Benutzeranleitung / Produktwartung TTP 248M des Produzenten The Speaker Company
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TTP 248M SER VICE MANUAL THERMAL TRANSFER / DIRECT THERMAL BAR CODE PRINTER.
i TTP -248M Bar C ode Printer Service Manua l T A BLE O F CONTENT 1. Foundamentals About the System .............................................................................. 1 Printer Overview .....................................................
ii TTP -248M Bar C ode Printer Service Manua l 4.2 Replacing the Mainboard ................................................................................ 43 4.3 Replacing the Power Supply Unit ........................................................
1 TTP -248M Bar C ode Printer Service Manua l 1. FO UNDAMENTA LS A BOUT T HE SYSTEM Printer O v er v iew Front V i ew Fig. 1.1 Printer Front Vie w Rear V iew Fig. 1.2 Printer Rear Vie w Aux. LED LCD Displ ay Printer Cov er External Label Feed Opening Aux.
2 TTP -248M Bar C ode Printer Service Manua l 1.2 Pinter Specification Item Specification Printing Mode Thermal transfer and direct thermal Resolution 203 DPI Max.
3 TTP -248M Bar C ode Printer Service Manua l TPH ROHM KF2004- GL41D 550Ω S tep ping Motor Mitsumi 24V 7.5 Degrees 4Ω Ja pan Servo KH56KM 2u023 1.80,24V ,0.
4 TTP -248M Bar C ode Printer Service Manua l RS -232 Interface Pin Configuration: Host Function 9 Pin 25 Pin 9 Pin Printer Function 1 +5V RxD 2 3 2 TxD TxD 3 2 3 RxD DTR 4 20 4 DSR GND 5 7 5 GND DSR 6 6 6 RDY R T S 7 4 7 N/C CTS 8 5 8 RDY 9 +5V 1.
5 TTP -248M Bar C ode Printer Service Manua l EAN - 14 ITF14 PDF- 417 Maxicode DataMatrix 1.4 T ext Specification Font Wid th x Length Font 1 8x12 Font 2 12x20 Font 3 16x24 Font 4 .
6 TTP -248M Bar C ode Printer Service Manua l BF2 X X BF3 X X X BF4 X X X VF1 X X VF2 X X VF3 X X X VF4 X X X File Head of Font ( Fixed 32by tes ) Offset 0 B->Bitmap font Offset 1 0->Fixed pixel.
7 TTP -248M Bar C ode Printer Service Manua l BF3~4 VF3~4 Decode T able (char low byte) (char high byte) (offset 4 by tes ==> file start to font data) The font with decade table , the previous two .
8 TTP -248M Bar C ode Printer Service Manua l 2. SUPPLY SPECIFIC A T IONS 2.1 T ypes of Paper Two types of media are available for TTP-248M/2410M : label and ticket. In TTP-248M/2410M, there are two types of sensors for paper : gap sensor and black mark sensor.
9 TTP -248M Bar C ode Printer Service Manua l 2.3 Ribbon Specification Item Specification Ribbon Shape S poo l type Ribbon Width 25.4 ~ 1 14.3 mm Ribbon Length 45 0 m Diameter Less than 3.5 ” ( 89 mm) Roll Up Method Print surface wound outside as s tandard.
10 TTP -248M Bar C ode Printer Service Manua l 3. CIRCUIT DESCRIPTION 3.1 MCU VC C X1 16M Hz C1 15pF C2 15pF G ND C3 470p C4 470p B y p a s s C a p a c i t o r l i s t ( 0 .
11 TTP -248M Bar C ode Printer Service Manua l The figure below shows the PCB system area: Fig. 3.2 System Block of PCB MCU Communication port Decoder System External Memory Connector Memory System Cu.
12 TTP -248M Bar C ode Printer Service Manua l 3.2 MCU PIN De scription.
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21 TTP -248M Bar C ode Printer Service Manua l 3.3 Reset Circuit / R S T 1 GN D 2 VC C 3 3 VC C 5 4 VC C A 5 U10 L TC 1 72 8 VC C VD D VC C L R2 3. 4K R3 3. 0K GN D R 130 10 K C 77 0. 1uF C 78 0. 1uF GN D GN D VC C R E S ET GN D Fig . 3.3 Reset Circuit This is the reset circuit.
22 TTP -248M Bar C ode Printer Service Manua l 3.4 Memor y S y s tem D [ 0.. 31] A [ 0.. 25] /W E /C AS /R AS3L D QM LU /W E 0 / D QM LL C LK C KE SDR AM A [ 0.
23 TTP -248M Bar C ode Printer Service Manua l 3.5 Decoder Circuit s USE CPLD to decode. 3.6 Memor y A ddress Ma p ( Privileged mode).
24 TTP -248M Bar C ode Printer Service Manua l 0x00000 000 2-Gbytes virtual space, cacheable (write-back/write-through) Area P0 0x80000 000 0.5-Gbytes fixed ph ysical sp ace, cacheable (write-back / write-through) Area P1 0xA0000 000 0.5-Gbytes fixed ph ysical sp ace, non -cacheable Area P2 0xC0000000 0.
25 TTP -248M Bar C ode Printer Service Manua l 0xA8100 000 Ribbon Near End Data Reg ister (1 byte) 0xA8200 000 Centronics Data Register (1 byte) 0xA8300 000 TPH Data Area 1 Register (1 byte) 0xA8400 0.
26 TTP -248M Bar C ode Printer Service Manua l 3. 7 Firmw are Add ress M ap (Cacheable Address Flash 1) 0x80000 000 | 0x80001FFF Boot Interrupt V ector Initial Program Boot Area (32 Kbytes) (B oot Pro.
27 TTP -248M Bar C ode Printer Service Manua l 3.8 Power Dow n Sensor GND Anal o g G roun d C63 22 0u/35 V D8 SS24 L 1 6 10 0u C64 47 0u C67 10 0u/35 V L 1 9 0 VDD AGND M GND MO TOR_GN D L 2 2 0 VM M C14 0. 1u C70 15 00pF C73 22 00u/3 5V GND C6 0. 47uF 10V D9 SS24 L 1 7 10 0u C65 47 0u C68 10 0u/35 V L 2 0 0 VCC C15 0.
28 TTP -248M Bar C ode Printer Service Manua l 3. 9 Print Head DI1 /LA T C L K R 107 22 K Z1 3. 3V TM R 108 6. 2K R 15 1K Vdet /RE S E T _ PH Vdet AG ND AN AL OG GN D L -G ND 1 L -G ND 3 Vdd 4 Vdd 2 C.
29 TTP -248M Bar C ode Printer Service Manua l 3.10 Motor S y st em Circuit STEP PHASE 1 2 3 4 INA_R ON ON /INA_R ON ON INB_R ON ON /INB_R ON ON T able 5. Stepping Motor Pattern C 40 15 nF C 41 15 nF C 48 22 0n F C 49 22 0n F C 42 15 nF C 43 15 nF C 29 0.
30 TTP -248M Bar C ode Printer Service Manua l 3. 1 1 Sensor Circuit s Ribbon Near End Sensor The voltage of sender (PIN 3) is about 1.18V (1.17 V~1.19V). W hen the sensor detects the bl ack area, the voltage of receiver (PIN 2) is ≧ 2.10V . W hen the sensor detects the w hite area, the voltage of the receiver ( PIN 2 ) is ≦ 1.
31 TTP -248M Bar C ode Printer Service Manua l between 4.4V~3.7V . 2. Selecting AUTO GAP to detect label will g e t a value of tension, and then selecting the MANUAL G AP . W hen sensor detects w hite paper: LCD displays Reflect the voltage of receiver ( PIN 3) ≦ 2.
32 TTP -248M Bar C ode Printer Service Manua l Fig . 3.1 1 Peel-off Sensor Circuit Case Sensor The voltage of sender i s ab out 1.1 8V (1.17V ~ 1.19V) W hen sensor detects upper cover , the voltage of receiver (PIN 2) is ≧ 2.10V W hen sensor does not detect upper cover , the voltage of receiver is ≦ 1.
33 TTP -248M Bar C ode Printer Service Manua l 2. Selecting AUTO RIBBON to detect ribbon will get a value of tension, and then selecting the MANUAL Ribb on. W hen sensor detects ribbon: LCD displays Not Thro ugh the volt age of receiver (PIN 4) ≦ 1.
34 TTP -248M Bar C ode Printer Service Manua l U19 is used for industrial long-distance asynchronous communication;U19 is optional. 3.13 Parallel Port Circui t U2/1 00 U2/1 01 U2/9 8 U2/1 02 U2/1 03 U.
35 TTP -248M Bar C ode Printer Service Manua l 3.1 4 Cutter Dri ve System Fig. 3.17 Cutter Drive Circuit JP33Pin 2 and 4 connect DC motor; pin 3 connects sensor . Pin /BK Cutter is used to stop DC motor . PHASE is used to control obversion and reverse.
36 TTP -248M Bar C ode Printer Service Manua l 3.15 PIN Sw itch Circuit s 1 2 JP 28 2P I N JP 3/ 9 JP 3/ 1 開關 Fig . 3. 1 8 L TC490 and RS232 pin switch VC C GN D 1 2 JP 27 2P I N R 95 10 K U1/7 Fig . 3. 19 Download boot program to on-board Flash memory pi n switch 3.
37 TTP -248M Bar C ode Printer Service Manua l U23/ 28 R E S ET C S 0 GN D A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A 11 A12 A 13 A14 A 15 A16 A 17 A18 A 19 A20 A 21 A22 A 23 A24 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D.
38 TTP -248M Bar C ode Printer Service Manua l U13/ 4 U12/ 4 U13/ 6 U12/ 6 C 52 0. 01u F C 53 0. 01u F R 99 8. 2 R 100 8. 2 1 2 3 4 JP 14 4P I N S T E P P I NG _ M O T O R OU T 1 OU T 2 OU T 1 OU T 2 Fig .
39 TTP -248M Bar C ode Printer Service Manua l 3.17 Optional Items Circ uit s The following circuits prov ide optio nal detecti ng me ssage or inp ut/output control. R 134 1K R 136 10 0 D14 1N41 48 D13 1N41 48 C 81 0. 1uF AV C C AV SS R 133 1K R 132 1K R 135 10 0 D12 1N41 48 D11 1N41 48 C 80 0.
40 TTP -248M Bar C ode Printer Service Manua l 4. M A C HA NISM 4.1 Remo v e the Co vers and LCD Panel 1. Ope n T op Right Side Cov er . 2. Loosen the four screws used to fix Main Frame and T op Right Side Cov er .
41 TTP -248M Bar C ode Printer Service Manua l 3. Loosen the three screw s on T op Left Side Cover . 4. Rem ove T o p Rig ht Side Cover and T op Le ft Side Cover .
42 TTP -248M Bar C ode Printer Service Manua l Screw Screw LCD Panel Lower Front Cov er.
43 TTP -248M Bar C ode Printer Service Manua l 4.2 Replacing th e Mainboard 1. Disconne ct all h arnesses. 2. Rem ove the seven screw s on Mainb oard, two hexagon screws of serial port and two screws of parallel port. 3. Replace the Mainboar d. 4. Reassemb le in the reverse procedures.
44 TTP -248M Bar C ode Printer Service Manua l 4.3 Replacing th e Power Suppl y Unit 1. Disconne ct all h arnesses. 2. Turn the printer upside down to loosen the two screws of the Power Supply Unit on the bottom of the printer . 3. Replace the Pow er Supply Unit.
45 TTP -248M Bar C ode Printer Service Manua l 4.4 Replacing th e Ribbon Rew ind S pindle 1. Refer to 4.3 to r emove the Power Supply Unit. 2. Rem ove the E-ring of t he Label Rew ind S pindle and the Label Rewind S pindle with belt. 3. Loo sen the four screws of the S tepping Motor Frame.
46 TTP -248M Bar C ode Printer Service Manua l 4. Rem ove the E-ring of pulley . And then, remov e th e pulley . 5. Loo sen the three screws on the Cam S pind le Support Plate.
47 TTP -248M Bar C ode Printer Service Manua l 6. Replace the Ribbon R ewind S p indle. 7. Reassemb le in the rev er se procedures af ter replacing. Screws.
48 TTP -248M Bar C ode Printer Service Manua l 4.5 Replacing R ibbon Supply Spindle 1. Rem ove the four screws of the Ribbon Supply S pindle. 2. Remove the shaft bearing .
49 TTP -248M Bar C ode Printer Service Manua l 4. Reassemb le in the rev erse procedures after replacing..
50 TTP -248M Bar C ode Printer Service Manua l 4.6 Replacing Label Su pply Spindle 1. Refer to 4.2 to remove the Mainboard. 2. Remove the three screws of the Label Supply S pindle. 3. Remove the four screws of the fixing plate. 4. Replace the Label Supply S pindle.
51 TTP -248M Bar C ode Printer Service Manua l 5. Reassemble in the reverse procedures after replacing..
52 TTP -248M Bar C ode Printer Service Manua l 4.7 Replacing Label Rewind Spindle 1. Refer to 4.3 to remove the Power Supply Unit. 2. Remove the E-ring and the pulley of the Label Rewind S pindle. 3. Remove the three screws of the Label Rewind S pindle.
53 TTP -248M Bar C ode Printer Service Manua l 5. Replace the Label Rewind S pind le. 6. Reassemble in the reverse procedures after r eplacing. Screws Screws.
54 TTP -248M Bar C ode Printer Service Manua l 4.8 Replacing Pl aten 1. Refer to 4.1 to r emove the T op Right and Left Side Covers. 2. Release the Print Hea d Lift Lever . 3. Rem ove the screw an d the S t ri pper/Rewind Plate. 4. Rem ove the T ab Core, Support Plate and Right Shaft Bearing.
55 TTP -248M Bar C ode Printer Service Manua l 6. Rem ove the Pl aten and Left Shaft Bearing. 7. Reassemb le in the rev erse procedures after replacing.
56 TTP -248M Bar C ode Printer Service Manua l 4.9 Replacing M otor 1. Loo sen the four fixing screws on the Motor . 2. Disconne ct th e harness f rom the Motor 3.
57 TTP -248M Bar C ode Printer Service Manua l 4. Reassemb le in the rev erse procedures after replacing..
58 TTP -248M Bar C ode Printer Service Manua l 4.10 Replacing Print Head 1. Rem ove the screw s on the Print He ad . 2. Disconne ct th e two Printer Harnesses.
59 TTP -248M Bar C ode Printer Service Manua l 4.1 1 Replac ing Print Head Pres sure A djus tment Knob 1. Ope n the Rig ht Side Cover and Right Side Plate. 2. Rem ove the Nut from the Print Head Lif t Lever . Then remove the Print Head Lift Lever . 3.
60 TTP -248M Bar C ode Printer Service Manua l 5. Rem ove A.B.C.D in order . 6. Loo sen M4 scr ew , knob E and F . 7. Reassemb le in the rev erse procedures after replacing.
61 TTP -248M Bar C ode Printer Service Manua l 4.12 Replacing Gap/Black Mark Sensor 1. Disconne ct th e wires of Gap/Black Mark Sensor . 2. Refer to 4.8 to remov e the S t ri pper/Rewind Pl ate. 3. Loo sen tw o screws on Print Mechanism Lower Frame. 4.
62 TTP -248M Bar C ode Printer Service Manua l 5. Rem ove the screw on the main f r ame. The Gap/Black Mark Sensor assembly is separa te d into upper p art and lower part.
63 TTP -248M Bar C ode Printer Service Manua l 7. Reassemb le in the rev erse procedures after replacing..
64 TTP -248M Bar C ode Printer Service Manua l 4.14 Replacing Print Head Lift Lever Sensor 1. Ope n the T o p Lef t Side Cover . 2. Rem ove the Curly plastic pipe, and pull out the harness. 3. Disconne ct all h arness of Print Head Lift Lever Sensor .
65 TTP -248M Bar C ode Printer Service Manua l 5. TROUBLESHOOTING 5.1 T roubles hooting The following guide lists the most common problems that may be encountered when operating this bar code printer.
66 TTP -248M Bar C ode Printer Service Manua l 2. Labels may be stu ck in side print mechanism. gap/black mark sensor . 2. Remo ve the st uck label. Carriage open The printer carriage is open. Please close the print carriage. Me mory full ( FLASH / DRAM ) The space of FLASH/DR AM is full.
67 TTP -248M Bar C ode Printer Service Manua l 5.3 Self-test To initiate the self-test mode, depress the MENU button. Press MEN U button to scroll the cursor to Printer test. Press EXE button to enter the submenu and press MENU button to “Printer Config”.
68 TTP -248M Bar C ode Printer Service Manua l 5.6 Cleaning Print Hea d 1. Switch off and unplug the power cord. Allow the printhead to cool for a minimum of one minute. 2. Open the printer cover. 3. Remove the screw by the side of the carriage release lever.
69 TTP -248M Bar C ode Printer Service Manua l UPDA T E HISTORY Date Content Editor 2007/1/17 1. Modify TPH part n o. 2. Cancel guillotine cut ter part no. Camille 2007/1/24 1. Add cutter driver IC A3952SB (Non- RoHS) part no. Camille 2007/1/25 1. Modify the cutter part no.
Corpora te Headquarters Li Ze Plant 9F ., No.95, Minquan Rd., Xindian Dist., No.35, Sec. 2 , Ligong 1st Rd., Wujie T ownship, New T aipei City 231 41 , T aiwan (R.O.C.) Yilan County 268 41 , T aiwa n (R.O.C.) TEL: +886-2- 2218 - 6789 TEL: +8 86 -3- 990 - 6677 F AX: +886- 2- 2218 -5678 F AX: + 886 -3- 990 - 5577 Web site: www .
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