Benutzeranleitung / Produktwartung PHCFA072DV4R des Produzenten Thermo Products
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MO - 490 ECN 5095 - PC 131030 Made IN USA OIL FIRED FURNACE INST ALL ATION AND OPERATION M ANUAL WITH USERS INFO RM ATION SECTION MODEL: OHCF A 072DV4 R WARNING: IF THE INFORMAT ION IN THESE INST RUCTIONS IS NOT FOLL O W ED EXACTLY, A FIRE OR EXPLO SION MAY R ESULT CAUSI NG PRO PERT Y DAMAG E, P ERSONAL I NJU RY, OR LOSS OF LIFE.
i CONTENT S SECTI ON PAG E I. SAFET Y SEC TION 1 A. CODES AND CLEARANCES 3 II. GENERAL INST RUCTIONS 5 A. VENT ING 5 B. INST ALLAT ION OF VENT OR 7 C. CONDEN SATE D RAIN LINE CONN ECTION 10 D. DUCT W ORK/AIR CO NDITIONING 11 E. AIR F ILTER MOUNTED EXTERNAL T O FURNACE 12 F.
ii Model Number D igit 1 2 3 4 5 6 7 8 9 10 11 12 Fuel Configura tion Heat Exchan ger Identi fier Flue Feature Capacity Capacity Capacity Blower Typ e Clg Airfl ow Cap.
1 I. SA FETY SECTION This page and the following c onta i ns v arious wa r ni ngs and cautions found throughout the Oil Furnac e Manual. Please read and compl y with the statements be low . WARNING AND C AUTIONS: WARNING: This furnace is not to be used as a construc ti on heat er.
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3 The entire text of these instructions must be read and unders tood, before installing the appliance. It is the in staller's respon sibility to do the following: 1.
4 a . Combustibl e material : “...m aterials m ade of or s urfaced with wood, com pres sed paper, pl ant fibers , or other m aterials that are capabl e of being ignited and bur ned. Such m aterials shall be co nsidered c ombus tible even tho ugh f lame proof ed, fire - retar dant treated, or plaster ed.
5 II. GENERA L INSTRUCTIONS A . V E NTING: The OH C furnace ve nting s ystem m ust be insta lled by a qu alified ser vice per son in ac cordance with local inst allation c odes and these inst ructions. I n the a bsence of ap plicab le local c odes, confor m to the National F uel Gas C ode, N FPA 54/ANS I Z223.
6 Care should be taken to design the s hortes t possible intake and exhaust system s. Each s y stem sho uld conta in as few elbows as p ossible t o insure the satisf actory oper ation of the furnac e. Howe ver, system length shoul d never be less than 8 ft of pipe with two (2), 90 de g .
7 fiberg lass insul ation, or equivalent, to prev ent free zing of cond ensate within the p ipe. 13 . No cle arance is require d from the outer sur face of the therm oplastic p iping to c ombustible m aterials for f ire hazard preventi on. No cl earance is required f rom the outer surf ace of the ventor ass embl y eit her.
8 NOT ICE: Ventor assemb ly must be in stalled so t hat it is level. If unit is not le vel, condens ate will leak in t o ventor box thru in ducer an d potentia lly free ze. 1. The OH C mus t be installed with the s ide - wall vent or/ blower assem bly.
9 A. The exit term ination of the draft s y stem shall not be less than 7’ a bove grade when located adjacent t o public walkwa ys. B. T he venting s ystem shall term inate at least 3’ above an y forced air in let located within 10 ’ horizontal ly.
10 C. Condensate Drain Line Connec tions: Fig -4 1. The trap/ block ed drain s witch assem bly com es pre - m ounted to the u nders ide of blower pan jus t below th e second ary drain port on the r ight side of the f urnace.
11 4 . A cond ensate pum p m ay be r equired when: • a suitable dr ain is no t prese nt, • the drain is above t he tra p outl et level on the furnace , or • the drain line canno t be slo ped downwar d its f ull length to t he drain .
12 blower an d blower motor have been se lected to work suc cessfully aga inst the f ollo wing range of duct system resistanc e. Recommend ed rang e of duct s ystem resist ance for all model s: 0.
13 Now the f ilter rac k can be a nchored to t he furnac e with s crews or p op - rivets thr ough the s ecuring f lange of the f ilter rack . Connect th e ret urn a ir plen um to the filt er rac k and s li de the f ilter into p lace. D im ensions for ada pting t he return air plenum to the filte r rack ar e provided (S ee Fig.
14 F . LIMIT PO SITION AN D LOCATION : WARNING: The pred eterm ined limit locati ons on all of the Ther mo Pride oil fir ed furnaces have been tested and ap proved b y Th erm o Products, LLC.
15 THE N OZZL E SIZE GI VES T HE NOM INAL FLO WR ATE, IN GPH, FO LLOW ED BY THE SPR AY ANGL E, IN DEG REE’ S, A ND TH E SPR A Y P A TT ERN, EITHER “H” FOR HOL LOW CONE OR “S” FOR SO LID CO NE.
16 If availa ble, the use of ultra-low or low sulfur (l ess than 0 .0015% S and 0.05% S, b y weight, respecti vely ), no. 2 fuel o il i s highly recomme nded.
17 the pump. Pitching the line upward tow ard the tank will help prevent th e formation of air pock ets in the line. J . ELECTR ICAL WIRIN G: : This applian c e must be grounded in a ccordance with local c odes, or in the abs ence of local c odes, with the Nationa l Electr ical Code , ANSI/NFP A 70 - 1999, o r the latest edition.
18 Tabl e 5: Ty pical El ectri cal Requirements Post - Purg e T imer: This f urnace is equ ipped wi th a post - pur ge tim er located in the blo wer com partment on t he contro l panel.
19 Fig -8 : The Fa n Contro l Module NOTICE: It is i mportant to confir m that the operating voltag e of the humidifi er or EAC being install ed matches the output of thi s control. If not, a field s upplied relay or transformer m ay b e necessary to p r ovide the proper control and su p p ly volta ge for the acc essory being i nstalled.
20 OHCFA072DV4 ALTERATIONS RE Q’D FOR A/C @ DESIGN EXTERN A L S TATIC PRE SS URE COOLING UNI T Recommended HTG Speed Recommended CLG Speed 24,000 Med Low Low 30,000 Med Low Med Low 36,000 Med Low Me.
21 M. BLOWE R CONTROLLER INFORM ATION FOR ECM MOTOR TERMIN A L DEFINITIONS & FIELD WIRING Burner Har ness Co nnector P1 Pin 1 - Limit s witch connec tor. Pin 2 - 120 VAC L ine conn ection. Pin 3 - Burner pi lot contact . Pin 4 &5 - 120 VAC N eutral c onnections .
22 Therm ostat call f or cool, “Y ” 24 VAC th erm ostat input. A call f or cooling is reco gnized when the t herm ostat connec ts “Y” to “ R”. This input has an ind icator L ED that wi ll light when th e cont rol receives a cal l for coo ling.
23 Therm ostat Input L EDs Four green LEDs are pl aced beneat h their respec tive ther mos tat connections (W , Y, G and DEHU M) and operate whenever a call is present . See Diagnos tic Features for a f unction descripti on of operatio n. Operating Modes Standb y Mode All outputs ar e off and the control is waiting for a therm ostat demand.
24 Motor Blo wer Speed Three inter connecte d blower speed out puts are pro vided. A “G ” call f or fan will provide po wer to the LOW speed tap onl y . A “W ” heat call will provide power to the Heat spee d tap onl y . A “ Y ” cooling ca ll will prov ide power to the Cool s peed tap only.
25 TROUBLE SHOO TING DIAGNOSTIC FE A T URES The cont rol board is eq uipp ed with 4 green In put Stat us LEDs and 1 red Boar d Status LED. Thes e are intended to provide a quick view into fur nace perf orm ance without r equiring a voltm eter.
26 Operating I nstructions: i. STOP! Read the safety i nformation above. ii. Set t he therm ostat to th e lowest setting. iii. Turn off all electric p ower to the appliance. iv. T his applianc e is eq uipped with an ig nition s ystem that autom atically light s the burner.
27 1 . Call f or heat TST AT c loses sending 2 4 volts t o “W”. 2. The 24 volt rela y closes s ending 115 v to the in ducer in th e ventor as sem bly. 3. The in ducer com es up t o speed and pr ovides f low and pr essure which closes the press ure switc h.
28 k . CARBON DIOXIDE (CO 2 ) OR OXYGEN (O 2 ): T ak e a CO 2 sam ple fr om flue pass agewa y. It is possible to achiev e reading s of up to 1 4% CO 2 (or 2% O 2 ), but it is recom mended to ha ve a lo wer C O 2 (or hi gher O 2 ) reading w ith zero s moke m easured.
29 Fig -9 NOTICE: To achieve pr oper combu s tion and the efficie ncies listed i n sales brochures, i nstruments must be u sed to secu re CO 2 or O 2 reading s. 3. A djustment Of He at Input Rate: This appl iance was shipped f rom the f actory with o ne, f ixed, main burner no zzle si zed to produc e the input rate using no.
30 Temp erature rise = suppl y air temper ature - return air temp erature. After 15 t o 20 m inutes of c ontinuous oper ation, t he temper ature rise t hrough th e furnac e mus t fall within a range o f 55° t o 8 5 ° F.
31 III. USERS INF ORMATION SECT ION A. OIL SUPPLY : Do not allo w the fuel tank to run com pletel y empt y. During the s umm er, keep the tank full to pr event cond ensation of mois ture on the ins ide sur face of the tank. If the fue l tank r uns completel y dry, it m ay be neces sary to purge the lines of tr apped a ir.
32 The air f ilters sho uld be ins pected eac h month a nd cle aned when d irty. Clean ing the a ir filters frequentl y may reduce airborne c ontam inants f rom entering t he furnace a nd dep ositing in t he fur nace, duct s ystem and home. Fig - 10 IV.
33 8. Inform the user to maint ain adequa te clearances around air openi ngs into t he applianc e housi ng and not t o block or restric t the entrance of air i nto the c ondenser c oil or the b urner c ompartment air opening.
34 • Visuall y inspect the 4 heat ex changer tub es for excessive c arbon (s oot) build - up . Ref er to heat exc hanger sec tion of the m anual. 5. Oi l Filte r – Re place the s uppl y line oil fi lter cartr idge with a new filter of the same t ype and rat ing.
35 6. Reass emble the s econd ary to its or iginal stat e. Re place heat ex changer , coil block - off s, and separator. Reassem ble fur nace to its or iginal c onstruc tion. Rem ount the burner com bustion a ir inlet. Re - confirm combus tion setting s.
36 Fig - 12 Fig - 13.
37 CAUTION: Before trouble s hooting, fam i liarize yoursel f with the start up and che ck out procedures NOTICE: Afte r reassembling the app l iance, check for fuel oil lea kage from the supply piping. a. Check proper oper ation of t he ignition s ystem and for pr oper com bustion.
38 Fig - 14 Filter rep lacement: To ensur e an adequat e replacem ent filter is s elected, s hould the filter require re placing, ref er to Table 2 , in Air Filter s section of this m anual, for the m inimum f ilter areas requir ed for diff erent types of available filter s.
39 2. Disconnect all elec trical p ower to t he unit. 3. Fill th e oil t ank to reduc e water condensat ion in th e tank . 4. If the shutd own peri od will exceed one h eating s eason, an oil stabil izer shou ld be adde d to the oi l tank. Cons ult your o il supp lier for r ecomm endations.
40 VI. HOME OW NE R/USER INFORMATION AND RO UTI NE MAINTEN ANCE: WARNING: Never burn garba ge or refuse in this appliance. Never tr y to ignite oil by tossing burning papers or other material into the combustion chamber. WARNING: Oil - fired appliances pr oduced by Thermo Products a re de signe d for burning No.
41 Fig - 16 If this ac tion does no t react ivate th e unit, cont act a qual ified serv ice agenc y for ass istance. In genera l, if the th erm ostat is set i n the heat ing mode, the heating system function s entirel y automat ically. Ho wever, un der certai n circum stances , the applia nce m ay not be a ble to fire th e burner.
42 VII. TROUBLESHOOT ING: THIS SECT I ON IS ONLY TO BE PERFORMED BY TR AINED, QUALIFIED SERV I CE PERSONNE L, AND NOT BY THE FURN ACE OWNER. NOTICE: Before trouble shooting, familiarize y our s elf with the Initia l S tartup, Checkout Procedure , and Troubleshooting Flowchart.
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48 COM BUS T ION AND E FFICIE NCY T E ST ING FOR TH E R MO P R ID E OI L F I RED C EN TRAL F U RN A C ES . C om pl e t e t hi s f or m f or ea c h T he r mo P r i de f ur na c e i ns t a l l e d. Rea d i ns t r uc t i on m an ual c ar ef ully b ef or e m ak ing t est s.
49 A ppendi x – A Replace ment Part s:.
50 OHC BF3 RIE LLO BURNER (3807 90) I TEM DE SCR IPT ION TP P A RT # 1 A I R TUBE CO MPLETE 380760 2 BLA S T TUBE O N LY 380710 3 ELEC TRO DE A SS EMBLY 380712 4 P UMP 380633 5 M OTOR 380630 6 BLO WER WHEEL 380629 7 P RIM A RY CON TROL 380449 8 PHOT O CEL L 380628 9 INSU LAT ING AM U L ET 380789 10 N O Z Z L E , .
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52 A ppendi x – B Wiring Diagram OH CF A072D V4 R.
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