS.
4 1600XP Series Installation and Operation Manual 1 L1 (L*) 2 L2 (N*) 3 G 4 X1 5 X2 6 N (0V*) 7 X3 8 G 11 208V 12 COM 13 240V 14 EPO1 15 EPO2 16 REMOTE 17 REMOTE USECOPPER90 CONDUCT ORSONLY .REFER TO INSTRUCTIONMANUALREGARDINGT ORQUEOFTERMINAL BLOCKS .
5 1600XP Series Installation and Operation Manual 3. Important Safety Instructions This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries. Hardwired UPS units are not equipped with an over-current protection device nor an output disconnect for the AC output.
6 1600XP Series Installation and Operation Manual CAUTION CAUTION CAUTION Misuse of this equipment may result in human injury and equipment damage. In no event will T oshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.
7 1600XP Series Installation and Operation Manual 4. Inspection/Storage/Disposal 4.1 Inspection Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.
8 1600XP Series Installation and Operation Manual 5. Installation Precautions NOTICE 1. Observe the following environmental restrictions: • Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air ventilation and for maintenance.
9 1600XP Series Installation and Operation Manual 5. Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located next to the four casters, until the unit is no longer resting on the casters. 6. The UPS generates and can radiate radio-frequency energy during operation.
10 1600XP Series Installation and Operation Manual 6. Conductor Routing and Grounding 1. Use separate metal conduits for routing the input power , output power , and control circuits. 2. Follow the wire size and tightening torque specications listed on page 13.
11 1600XP Series Installation and Operation Manual 8. UPS Connections 8.1 T erminal Block The following illustration is a detail view of the terminal block and wiring connections used for 208/240 volt units (see pages 65-66 for terminal block location).
12 1600XP Series Installation and Operation Manual Input and Jumper wire/bus strip connection for: 208 Vin – Using provided jumper , connect terminals 1 1 – 12. 240 Vin – Using provided jumper , connect terminals 13 – 12. Output Cabling for: 120 V out Connect load across T erminals 4 – 6 or 6 – 7.
13 1600XP Series Installation and Operation Manual 8.2 Wire Size and T ightening T orque Use the following table to select the recommended wire size and terminal lug tightening torque for I/O wire connections. Use 90 ° C copper conductors for all Input, Output, and Ground wiring.
14 1600XP Series Installation and Operation Manual 8.3 Optional Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style connectors.
15 1600XP Series Installation and Operation Manual 9. Product Description An uninterruptible power system (UPS) is a system that is installed between the commercial power and the load equipment. The UPS provides steady AC output power during commercial power short-term blackouts or brownouts.
16 1600XP Series Installation and Operation Manual 10. Operating Modes 10.1 Static-Bypass (Stop operation) If the UPS unit is severely overloaded or develops an internal fault, power ow is automatically switched from the unit’ s main circuit to the bypass circuit.
17 1600XP Series Installation and Operation Manual 10.3 Battery Backup (On batteries) The following illustration shows power ow during the battery backup mode. When commercial AC power failures occur , the UPS’s batteries instantly begin supplying DC voltage to the UPS’ s main inverter circuit.
18 1600XP Series Installation and Operation Manual 10.5 Battery Backup Time and Discharge Process The UPS batteries provide approximately 5-7 minutes of back-up time depending on the 1600XP unit kV A rating. These times are valid when the unit is operating under full load and at the rated power factor .
19 1600XP Series Installation and Operation Manual 10.7 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge. The recharge process usually consists of three periods. During the rst period, the current is maintained at approximately 1 ampere.
20 1600XP Series Installation and Operation Manual 1 1. Operating the UPS The 1600XP should be installed by a certied electrician. Once installed, the 1600XP is designed to be operated by any user . Anyone not familiar with this UPS should read the manual before attempting to operate it.
21 1600XP Series Installation and Operation Manual 1 1.2 Starting the UPS T urn the main circuit breaker (MCCB) on the back of the UPS (see pages 60-61) to the ON position. The breaker should remain in the ON position. V erify that the On-Line LED on the front panel (see page 23) lights green.
22 1600XP Series Installation and Operation Manual 12. Display and Keys 12.1 Front Panel Layout The front panel consists of several elements for monitoring and operation of the UPS.
23 1600XP Series Installation and Operation Manual 13. LCD T ouchscreen Layout The touchscreen serves as input and display . T ouch the active portion of the display to execute a com- mand. 13.1 Startup Display The default opening screen for the UPS is the Main screen.
24 1600XP Series Installation and Operation Manual The second row of keys are the function tabs. At the bottom of the display three event codes display the latest operational information: Faults, W arnings, and the current UPS System Mode. (See pages 47 – 51.
25 1600XP Series Installation and Operation Manual 13.3 Status Indicators The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in the table below . Indicator Functional Description 96% Shows the current load percentage.
26 1600XP Series Installation and Operation Manual 14. T ouchscreen Menu T ree 14.1 Front Panel Layout The diagram below shows the menu tree for the touchscreen display . The four folder tabs and their associated sub-menu choices are shown on the left, and a description of the displays /choices are detailed on the right.
27 1600XP Series Installation and Operation Manual 14.2 Keypad Controls The keypad uses a alphanumeric format similar to that used on telephone 12-key keypad. Rapidly press a key 1 to 5 times to select the desired character . For instance, quickly press the 7PQRS key four times to enter an “R.
28 1600XP Series Installation and Operation Manual 14.3 Screen: Security Passwords & Key- pad The UPS has several levels of security password avail- able: USER (USR) , ADMIN (ADM), and other security levels for use by service and factory representatives.
29 1600XP Series Installation and Operation Manual 15. Screen T ab: Main The Main tab is also the opening tab on startup for the UPS. Press RUN to place the UPS in On-Line mode, and press STOP to place the UPS in Bypass mode.
30 1600XP Series Installation and Operation Manual 16. Screen T ab: Monitor The top screen under the Monitor tab is a graphical power ow block diagram that acts as a mimic display showing power ow through the UPS sections (Input, Output, Bypass, and Battery) and the UPS status (On-Line, Backup, Bypass, Shutdown).
31 1600XP Series Installation and Operation Manual MONITOR T AB On-Line DVCOH ASYN Main Monitor Settings Records 12:35 PM INV HOME USR BYP B AT D&E IN OUT DC C&C On-Line DVCOH ASYN Main Monito.
32 1600XP Series Installation and Operation Manual 16.1 Records If the selected Record buffer has no records, the display will return the message “NO RECORD.
33 1600XP Series Installation and Operation Manual 16.2 Audible Alarm Functions An audible alarm (buzzer) will sound when the UPS is in the battery backup mode, has a fault, has low battery voltage, or is in an overload condition. The buzzer will also beep each time an ef fective item is touched on the touchscreen.
34 1600XP Series Installation and Operation Manual 17. Screen T ab: Settings The tables on pages A1 - A14 list the 1600XP Settings parameters that can be viewed in the MONITOR tab.
35 1600XP Series Installation and Operation Manual ID BLOCK BYP ASS BLOCK CTRL/CFG (SCC)BLOCK On-Line DVCOH ASYN Main Monitor Settings Records 12:35 PM INIT HOME USR ID 1/3 001 Manufacturer 002 T ypeform 003 Serial No.
36 1600XP Series Installation and Operation Manual 17.1 Changing UPS Parameter Settings Press the parameter to be changed and the display will open with an appropriate data entry screen. Settings that cannot be changed will respond with “Item cannot be changed” shown at the bottom of this page.
37 1600XP Series Installation and Operation Manual 17.2 Settings Parameters The following table lists parameters parameters that can be viewed under the MONITOR tab of the touch- screen display . The security levels are, from lowest to highest level: Access Level Sec.
38 1600XP Series Installation and Operation Manual 17.3 Recalibrate the T ouchscreen The touchscreen on the UPS is shipped from the factory already calibrated. However , at some point the touchscreen calibration may need to be refreshed so that the active portion of the screen matches the underlying graphics.
39 1600XP Series Installation and Operation Manual 18. Communication Interfaces 18.1 Remote Contacts The remote contacts interface is provided as a set of solid state switching devices. The switches are available through a DB9 male connector on the rear of the UPS.
40 1600XP Series Installation and Operation Manual 18.2 UPS LAN Shutdown Signal Operation When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is possi.
41 1600XP Series Installation and Operation Manual 18.4 RemotEye III Network Card The RemotEye III is an optional network card for the T oshiba UPS. This card slides into a slot located on the back side ( page 60-61) of the UPS. The card provides a network, or LAN-based communication interface for the UPS.
42 1600XP Series Installation and Operation Manual 19. Optional MB (Maintenance Bypass) Units The following illustration shows the circuit power ow when the UPS is operating in the optional Mainte - nance Bypass mode. The input jumper on the UPS must be set for 240 V AC.
43 1600XP Series Installation and Operation Manual 19.2 External Maintenance Bypass Wiring The following connections must be made to the Utility Panel and the Load Panel. The Main UPS output is located on the terminal block on the back of the UPS. (TB-4(X1) and TB-7(X3) 240 V AC.
44 1600XP Series Installation and Operation Manual 20. Battery Pack Replacement The 1600XP come equipped with a set of internal backup batteries packaged in sets of 6 batteries per battery pack. The two battery packs, P/N 51896, and P/N 60995 are outwardly similar but distinctly dif fer - ent.
45 1600XP Series Installation and Operation Manual 21. Optional Receptacle Panel Installation Instructions These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600XP Series UPS. These instructions apply to all UH3-RP-XX panel options.
46 1600XP Series Installation and Operation Manual 22. UPS Protection System 22.1 System Protection Features The following schematic shows the electrical locations of the protection devices on the UPS. 22.2 System Protection Functions The following charts show the built-in system fault protection functions on all the UPS models.
47 1600XP Series Installation and Operation Manual BUIL T -IN UPS FAUL T PROTECTION FUNCTIONS (CONT’D) Protection Item Internal Overheat DC Circuit Overvoltage DC Circuit Overcurrent LCD Message OVE.
48 1600XP Series Installation and Operation Manual 23.3 System Fault Messages A Fault message is generated when either a fault condition occurs, or a warning condition occurs three times within ten minutes. The table below shows the possible fault messages and what actions need be taken.
49 1600XP Series Installation and Operation Manual INVOLNR Y Inverter Overload (Not Reset- table) – Output overload condition occurred. Reduce equipment load to 100% or less and manually restart the UPS. INVOLR Y Inverter Overload (Resettable) – Output overload condition oc- curred.
50 1600XP Series Installation and Operation Manual BSDV N Battery Shutdown V oltage – Bat - tery is discharged down to mini- mum level. UPS will shut down. BTSTFL N Battery T est Failed – Battery not within specications. Call T oshiba for service.
51 1600XP Series Installation and Operation Manual 23.5 System Mode Messages A UPS Mode message is generated when the UPS changes operating mode. The following tables list the possible operating modes for the UPS. Display Meaning Backup Backup – Power comes from other than input.
52 1600XP Series Installation and Operation Manual LANSD UPS goes to Shutdown triggered from customer supplied LAN SD circuit. Deactivate LAN shutdown signal to reset. LB Low Battery – The battery level has dropped low (about 90% or less) during operation.
53 1600XP Series Installation and Operation Manual 23.7 Parts Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts: 1. Aluminum electrolytic capacitors: Replace once every 5 years. 2. Fuses: Replace once every 7 years.
54 1600XP Series Installation and Operation Manual 24. External Layouts/Dimensions/Shipping W eights 24.1 Electrical Conduit Knock-out Data ELECTRICAL CONDUIT KNOCK-OUT HOLE SIZES (DIAMETER) 3.6 kV A 6 kV A 8 kV A 10 kV A 14 kV A 18 kV A 22 kV A 3 ea.
55 1600XP Series Installation and Operation Manual External Layout for 3.6kV A and 6kV A units RemotEye III RS232 Port Remote Contacts Port (Male) T erminal Block Cover MCCB 24.
56 1600XP Series Installation and Operation Manual SNMP Por t (Remote -Eye III Slot) SNMP Por t (Remot -Eye III Slot).
A1 1600XP Series Installation and Operation Manual Appendix A: 1600XP Specications Standard Model: 3.6 – 10 kva Unit (Capacity) 3.6kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.8 kW) 1 10 kV A (8.5 kW) 1 General T opology T rue On-Line Certications ANSI C62.
A2 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 3.6 – 10 KV A (CONT’D) Unit (Capacity) 3.6kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.
A3 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 3.6 – 10 KV A (CONT’D) Unit (Capacity) 3.6kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.8 kW) 1 10 kV A (8.5 kW) 1 Mechanical Design T opology Unit enclosure is made from sheet metal meeting NEMA1 and UL T ype 1 Size (HxWxD) (max) 22.
A4 1600XP Series Installation and Operation Manual Standard Models: 14 – 22 kva Capacity 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.7 kW) 1, 5 General T opology T rue On-Line Certications ANSI C62.
A5 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 14 – 22 KV A (CONT’D) Capacity 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.
A6 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 14 – 22 KV A (CONT’D) Capacity 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.7 kW) 1, 2 Mechanical Design Enclosure Enclosure of unit made from sheet metal meeting NEMA1 and UL Size (HxWxD) (max) 39.
B-1 1600XP Series Installation and Operation Manual Appendix B: 1600XP Command Parameter T able 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 001 Manufacturer UPS Manufacturer - Stores up to 16 characters.
B-2 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 0 11 Ma.
B-3 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 11 9 VIOV DeLevel Input Overvoltage Detection Level - Of rated input voltage which was congured with Command ID 1 1 1.
B-4 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 222 VOO.
B-5 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 256 DC-.
B-6 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 318 VBy.
B-7 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 442 DCU.
B-8 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 527 Ex .
B-9 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 557 Off.
B-10 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 612 Fa.
B-1 1 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 639 En Startup Delay* Enable Startup T ime Delay - Non-volatile conguration.
B-12 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 655 Batt T est Freq* Max Battery T est Frequency - Non-volatile conguration.
B-13 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 685 T .
B-14 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 707 T otal VIUVs T otal No. Of Input Undervoltage - Non-volatile history record.
B-15 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 721 T otal Sys Change T otal No.
B-16 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 810 Ca.
B-17 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 824 En.
B-18 1600XP Series Installation and Operation Manual.
C1 1600XP Series Installation and Operation Manual Appendix C: 1600XP Dimensions and Weights 3.6-6 kV A Dimensions.
C2 1600XP Series Installation and Operation Manual 3.6 kV A Dimensions w/ MBS.
C3 1600XP Series Installation and Operation Manual 8-10 kV A Dimensions.
C4 1600XP Series Installation and Operation Manual 14 / 18 / 22 kV A Dimensions (w/ Optional MBS).
I-1 1600XP Series Installation and Operation Manual Index A AC input mode 16 Altitude A2 , A5 Application 15 Audible alarm 15 , 46 , 47 functions 33 Automatic Retransfer A5 B Backup mode 17 Battery ba.
I-2 1600XP Series Installation and Operation Manual protedtion functions 46 , 47 signal 33 , 39 Frequency AUTO/MAN A4 input A4 output A4 W arning 10 Front Panel layout 22 , 26 , 27 , 28 G ground Impor.
I-3 1600XP Series Installation and Operation Manual Operation modes . See Modes output disconnect 5 Overload Capacity A4 Overvoltage DC 47 output 46 P Parameters changing 36 , 37 Passwords 28 Power Ba.
I-4 1600XP Series Installation and Operation Manual torque, tightening 13 T ouchscreen calibrate 38 control icons 24 keypad 27 menu tree 26 mimic display 30 passwords 28 screen disable 29 U UPS Discharge Process 17 , 18 UPS Connections 11 UPS functional overview 15 UPS stop signal input 39 V ventilation 10 V oltage T ransient A4 V olume, Buzzer .
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INDUSTRIAL DIVISION 13131 West Little Y ork Road, Houston, T exas 77041 T el (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www .
Ein wichtiger Punkt beim Kauf des Geräts Toshiba 1600XP (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Toshiba 1600XP noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Toshiba 1600XP - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Toshiba 1600XP reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Toshiba 1600XP erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Toshiba 1600XP besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Toshiba 1600XP verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Toshiba 1600XP. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Toshiba 1600XP gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
