Benutzeranleitung / Produktwartung TI4100 GPU-24 des Produzenten Tesla
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WARNING *******SHOCK HAZARD POTENTIAL******* IMPROPER USE/FAILURE TO FOLLOW INSTRUCTIONS IN OPERATORS MANUAL CAN RE- SULT IN UNIT FAILURE AND/OR POSSIBLE INJURY, OR DEATH, BY ELECTRICAL SHOCK. THE TI 4100 GPU-24 IS A MAINTENANCE FREE, SEALED UNIT NO REPAIRS ARE AUTHORIZED.
TABLE OF CONTENTS TITLE Page CHAPTER 1 INTRODUCTION 1-1 CHAPTER 2 UNIT DESCRIPTION AND OPERATION 2 - 1 Section I Unit 2-1 Section II Description 2-2 CHAPTER 3 OPERATING LIMITS AND RESTRICTIONS 3 - 1 S.
CHAPTER 1 INTRODUCTION 1-1. GENERAL These instructions are for use by the owner/operator. They apply to handling and operation of the TI4100GPU-24 (Turbo Start 4100) ground power unit.
1-4. INDEX The index lists, in alphabetical order, every titled paragraph and figure contained in this manual. 1-5. ABBREVIATIONS AND SYMBOLS Abbreviations and symbols are used within text, headings and titles.
1-6. FORMS AND RECORDS NONE REQUIRED. 1-7. USE OF WORDS SHALL, SHOULD, AND MAY. Within this technical manual the word “shall” is used to indicate a mandatory requirement for proper operation and warranty purposes. The word “should” is used to indicate a non-mandatory but preferred method of accomplishment.
CHAPTER 2 UNIT DESCRIPTION AND OPERATION SECTION I. UNIT 2-1. GENERAL The TI4100GPU-24 (Turbo Start 4100) (Figure 2-1 and 2-2) is a compact, por- table and highly versatile 24/28.5 VDC electrical ground power unit. The unit incorporates a 208-240 single phase VAC to 28.
SECTION II DESCRIPTION 2.2. GENERAL SPECIFICATIONS WEIGHT UNIT: 100 lbs (50.39 Kg) DC POWER CABLE: 8.5 lbs (3.86 Kg) AC POWER CORD: 0.4 lbs (0.18 Kg) INPUT POWER AC TI4100GPU-24: 208-240 Single Phase VAC 50/60 Hz 30.0 amps max. OUTPUT POWER DC CONVERTER: 28.
2-3 UNIT DISCRIPTION AND DEMENTIONS.
CHAPTER 3 OPERATING LIMITS AND RESTRICTIONS SECTION I. GENERAL 3-1. PURPOSE Chapter 3 includes all important operating limits and restrictions that must be observed for proper and safe operation of the TI4100GPU- 24 (Turbo Start 4100) ground power unit.
3-4. 208-240 VAC CHARGER AND AC TO DC CONVERTER LIMITS The unit is designed with a single point AC receptacle for external power to operate both the internal charger and converter. The units AC voltage range can be factory set from 208 to 240 VAC SINGLE PHASE 30 AMPS MAX at 50/60 Hz depending upon customer requirements.
WARNING ********SHOCK HAZARD POTENTIAL********* Failure to use proper grounding can cause a potential shock hazard! In different countries, the 240 VAC 50/60 Hz power cord may require the use of a plug adapter to achieve plug style compatibility for 240 VAC 50/60 Hz operation.
3-8. CONTINUOUS OUTPUT RATE, 28.5 VDC CONSTANT OUTPUT 100 amp hours (with AC power connected) NOTE If current demand exceeds 100 amps, converter output voltage will drop below 28.
CAUTION Unit may be damaged if operated when unit’s cold or heat soaked tem- perature exceed the specified limit. If unit is operated when cold or heat soaked temperature limit is exceeded, a full functional check should be accomplished prior to continued use.
WARNING ********SHOCK HAZARD POTENTIAL********* Severe injury, or Death, from electrical shock is possible when per- sonnel and/or Turbo Start 4100 are wet during use and when 208-240 VAC power is being supplied to unit.
CAUTION Unit damage may occur if inlet and outlet vent ports are obstructed and/or cooling air flow is restricted. 3-13. UNIT OPERATION DURING AIRCRAFT FUELING/DEFUELING Power output is restricted to 24 VDC power cell output only. DO NOT CONNECT 208-240 VAC POWER SUPPLY.
CHAPTER 4 OPERATING PROCEDURES SECTION I. UNIT OPERATION 4-1. GENERAL Correct operation of the TI4100GPU-24 (Turbo Start 4100) includes both pre-use and operational checks of the unit. Knowledge of the operating limits, restrictions, performance, unit capabilities and functions is fundamental to correct and safe operation.
SECTION II. OPERA TING PROCEDURES 4-4. OPERATING PROCEDURES This section deals with normal procedures, and includes all steps necessary to ensure safe and efficient operation of the TI4100GPU-24 (Turbo Start 4100).
CAUTION REMEMBER, when the AC line cord is plugged in, the unit must be placed in the horizontal position to allow the cooling fan to operate properly! Unit may overheat if cooling fan fails. Do not operate if cooling fan fails. (More than one green bar present on bar graph) 3.
4-7. 24 VDC GROUND POWER (WITH 208/240 V AC POWER) SYSTEM HIGH POWER DE- MAND (101 amps and above) OR ENGINE ST ARTING . 1. TRANSPORT UNIT - The Turbo Start 4100 is easily transported us- ing the wheels that are incorporate into the unit. The unit is engi- neered to be pushed rather than pulled.
4-8 28.5 VDC GROUND POWER (WITH 208/240 VAC POWER) SYSTEM LOW POWER DEMAND (100 amps or less). 1. TRANSPORT UNIT - The Turbo Start 4100 is easily transported us- ing the wheels that are incorporated into the unit. The unit is en- gineered to be pushed rather than pulled.
CAUTION Unit may overheat if cooling fan fails. Do not operate if cooling fan fails. 2. CHECK FOR FULL CHARGE INDICATION - After 30 minutes, LED charge indicator should show a single steady or flashing green LED bar when fully charged, the last LED bar.
SECTION III. FUNCTIONAL CHECK PROCEDURES 4-10. FUNCTIONAL CHECK PROCEDURES This section deals with normal functional check procedures, and in- cludes all steps necessary to ensure the Turbo Start 4100 is func- tioning within specific operational parameters prior to operational use.
NOTE Under a full charge, the last green LED bar may blink. This does not indicate a malfunction. A non-blinking lighted green bar or a blink- ing green bar at the bottom of the LED column, both indicate a full charge. 7. CHECK DC VOLTAGE READING AT DC RECEPTACLE TERMINALS.
CHAPTER 5 PERFORMANCE DATA SECTION 1. INTRODUCTION 5-1. PURPOSE This chapter provides performance data for the TI4100GPU-24 (Turbo Start 4100). Continual reference to this information will enable the user to obtain maximum performance, utilization and service life from the Turbo Start.
SECTION II DATA CRITERIA 5-3 DATA BASIS The type of data used is indicated at the bottom of each performance chart under DATA BASIS. The applicable report and date of the data are also given. The data provided generally are based on one of three categories: a.
5-3 FIGURE 5-1.
FIGURE 5-2 5-4 TI41000GPU -24 OUTPUT V OL T A GE OUTPUT V OL T A GE MINUTES 23 AMP CONST ANT CURRENT L OAD 24 20 16 12 8 4 0 0 10 20 30 40 50 60.
FIGURE 5-3 5-5 0 0 150 300 450 600 750 900 1050 1500 1350 1200 5 10 15 20 25 30 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * (+25 C T emp) (-29 C T emp) Calculations based on actual test data at P ratt- Whitney Canada on 30 March 1992.
CHAPTER 6 CARE AND MAINTENANCE SECTION I. UNIT CARE 6-1. GENERAL Although the TI4100GPU-24 (Turbo Start 4100) has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life.
SECTION II. MAINTENANCE 6-3. MAINTENANCE OF UNIT - The Turbo Start 4100 is a maintenance- free unit, no repairs are authorized. Warranty will be void if unit is tampered with. If unit fails to operate contact Manufactures War- ranty Claim (see unit warranty).
Chapter 7 Push To Test Modification General Information And Operation 7-1. General THIS MODIFICATION HAS BECOME STANDARD EQUIPMENT FOR EACH OF OUR UNITS. BOTH MILITARY AND CIVILIAN CLIENTS HAVE FOUND THIS MODIFICA- TION TO BE CRITICAL TO THEIR OPERATION.
Chapter 8 ON/OFF SWITCH General Information And Operation 7-1. General The TI4100GPU-24 comes equipped with an On/Off switch on the face plate, This switch controls AC power input only, It does not co.
PARAGRAPH INDEX 208-240 VAC Charger and AC to DC Converter Limits, 3-4 24 VDC Ground Power (NO 208-240 VAC Power Supply) Engine Starting or DC system Power, 4-6 24 VDC Ground Power (With 208-240 VAC Power) System High Power Demand (21-1500 Amps) or Engine Starting, 4-7 28.
PARAGRAPH INDEX Index, 1-4 Maintenance of Unit, 6-3 Maximum Output Current, Figure 5-3 On/Off Switch General, 8-1 On/Off Switch Operation, 8-2 One (1) Hour Rate, 24 VDC Constant Output, 3-6 Operating .
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