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SINUMERIK 840C SIMODRIVE 61 1 - D Installation Guide 09.2001 Edition Installation Instructions Service Documentation.
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SINUMERIK 840C SIMODRIVE 611-D Installation Instructions Installation Guide SINUMERIK 840C / CE Control Standard / Export Version SIMODRIVE 611-D Drive Software Version Software Version 1.
SINUMERIK ® documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the ”Remarks” column. Status code in ”Remarks” column : A . . . New documentation.
Preliminary Remarks Notes for the reader This manual is intended for manufacturers of machine tools who use SINUMERIK 840C. The "Installation Instructions" discuss the installation and start-up procedures, from installation of the system through the testing of the most important functions.
Safety notes DANGER This warning notice means that loss of life, severe personal injury or substantial material damage will result if the appropriate precautions are not taken. WARNING This warning notice means that loss of life, severe personal injury or substantial material damage can result if the appropriate precautions are not taken.
Prerequisites and Visual Inspection 1 General Reset and Standard Start-up 2 PLC Installation 3 Machine Data Dialog (MDD - as from SW 3) 5 NC Machine Data (NC MD), NC Setting Data (NC SD) 6 Drive Machi.
Contents 1 Prerequisites and Visual Inspection . . . . . . . . . . . . . . . . . . . . . . 1–1 1.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1 1.2 Visual inspection . . . . . . . . . . . . . . .
4 MMC Area Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1 4.1 General notes / Overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1 4.1.1 Password . . . . . . . . . . . . . . . . . . . . . . .
5.3 PLC configuration and PLC machine data (as from SW 3) . . . . . . . . 5–18 5.3.1 PLC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–18 5.3.2 PLC machine data . . . . . . . . . . . . . . . . . . . . . .
6.6.6 Channel-specific MD bits 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–155 6.7 Axis-specific MD 2 (axial data 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6–158 6.7.1 Axis-specific MD bits 2 (axial bits 2) . . . .
9.3 Function generator (axis and spindle - as from SW 3) . . . . . . . . . . . 9–23 9.3.1 Function generator (axis and spindle) - signal parameters (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–24 9.3.
10.5 Spindle installation, spindle functions . . . . . . . . . . . . . . . . . . . . . . . 10–49 10.5.1 Open-loop control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–51 10.5.2 Oscillation mode . . . . . . . . . . . . . .
12.6 Coordinate transformation 6FC5 150-0AD04-0AA0 . . . . . . . . . . . 12–18 12.6.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–18 12.6.2 Functional description . . . . . . . . . . . . . . . . . . .
12.10 FIFO/predecoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–71 12.10.1 Rapid block change using FIFO function (up to SW 2 only) . . . . . . . . 12–71 12.10.2 Control of predecoding (SW 5 and higher) . . . . . . .
12.15 Switchover measuring system 1 or 2 (SW 2 and higher) . . . . . . . 12–116 12.15.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–116 12.15.2 Feed axes . . . . . . . . . . . . . . . . . . . . . . .
12.18.13 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–156 12.18.13.1 Brief start-up of a GI grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–156 12.18.13.2 Full start-up procedure .
12.20.4.4 DC link undervoltage monitoring in 611D . . . . . . . . . . . . . . . . . . . . 12–217 12.20.5 DC link buffering and monitoring of generator minimum speed limit . . 12–218 12.20.5.1 DC link buffering . . . . . . . . . . . . . . . . . . .
12.26 BERO interface (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . . . 12–269 12.27 Parameter set switchover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–270 12.27.1 Parameter set switchover (up to SW 3) . . . . . .
12.32.14 Example on a double-slide turning machine . . . . . . . . . . . . . . . . . . . 12–324 12.32.15 Collision monitoring (as from SW 6.3) . . . . . . . . . . . . . . . . . . . . . . . 12–329 12.32.15.1 Additive protection zone adjustment via setting data .
11.92 1 Prerequisites and Visual Inspection 1.1 Prerequisites 1 Prerequisites and Visual Inspection 1.1 Prerequisites The following prerequisites must be fulfilled prior to initial start-up: • Electrical and mechanical installation of the machine must have been completed and the axes prepared for operation.
1 Prerequisites and Visual Inspection 11.92 1.2.1 Information on module handling 1.2.1 Information on module handling • Synthetic or rubber soling, and in particular flooring and carpeting, may produce static charges of several kilovolts in human beings.
06.93 1 Prerequisites and Visual Inspection 1.2.1 Information on module handling Additional instructions: • Do not open the special packaging unnecessarily. • Do not bring into contact with synthetic materials (possibility of static charging). • Disconnect the power supply prior to insertion and removal.
1 Prerequisites and Visual Inspection 06.93 1.2.5 Cables 1.2.5 Cables Check all cables in accordance with the cable and equipment overview (refer to Interface Description, Part 2). This applies particularly to cables made up by the customer. A random check should be made on at least one connector.
06.93 1 Prerequisites and Visual Inspection 1.2.10 Jumpering 1.2.10 Jumpering The jumper configurations on the modules required at the time of installation and start-up is discussed in Part 2 of the Interface Description.
1 Prerequisites and Visual Inspection 10.94 1.3 Standard / Export version 1.3 Standard/Export version Export regulations Due to the fact that the German export list requires approval for certain control functions, two versions of the SINUMERIK 840C can be configured.
03.95 1 Prerequisites and Visual Inspection 1.4 Installation Checklist 840C 1.4 Installation Checklist 840C F-No. . . . . . . . . . . . . . . . . . . .
1 Prerequisites and Visual Inspection 03.95 1.4 Installation Checklist 840C 5. Standard installation completed and customer specific machine data entered? Yes No Yes No 6.
10.94 1 Prerequisites and Visual Inspection 1.5.1 Self-test and system start-up 1.5 Voltage and functional tests 1.5.1 Self-test and system start-up NC area The checksum of the system program memory is generated whenever the control is switched on (Power On routines) and during cyclic operation.
1 Prerequisites and Visual Inspection 03.95 1.5.1 Self-test and system start-up File system check (SOFTWARE 4.4 and higher) Messages during the file system check: The previous message Checking file sy.
10.94 1 Prerequisites and Visual Inspection 1.6 Loading data into the NCK on starting up the control (as from SW 2) 1.6 Loading data into the NCK on starting up the control (as from SW 2) After the co.
Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 2-1 SINUMERIK 840C (IA) 2 General Reset and Standard Start-Up As from software version 3, machine data dialog is used for the standard start-up. For further details, refer to Machine Data Dialog (MDD) Section.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-2 SINUMERIK 840C (IA) 2.2 Standard installation and start-up as flowchart (as from SW 3) Default values can be used for data in gener.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-3 SINUMERIK 840C (IA) 2.3 Select general reset mode (as from SW 3) ST ART NC-ON Communication to NCK Ye s No General reset mode displ.
FORCEDBOOT NCK-PLC PLC GEN. RESET FORMA T NCK AWS 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-4 SINUMERIK 840C (IA) 2.4 General reset (as from SW 3) Fig. 2.1 The DIAGNOSIS, ST ART -UP and GENERAL RESET MODE softkeys are used for selecting the GENERAL RESET MODE basic display .
DRIVE GEN. RESET SA VE PLC END GENERL RESET MODE 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-5 SINUMERIK 840C (IA) The configuration file for digital drives is deleted on the hard disk. This function has no effect on analog drives.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-6 SINUMERIK 840C (IA) 2.5 Memory configuration (as from SW 3) Standard values for DRAM 1 MB Part prog. 704 kB Part prog. 512 kB UMS 256 kB IKA 16 000 points 256 kB UMS 64 kB IKA 4 000 points 240 kB Block buffer 0 kB Meas.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-7 SINUMERIK 840C (IA) Setting ranges for SRAM Default values Setting ranges T ool of fsets 32 kB 0 to 1 638 tools 0 to 64 kB R parameters 19 kB Channel: 0 to 700 parameters Central: 700 to 9 999 parameters 0 to 64 kB Free 13 kB 64 kB are available for tool offsets and R parameters.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-8 SINUMERIK 840C (IA) 2.6 Loading machine data (as from SW 3) Note Loading the machine data function takes several seconds and is accompanied by the flashing message “W ait”. Selection The following softkeys must be pressed: Diagnosis, Startup, Machine data, File functions: Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-9 SINUMERIK 840C (IA) error messages that occur during the Load from disk function. On ending general reset mode, load the drive data (under file functions drive configuration) or the complete file (under file functions machine configuration) again.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-10 SINUMERIK 840C (IA) 2.7 Deselect general reset mode General reset mode Start-up end softkey 1) S-U switch on CSB set to Start- up .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-1 1 SINUMERIK 840C (IA) 2.8 Standard installation short version (up to SW 2) As from software version 3, machine data dialog is used for standard installation and start-up. See Machine Data Dialog Section (MDD).
LOCK P ASSWORD 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-12 SINUMERIK 840C (IA) When the softkeys, DIAGNOSIS, NC DIAGNOSIS, NC ST ART -UP and ENTER P ASSWORD have been pressed, the following display appears: 16:38 JOG PROGRAM RESET M.
DEL./LOAD MACH. DA T A DELETE NC-MD LOAD NC-MD T VERSION LOAD NC-MD M VERSION LOAD DELETE PLC-MD LOAD PLC-MD 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-13 SINUMERIK 840C (IA) 2.
DELETE CYCLES MD INITIAL. ME- MOR Y FORMA T USER DA T A FORMA T P A RT PROG. PLC GEN. RESET END ST ART -UP 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-14 SINUMERIK 840C (IA) “ DELETE CYCLES-MD ” : The cycle setting data and MIB parameters are deleted and formatted.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-15 SINUMERIK 840C (IA) 2.10 Standard installation and start-up as flowchart (up to SW 2 only) ST ART V oltage test Functional test NC-MD PLC-MD Axis start-up Spindle start-up T est run Save data to HD of MMC CPU END 2 General Reset and Standard Start-Up 2.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-16 SINUMERIK 840C (IA) 2.1 1 Enter PLC machine data (up to SW 2 only) ST ART Data area Parameter softkey 1) NC diagnostics softkey NC.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-17 SINUMERIK 840C (IA) 2.12 Enter NC machine data (up to SW 2 only) ST ART Data area Parameter softkey 1) NC diagnostics softkey NC s.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-18 SINUMERIK 840C (IA) 2.13 Axis installation (simplified, up to SW 2 only) ST ART JOG mode Axis traversing move- ment (direction key.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 2-19 SINUMERIK 840C (IA) 2.14 Spindle installation (Example: one spindle, up to SW 2 only) 1 1 ST ART Enter channel no.
Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 3-1 SINUMERIK 840C (IA) 3 PLC Installation 3.1 General remarks PLC CPU versions Three dif ferent PLC CPU versions can be used in the SINUMERIK.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-2 SINUMERIK 840C (IA) PG interface Only the following values are permissible for the PG inter- face on the PLC 135 WD: 9600 BAUD P ARITY EVEN 2 ST OP BITS The PG interface is always active.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-3 SINUMERIK 840C (IA) When the PG software is selected, the 1st serial interface is disabled. It is only enabled again when the PG mode is terminated. Caution With the PG software, it is possible to select other files as well (not S5 files) to delete or copy them etc.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-4 SINUMERIK 840C (IA) Backspace Delete character not possible 1) . DEL Delete char .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-5 SINUMERIK 840C (IA) Restrictions S The data management function BTRIEVE is not installed. S For output on the printer via the parallel interface parallel 1 (Centronics, X122) on the MMC-CPU, LPT1 must be set in the printer parameters.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-6 SINUMERIK 840C (IA) Save/load S-RAM user pro- gram memory S-RAM user data memory Directory PLC/pro- gram file ANW_PROG Disk PLC save X151 Save/load to external in PC format e.g. PCIN 3.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-7 SINUMERIK 840C (IA) Procedure PLC 135 WB2 with REST ART EPROM submodule and PLC 135 WD as from SW 3 Prerequisites: The PLC user program should exist either on diskette or on the hard disk, the RAM of the PLC CPU is empty .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-8 SINUMERIK 840C (IA) 3.5 P LC diagnostics The following diagnostics displays exist: Displayed by Brief description 1 LED CPU hardwar.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-9 SINUMERIK 840C (IA) 3.5.2 System initialization program After the self diagnostics program has been run through, the system initialization program is requested. In its first section, the data required for running the organization program are set up.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-10 SINUMERIK 840C (IA) 3.5.3 UST ACK, detailed error coding The operating system can detect malfunctioning of the central processor , errors in the system program or effects of incorrect programming by the user .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-1 1 SINUMERIK 840C (IA) 3.5.4 PLC status In the “ PLC ST A TUS ” mode, the user can read out the contents of counters and timers and read out and write input words, output words, flag words, data words and data double words.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-12 SINUMERIK 840C (IA) INPUT : Enter new value for the selected word or bit RECALL: Return to preceding display Example of operation .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 3-13 SINUMERIK 840C (IA) 3.5.5 Timeout analysis A write access to the communication or local bus is executed by the bus interface. The processor immediately receives an acknowledgement and continues.
SET DELETE 09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 4–1 SINUMERIK 840C (IA) 4 MMC Area Diagnosis 4.1 General notes/overviews 4.1.1 Password A password protects data against unauthorized access. The MMC and NCK areas are password-protected.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–2 SINUMERIK 840C (IA) 4.1.2 Simplified switchover between languages (as from SW 5) In the Diagnosis area it is possible to changed the language of the input screens that appear subsequently .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–3 SINUMERIK 840C (IA) 4.1.3 Printing screen hardcopies The screen hardcopies are stored in a compressed TIFF or PCX format to reduce the transmission times via the RS 232 interface. The format is selected in two Bedconf entries.
Diagnosis Display by priority Display by time Messages Alarms Language/ Sprache Password PG function 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–4 SINUMERIK 840C (IA) 4.1.4 Selection of the Diagnosis area Select the DIAGNOSIS area with this softkey in the area menu bar .
Service display Start-up A Alarm log 1 Alarm log 2 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–5 SINUMERIK 840C (IA) Fig. 4.3 Default setting: All alarms and messages are included. Default setting: All reset and power ON alarms are included.
NC info NC service PLC service Drive MSD/ FDD Exit points Start-up A Logbook 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–6 SINUMERIK 840C (IA) Display NCK software version For description see NC service in this section. The displays are used for debugging incorrect programs.
Machine data Drive servo startup General reset mode PC data Options Backup T ime/date 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–7 SINUMERIK 840C (IA) For a description of the machine data dialog MDD (on SW3 and higher) see Sec- tion 5, Machine data dialog (MDD).
NCK power ON Start-up end 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–8 SINUMERIK 840C (IA) NCK power ON without voltage failure. Features: S MD are activated. S Reference point values are lost. S PC data are not updated. T erminate the machine data dialog (MDD).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–9 SINUMERIK 840C (IA) S Parameter set conversion Selected parameter set is displayed. S Service no. See the Diagnostics Guide for the list of service nos. Service values are displayed in double size, i.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–10 SINUMERIK 840C (IA) 4.2.1 Selection of service data Data range Diagnosis Service display NC service Single axes Single spindles Further axes/ spindles Service Axes single display Axis 1 (1–8) Following error Absolute actual value Absolute setpoint value Abs.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4– 11 SINUMERIK 840C (IA) The figure for single display is updated more frequently than the figure for several axes and spindles. Note Use the single figure for exact control. Change to the following axes with “ Page down ” key .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–12 SINUMERIK 840C (IA) Selection of the The display of the service data is selected with the softkey Diagnosis, Service spindle service data displays. Selection see also Section 5.4.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–13 SINUMERIK 840C (IA) Explanation of display fields MSD 1st screen Drive status This display field describes the ramp-up and operating status of the digital drives.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–14 SINUMERIK 840C (IA) Message ZK1 This display field contains the state of message state class 1 of cyclic status word 1 (drive MD 1 1002.
MSD 2nd screen 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–15 SINUMERIK 840C (IA) Drive service display MSD 2nd screen Press the MSD 2nd screen softkey in the service area for drive MSD/FDD.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–16 SINUMERIK 840C (IA) Speed setpoint This display field contains the status of speed setpoint smoothing of cyclic status smoothing actual value word 1 (drive MD 1 1002.
FDD 1st screen 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–17 SINUMERIK 840C (IA) Motor temperature This display field shows the current motor temperature (SW 3: drive MD 1/SW 4: drive MD 1702). Status of binary inputs This display field contains the state of the binary input (drive MD 1 1).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–18 SINUMERIK 840C (IA) Feed drive This display field describes the currently selected FDD drive as selected via soft- keys drive +/ –.
FDD 2nd screen 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–19 SINUMERIK 840C (IA) Active power (SW 4) This display field shows the current active power (drive MD 1 101 1). Smoothed current This display field shows the smoothed current actual value in percent actual value (drive MD 1708).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–20 SINUMERIK 840C (IA) Parking axis setpoint This display field shows the status of parking axis of cyclic control word 1 (drive MD 1 1004.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 4–21 SINUMERIK 840C (IA) 4.4 PC data All data not documented in the following sections must not be changed. Overview WOP MASTER LIST MODULE OPERA TION LANGUAGES MESS. CONFIG. BASIC USER FUNCTION AREAS .
PRESET 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–22 SINUMERIK 840C (IA) Keyswitch If the keyswitch is in position 3 when the system starts up, the control takes its data from the SIEMENS branch. All user data are password protected.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–23 SINUMERIK 840C (IA) ! Danger Up to SW 4: The data in the USER branch are overwritten without confirmation. As from SW5: When you press softkey PRESET you are asked whether you really want to overwrite the data in the USER branch.
PRESET 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–24 SINUMERIK 840C (IA) Press the softkey PRESET to copy the file into the USER branch (from SW 5 a configuration window is also displayed). Fig. 4.13 It does not matter which branch is selected.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–25 SINUMERIK 840C (IA) 4.4.2 Configuration file CONFIG Any files which are not documented here must not be edited. Selection: SK ... , PC data Fig. 4.14 Data format of the The configuration file is stored in ASCII format.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–26 SINUMERIK 840C (IA) 4.4.2.1 Keywords Keywords are words reserved by the system.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–27 SINUMERIK 840C (IA) 4.4.2.2 V alue ranges and default values Keyword V alue range Default value LANGUAGE String of max.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–28 SINUMERIK 840C (IA) BT_Name FlexOS name of the operator panel interface. For operation without the operator panel enter “” only . The default setting is “ SER ” (upper case mandatory).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–29 SINUMERIK 840C (IA) For example, the interpretation of following configuration entry: PROTMASK1 K = OT < 4 PROTMASK1 K > OP < 100 PROTMASK2 N1000 – 1 10000 All the NCK alarms with a message type smaller than 4 are entered in the alarm log (i.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–30 SINUMERIK 840C (IA) Y ou can reactivate the write enable function on the hard disk of the MMC CPU making an entry to the configuration file of the master control CONFIG (PROT- MODE DISK).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–31 SINUMERIK 840C (IA) 4.4.3.1 Configuration file BEDCONF in directory Operation/Basic Setting // .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–32 SINUMERIK 840C (IA) ’ 0 ’ ’ 0 ’ ’ 0 ’ ’ 0 ’ ’ 0 ’ // BAPPLMENMODLIST i 1 1 15000 // BAPPLIND i 2 2 15002 ’.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–33 SINUMERIK 840C (IA) ’ 0 ’ ’ 0 ’ ’ 0 ’ ’ 0 ’ ’ 0 ’ // TermiIBN a 1 1 3 a 2 1 114 ’ 7 ’ ’ 11 ’ ’ 12 .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–34 SINUMERIK 840C (IA) BPOSNEG_DEF The parameter BPOSNEG_DEF sets whether the screen display is to be in posi- tive mode (enter PO) or in negative mode (enter NE). Y ou can enter PO or NE here but be sure to enter the parameter in capital letters.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–35 SINUMERIK 840C (IA) The parameters below contain the preset values for block generation. BEASA TZNR_FLAG_ The BEASA TZNR_FLAG_DFL T word specifies the selection; DFL T block number YES parameter = 1 or block number NO parameter = 0.
PRESET SA VE 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–36 SINUMERIK 840C (IA) With a main memory capacity of 16 MB the mutual exclusion of certain applica- tions can be cancelled. This is the case for the mutual exclusion of the optional applications WOP and SIMULA TION.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–37 SINUMERIK 840C (IA) The configured texts are activated on Power on. 35 L F 36 a 4 5 232 // Values for 37 ’– ’ ’Slide1’ ’Slide2’ ’PORTAL’ ’Loader’ L F 38 d 1 1 0 L F 39 L F Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–38 SINUMERIK 840C (IA) 4.4.4 Color definition tables 4.4.4.1 10” color display (up to SW 4.4) 6FC5 103 –0AB V 2–0BA0 Introduction In the color definition tables, you can define the individual colors by mixing RGB proportions.
PRESET 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–39 SINUMERIK 840C (IA) Changing the file POCOCLUT for the MACHINE area If no CLUT s are available in the user branch OPERA TION/MACHINE, they must be copied from the Siemens branch to the user branch with the softkey .
SA VE 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–40 SINUMERIK 840C (IA) The change is made in the ASCII editor and must be saved on the hard disk using the softkey save. The new colors become active after the next POWER ON. The value range for each primary color is between 0 and 1000.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–41 SINUMERIK 840C (IA) 4.4.4.2 New 19 ” operator panel as from SW 4.5 (5) 6FC5 103 –0AB VV – V AA1 Standard CLUT table There is a new standard POCOCLUT and NECOCLUT table for color .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–42 SINUMERIK 840C (IA) Color table For positive screen display: For negative screen display: Standard setting 8 tones of grey POMOC.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–43 SINUMERIK 840C (IA) 4.4.4.3 Defining individual color tables (as from SW 5.4) Introduction As from SW 5.4, the user can define his own color tables (for example, for different displays).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–44 SINUMERIK 840C (IA) 4.4.5 Color mapping lists Introduction The operator system works with symbolic colors represented by numbers within the range 0 to 127. For example, the background of the softkey bars is in color 65.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–45 SINUMERIK 840C (IA) Example 1 Suppose we want to change the background color of the softkey bar . In the (with color and table for assigning picture elements to symbolic colors , the symbolic positive display modes) color code for the softkey bar background is the number 65.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–46 SINUMERIK 840C (IA) Symbolic color Picture elements Back- ground color T ext color T ext back- ground Border color Border backgr . Configuration area 0 and 1 89 free 88 –– –– Application field 88 –– –– –– –– Cursor text in config.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–47 SINUMERIK 840C (IA) 4.4.6 Color settings for monochrome display 4.4.6.1 10” monochrome display (up to SW 4.4) 6FC5 103 –0AB V 2–0AA0 Introduction The BEDCONF , NECOLLI and NEMOCLUT files have to be edited for improving the quality of the screen display .
Save as cycle Delete cycle 09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 4–48 SINUMERIK 840C (IA) 4.4.7 Cycles Press the DIAGNOSIS and PC DA T A softkeys to select the cycles area.
MODIFY OPTIONS OK 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–49 SINUMERIK 840C (IA) 4.5 Activating options (as from SW3) Press the DIAGNOSIS/ST ART -UP/OPTIONS softkeys to change over to the Op- tions basic display . Fig. 4.21 Note A PLC cold restart is required before you can implement PLC expansions.
ACTIV A TE OPTIONS 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–50 SINUMERIK 840C (IA) Press the select key to select. Press the ACTIV A TE OPTIONS key for activating the selected option.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–51 SINUMERIK 840C (IA) Accessing the CD ROM via PC link software (SW 6 and higher) Installation sequence A software update can be made with PC link (SW 6 and higher). The software is delivered on CD ROM.
ST ART 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–52 SINUMERIK 840C (IA) Selecting BACKUP Press the softkeys DIAGNOSIS then ST ART -UP 1) then BACKUP to obtain the basic display for BACKUP . When BACKUP is selected, the entire MMC area is stopped.
1 1 2 3 4 5 6 1 2 3 4 7 8 9 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–53 SINUMERIK 840C (IA) Backup menu tree Restore/backup (first install correct streamer with Item 2/Item3 set streamer type) Install MMC system When you select menu item 1, new MMC software, SW options (e.
2 1 2 3 1 2 3 4 4 1 2 3 5 6 3 4 5 6 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–54 SINUMERIK 840C (IA) Setup / Configure options Setup WOP options See Configuring Guide Graphi.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–55 SINUMERIK 840C (IA) Activating the hard The hard disk is configured with 5 Mbytes for user data. It is possible to use disk options more memory area if one or several hard disk options are activated.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–56 SINUMERIK 840C (IA) 4.8 Functions up to SW 2 4.8.1 NC data management (up to SW 2) As from SW 3 NC data management has been moved to the Services area. Please refer to the Operator ’ s Guide for more detailed information.
SA VE ST ART 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–57 SINUMERIK 840C (IA) MACHINE P ARAMETER PROGRAMM. SERVICES 14:22 Start-up/SIEMENS/NC data Start-up/User/NC data NC/data Name Length Date NC/data Name Length Date ... .
OK LOAD EDIT 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–58 SINUMERIK 840C (IA) During data transmission the following dialog text appears: !!! T ransmission of NC to PC active !!! If a file of the same name already exists, you are asked if you want to overwrite this file: PC data exist.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–59 SINUMERIK 840C (IA) 4.8.2 PLC data (up to SW 2) As from SW 3 NC data management has been moved to the Services area. Please refer to the Operator ’ s Guide for more detailed information.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–60 SINUMERIK 840C (IA) 4.8.3 PCF files (up to SW 2) From SW 3 the files MELDDA TR and MELDTEXT are re- sponsible for the entire alarm concept. Configuration is de- scribed in the Interface Description Part 1, Signals.
SERVICES MANAGEMENT NEW NEW 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–61 SINUMERIK 840C (IA) Creating a file in the SERVICES area Select the SERVICES area.
LOAD OK OK DIAGNOSIS PLC data management 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–62 SINUMERIK 840C (IA) Name Length Date PLC/data Name Length Date .. PCF1 18 03–12–1993 1 1:14:00 LADER 0 03–12–1993 1 1:10:34 PCF1 1 0 03–12–1993 1 1:02:14 TUER1 0 03–12–1993 1 1:05:08 Start-up/SIEMENS/PLC data PLC/data .
SA VE Programm. EDIT NC SELECT PROGRAM SA VE ST ART OK 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–63 SINUMERIK 840C (IA) Y ou can create the PCF file with the ASCII editor , configuring is described in In- terface Description Part 1.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–64 SINUMERIK 840C (IA) Setting data for PCF files: Y ou define the active PCF file in the general setting data.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 4–65 SINUMERIK 840C (IA) 4.9 Equivalent keys on the PC keyboard and the operator panel The following table lists all keys that have a different form on the PC keyboard and the operator panel control but the same function.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–1 SINUMERIK 840C (IA) 5 Machine Data Dialog (MDD – as from SW 3) 5.1 General remarks Introduction The SINUMERIK 840C and Machine Data Dialog operation. The Machine Data Dialog replaces the conventional method of entering machine data via lists.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–2 SINUMERIK 840C (IA) Note Press the info key to display a short description of the machine configuration. Fig. 5.1 Explanation The machine configuration display gives you an overview of the current data record and is only a display .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–3 SINUMERIK 840C (IA) Axes S Name: The name of the axis appears in this window when NC MD 5680 ff (axis name) is set. Possible input values are: X – X15, Y – Y15, Z – Z15, A – A15, B– B15, C – C15, U – U15, V – V15, W – W15, Q – Q15, E – E15.
Search Password 09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–4 SINUMERIK 840C (IA) 5.1.1 General notes on operation Search (SW 3 and higher) Select the Search function with this key . Explanation With this function you can either search for a “T erm” (e.
Calc. con- troll. data 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–5 SINUMERIK 840C (IA) MD info window (SW 3 and higher) Select the MD info window function with the “ End ” hardkey .
+ Copy to clipboard Paste from clipboard 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–6 SINUMERIK 840C (IA) Current controller: MD 1 120 P gain current controller (FDD/MSD) MD .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–7 SINUMERIK 840C (IA) 5.1.2 Fast switching between MDD and service display (as from SW 5) Service displays In all axis specific displays it is possible to select the axis service display with the for axes highest vertical softkey .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–8 SINUMERIK 840C (IA) Service display for several axes Fig. 5.4 In the three-axis display , the units column is omitted for space reasons. Selecting columns The columns are selected using the home key .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–9 SINUMERIK 840C (IA) 5.2 NC configuration and NC machine data (as from SW 3) 5.2.1 NC configuration Selection Diagnosis Machine data Start-up NC MD Press the Diagnosis, Start-up, Machine data and NC MD softkeys to call the NC configuration display .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–10 SINUMERIK 840C (IA) Spindle S Mode group: The assignment of mode group to spindle is determined by the setting in NC MD 4530 ff (spindle valid in mode group). S Available: The spindle is displayed as existing when NC MD 5210.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5– 11 SINUMERIK 840C (IA) 5.2.2 NC machine data Menu tree NC MD (1) (2) (3) (4) (5) (6) (7) (8) (1) (2) (3) (4) (5) (6) (8) General NC MD Geometry motion Channel Axis Spindle Gearbox interpol.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–12 SINUMERIK 840C (IA) Note A list of the individual NC machine data is given on the following pages.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–13 SINUMERIK 840C (IA) Softkey Controller data This softkey contains position controller , compensation, feedforward control, filter setting and travel to fixed stop machine data. SW 4 also contains quadrant error compensation (from SW 4.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–14 SINUMERIK 840C (IA) 5.2.3 Setpoint-Actual value matching for axes and spindles The following NC machine data still have to be set before you can operate the drives after drive installation.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–15 SINUMERIK 840C (IA) 5.2.4 Measuring system adaptation for axes and spindles (as from SW 4) Explanation This function is used to automatically calculate the position control resolution and measuring system resolution (optimization of the closed position control loop).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–16 SINUMERIK 840C (IA) Motor measuring system example Information required: m + rxl 4xpxf Gearbox factor: r + r1 (leadscrew) r2 (mo.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–17 SINUMERIK 840C (IA) 5.2.5 Copying a complete machine data block (as from SW 5.6) General The “ NC configuration ” basic screen contains the softkeys for copying and inserting complete spindle and axis data blocks.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–18 SINUMERIK 840C (IA) 5.3 PLC configuration and PLC machine data (as from SW 3) 5.3.1 PLC configuration Selection Diagnosis Machine data Start-up PLC MD The PLC configuration display appears on the screen when you press the Dia- gnosis, Start-up, Machine data and PLC MD softkeys.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–19 SINUMERIK 840C (IA) S Address: The address assignment for the 1st machine control panel is determined in PLC MD 128 (initial address for 1st machine control panel). S TT machine: The setting in PLC MD 6066.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–20 SINUMERIK 840C (IA) 5.3.2 PLC machine data Menu tree PLC MD Peripheral setting (1) (2) (3) (4) (5) (6) (1) (2) (3) (4) (5) (6) (7) Alarms, messages PLC basic data User MD T ool managem.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–21 SINUMERIK 840C (IA) (1) PLC MD/Peripherals setting Softkey This softkey contains various interface DMP interface and PLC 135 WD DMP configuration user machine data. Softkey Interrupts This softkey contains central and distributed interrupt machine data.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–22 SINUMERIK 840C (IA) 5.4 Drive configuration and drive machine data (as from SW 3) 5.4.1 Drive configuration Selection Diagnosis Machine data Start-up Drive MD Press the Diagnosis, Start-up, Machine data and Drive MD softkeys to display the drive configuration display .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–23 SINUMERIK 840C (IA) 5.4.2 Drive machine data for axes (FDD) and spindles (MSD) Menu tree (1) (2) (1) (2) Drive MD Axis (FDD) Spindle (MSD) Motor/PS data Monitor’g, limitation Message data File functions Meas.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–24 SINUMERIK 840C (IA) Softkey This softkey contains status display , current values (drive/servo), status register , Status Data motor encoder diagnostics, min., max. memory , monitor function, I/F mode, diagnostics servo and communications servo/61 1D machine data.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–25 SINUMERIK 840C (IA) Note Any number from 1 to 15 (up to SW 4, from SW 5, 1-30) in any order can be used for the drive number . Power-up is performed and the bus initialized using the softkey Accept conf + NCKPO .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–26 SINUMERIK 840C (IA) On SW5 and higher , it is possible to enter non-Siemens motors for which only the rating plate data of the motor is known and not the equivalent circuit diagram data (motor data).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–27 SINUMERIK 840C (IA) 5.5 Cycles machine data (as from SW 3) Selection Diagnosis Machine data Start-up Cycles MD Press the Diagnosis, Start-up, Machine data and Cycle MD softkeys to call up the cycles machine data display .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–28 SINUMERIK 840C (IA) 5.6 IKA data (interpolation and compensation with tables – as from SW 3) Selection Diagnosis Machine data Start-up IKA data Press the Diagnosis, Start-up, Machine data and IKA data softkeys to call up the IKA data display .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–29 SINUMERIK 840C (IA) individual data are described in the functional description of “ Interpolation and compensation with tables ” (Installation Guide). IKA data Softkey This softkey contains various IKA data (T parameters) that define the IKA configuration configuration.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–30 SINUMERIK 840C (IA) 5.7 User displays (as from SW 3) Selection Diagnosis Machine data Start-up User displays Press the Diagnosis, Start-up, Machine data and User MD softkeys to call up the User displays screen.
Edit list 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–31 SINUMERIK 840C (IA) 5.7.1 Edit list Select the softkey edit list in the User display area. Fig. 5.1 1 Explanation The header contains information about the display format and addressing the data.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–32 SINUMERIK 840C (IA) machine data, place the cursor on a free or an occupied line. Then select the re- quired function using the softkey Insert/overwrite and then enter the machine data number .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 5–33 SINUMERIK 840C (IA) 5.8 File functions (as from SW 3) 5.8.1 1st level: Machine configuration (as from SW 3) Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–34 SINUMERIK 840C (IA) In the case of “ Save all ” the NQEC parameterization including the measured val- ues from the NCK/servo are read out and stored in ASCII files under the selected name.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–35 SINUMERIK 840C (IA) 5.8.3 3rd level: Configuring within the machine data areas of individual machine data displays (as from SW 3) Motor/ PS data Monitoring limitation Message data Meas.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–36 SINUMERIK 840C (IA) User MD (TEA2) Edit list Edit texts File functions T ool management (TEA2) Basic data Magazine 1 Magazine 2 Magazine 3 Magazine 4 File functions Computer link (TEA2) System setting General functions T ool dialog code carr .
Edit New Edit Delete 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–37 SINUMERIK 840C (IA) 5.8.4 File functions (sequence of operation – as from SW 3) 5.
Copy Save to disk Load from disk 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–38 SINUMERIK 840C (IA) Selected file can be copied. The on-line file data are saved into the selected file. Here again the BOOT file has a special status (see drive installation/start-up).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–39 SINUMERIK 840C (IA) Fig. 5.14 Explanation The functions of the individual softkeys are the same as for the first level. Notes With the Save to disk softkey , you can choose between Conf ( 8 drive configu- ration only) and All .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–40 SINUMERIK 840C (IA) 5.8.4.3 3rd level: File functions Selection (Example drive MD axis) Diagnosis Machine data Start-up Drive MD Axis (FDD) File functions Explanation Press the Diagnosis, Start-up, Machine data, Drive MD (e.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–41 SINUMERIK 840C (IA) Example: File function 3rd level NC MD This can be seen from the example of the NC machine data structure.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–42 SINUMERIK 840C (IA) 5.9 Procedure for altering configurations 5.9.1 Standard installation of digital drives (as from SW 3) Speci.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–43 SINUMERIK 840C (IA) Motor selection Press the Diagnosis/Start-up/Machine data/Drive MD and Axis (FDD) or Spindle (MSD) softkeys to call up the display motor/PS data to make the motor selection.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–44 SINUMERIK 840C (IA) 5.9.2 Adding a 1-axis FDD module (as from SW 3) Specifications Module slots: Slot 1: MSD module (Installatio.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–45 SINUMERIK 840C (IA) 5.9.3 Replacing a 1-axis FDD module with a 2-axis FDD module (as from SW 3) Requirement A 1-axis FDD module is to be replaced by a 2-axis FDD module with the same current rating.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–46 SINUMERIK 840C (IA) 5.9.4 Replacing a 2-axis FDD module (9/18 A) with a 2-axis FDD module (18/36 A) (as from SW3) Specifications A 2-axis FDD module (9/18 A) is to be replaced by a 2-axis FDD module (18/36 A) with a higher current rating.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–47 SINUMERIK 840C (IA) 5.9.5 Drive active or passive (as from SW3) Application For example, when using a 2-axis FDD module, one of the axes is disconnected from the bus temporarily .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–48 SINUMERIK 840C (IA) 5.9.6 Using a new motor type (as from SW 3) Application A new motor type is to be installed on the machine tool. The same drive module is used. Procedure Operate the Enter motor softkey in the Motor/PS data display .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–49 SINUMERIK 840C (IA) 5.9.7 Reinstallation of existing and new drive components using the existing drive files (TEA3) Application Y ou require a two-tier configuration, i.e. a 2nd module group is to be added.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–50 SINUMERIK 840C (IA) Fig. 5.24 Procedure 2 Select the File functions softkey in the machine configuration display and operate the Load from disk softkey .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–51 SINUMERIK 840C (IA) 5.10 Configuring the MDD 5.10.1 Description The MDD is configured with the list module (as from SW4). The texts in the screens can be edited. The data that are to be displayed in the screens have been configured.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–52 SINUMERIK 840C (IA) The paths and file names and simple examples of file contents (configuring data) are explained in the points below . Other configuration possibilities are given in the lists in the control.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–53 SINUMERIK 840C (IA) List contents: The texts for all data are stored in the text lists . T ext lists Examples: 2040 “ Exact stop limit coarse” 2080 “ Exact stop limit fine” 5600.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–54 SINUMERIK 840C (IA) Solution The following steps are necessary: 1. The file list of the display in which the data is to appear m.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–55 SINUMERIK 840C (IA) c) The already altered characteristics of a data are to be changed again or the characteristics of another data in the same display are to be changed.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–56 SINUMERIK 840C (IA) for which the following short-hand notation can now be used (SW 4 and higher): Example: 1500:1–8 By resorting it is possible to display in the usual way first all the data of the first parameter set, then the data of the second parameter set, etc.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 5–57 SINUMERIK 840C (IA) Example: headline “ S16 P3 N7 ” This reserves 16 characters for the parameter name (e.g. the word “ axis ” ), 3 cha- racters for the current parameter number (e.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.1 NC machine data (NC MD) 6 NC Machine Data (NC MD) NC Setting Data (NC SD) 6.1 NC machine data (NC MD) 6.1.1 Entering NC machine data NC machine data are used to adapt the NC to the machine tool.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.1.1 Entering NC machine data Note: With SW 3 and higher, the machine data are called in the MDD. The machine data dialog replaces the previous method of entering MD. See the ”Machine Data Dialog” section for sequence of operation.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.1.3 Configuring information 6.1.3 Configuring information Two 1) mode groups and four 1) channels can be implemented on the SINUMERIK 840C. The channels are allocated to the mode groups via machine data, i.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.1.3 Configuring information Tasks performed by the master channel Within a mode group, the channels are processed in ascending order. Internally, the first channel of a mode group (the channel with the lowest number) assumes the role of master channel.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.1.4 Breakdown of NC MDs / drive machine data 6.1.4 Breakdown of NC MDs/drive machine data NC MD Description Softkey Section 0 to 999 General MD General data 6.2 1000 to 1599 Channel-specific MD Channel data 6.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.95 6.2 General machine data (general data) 6.2 General machine data (general data) Velocity behind pre-limit switch 1 Default value Lower input li.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Corner deceleration rate 3 Default value Lower input limit Upper input limit Units 500 +0 100 000 1 000 units/ min (IS) Active on NC Stop In continuous-path operation (G64), block transitions are covered without feedrate reduction, i.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.2 General machine data (general data) Note: The reduction speed with G62 is not quite reached.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Threshold for switchover intersection * 6 Default value Lower input limit Upper input limit Units 1 000.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.95 6.2 General machine data (general data) Circle end position monitoring 7 Default value Lower input limit Upper input limit Units 5 +0 32 000 un.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Error window for repositioning on circle contour 9 Default value Lower input limit Upper input limit Un.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.1.4 Breakdown of NC MDs / drive machine data Feed after block search 10 Default value Lower input limit Upper input limit Units 1 000 +0 100 .
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.1.4 Breakdown of NC MDs / drive machine data Number of TO parameters 13 Default value Lower input limit Upper input limit Units 10 10 32 – Active see below Normally, each tool offset has up to ten permanently allocated TO parameters.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.2 General machine data (general data) Keyswitch-protected R parameters 16, 17 Default value Lower input limit Upper input limit Units 0 0 999.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Number of Execution Memory Sectors 30 Default value Lower input value Upper input value Units 10 5 1 00.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.2 General machine data (general data) Positions 2 to 32 of the feedrate override switch 100 - 130 Default value Lower input limit Upper input limit Units see below 0 150 % Active at once Use can be made of a feedrate override switch with up to 32 positions.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Position control basic cycle time 155 Default value Lower input limit Upper input limit Units 41 1) 40 .
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.01 6.2 General machine data (general data) 2. Delay for removal of the servo enable signal on the measuring circuit following "EMERGENCY STOP" and other errors resulting in immediate shutdown of the axes (e.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Dead time for calculation for extended thread 164 Default value Lower input limit Upper input limit Units 36 28 (SW 5 and higher) –4 8 1/8 of the IPO cycle Active – This machine data is preset by the system and should not be altered by the user.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.2 General machine data (general data) The number of areas is specified in NC MD 210. The number of TO areas is limited to between 1 and 4. One TO area is provided when a value of 0 is entered.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) TO area 1 Absolute D number D1 D29 TO area 2 TO area 3 TO area 4 D1 D29 D1 D25 D30 D54 D55 D1 D95 D1 D149 D150 D204 D55 TO memory D no.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.2 General machine data (general data) Language switchover 1) 250 Default value Lower input limit Upper input limit Units 001– Active on Power On SINUMERIK 840C can display two languages at option.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) When allocating the numbers, make sure that there is no collision with other M functions.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.2 General machine data (general data) MD 312: Mixed I / O assignment for first mode group MD 317: Mixed I / O assignment for sixth mode group The first decimal place (units) defines the output byte of the module.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Deadtime compensation for dwell referred to axis Actual value (SW 4 and higher) 330 Default value Lower.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.2 General machine data (general data) Minimum reduction factor (as from SW 6) 335 Default value Lower input limit Upper input limit Units 100 0 100 % Active at once The minimum reduction factor is entered as a percentage in the general machine data.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) 2nd MCS offset in Z coordinates (as from SW 6) 339 Default value Lower input limit Upper input limit Units 0 0 99 999 999 MS POWER ON Note: For further information see description of the function collision monitoring.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.2 General machine data (general data) 1st transformation, parameters 1 to 10* 730 - 739 Default value Lower input limit Upper input limit Uni.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.2 General machine data (general data) Leading axis coupled axis 876 - 899 Default value Lower input limit Upper input limit Units 009– Acti.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.2 General machine data (general data) d. It must be possible to program the axes of one coupled axis grouping in the same channels MD 576* bits 7 to 0 and MD 580*, bits 7 to 0. e. The axes in a coupled axis grouping must be available (NC MD 564* bit 7 = 1).
10.94 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.3 Channel-specific MD (channel data) 6.3 Channel-specific MD (channel data) Mode group 100* Default value Lower input limit Upper input limit Units 1 1 0 (SW 4 and higher) 2 6 1) – Active on Power On Warm restart MD 1000 must be set to "1" (default).
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.3 Channel-specific MD (channel data) Reset state G group 108*-122* Default value Lower input limit Upper input limit Units see below see tabl.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.3 Channel-specific MD (channel data) Internal G group G functions 9 80 M / T 81 82 83 84 85 86 87 88 89 10 90 M / T 91 68 11 94 M MD 95 T MD .
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.3 Channel-specific MD (channel data) Device No. for Execution from external 132* Default value Lower input limit Upper input limit Units 0 0 0 Active – NC MD 132* defines the device type number used to read in data for "Execution from external" for each channel.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.3 Channel-specific MD (channel data) • The function can also be switched off via the PLC (Program control, DB10-15, DR14, bit 3, DL2, bit 3). The channel-specific initial settings for ZO (G54 - G57) and TO (D number 0 - 819) after POWER On are defined in NC MD 140* and 142*.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) 6.4 Axis-specific MD 1 (axial data 1) Assignment of axis to actual-value port (analog) 200* Default value.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) 1st measuring system connection (as from SW 3) 200* Default value Lower input limit Upper input limit Units 0 +0 15021015 (up to SW 4) 30021030 (as from SW 5) – Active on Power On 0 7 6 5 4 3 2 1 Digit No.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.95 6.4 Axis-specific MD 1 (axial data 1) Coarse stop tolerance range 204* Default value Lower input limit Upper input limit Units 40 +0 16 000 units (MS) 40 +0 99 999 999 (as from SW 4.
03.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Fine stop tolerance range 208* Default value Lower input limit Upper input limit 10 +0 16 000 units (MS) 10 +0 99 999 999 (as from SW 4.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.95 6.4 Axis-specific MD 1 (axial data 1) Zero-speed monitoring 212* Default value Lower input limit Upper input limit Units 100 0 16 000 units (MS) 100 0 99 999 999 (as from SW 4.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Backlash compensation 1st measuring system 220* Default value Lower input limit Upper input limit Units 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.94 6.4 Axis-specific MD 1 (axial data 1) The software limit switches cannot fulfil their function correctly until the reference point has been approached and NC MD 560 * 5 has been set to "1".
10.94 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Reference point value 240* Default value Lower input limit Upper input limit Units 0 ±0 99 999 999 units (MS) Active on NC Stop The difference between absolute machine zero and the fixed reference point is entered for the respective axis.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.94 6.4 Axis-specific MD 1 (axial data 1) Reference point shift 244* Default value Lower input limit Upper input limit Units 0 - 99 999 999 99 999 999 units (MS) Active on NC Stop Reference point shift is used to shift the reference points of the measuring system.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) MD 244* Ref. point Velocity Ref. cam Ref. point pulse Path 2000 units V S MD 244* > 0 (e.g. 1000 units) MD 244* Ref. point Velocity Ref. cam Ref. point pulse Path 2000 units V S MD 244* less than 0 (e.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) K v factor 252* Default value Lower input limit Upper input limit Units 1 666 0 10 000 80 000 (as from SW 5) 0.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Scaling factor maximum speed setpoint 260* Default value Lower input limit Upper input limit Units 8 000 1) 10 000 2) 9 000 3) 1 0 1 99 999 999 20 000 20 000 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) Maximum setpoint speed (IPO stop) 268* Default value Lower input limit Upper input limit Units 8 192 1) 10 000 2) 10 000 3) +0 0 0 8 192 20 000 20 000 VELO 0.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Acceleration 276* Default value Lower input limit Upper input limit Units 50 +0 16 000 (SW 3) 9999 9999 (as from SW 4) 99 000 000 (as from SW 4.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) MD 276* is calculated as follows: Maximum speed [rev / min] .
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Jog feedrate 288* Default value Lower input limit Upper input limit Units 2 000 +0 99 999 000 1 000 units/min (IS) Active on NC Stop The specified value applies to travel in JOG mode with the feedrate override switch set to 100%.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) Interpolation parameter name 304* Default value Lower input limit Upper input limit Units see table +0 3 – Active in next block Default values 840C (T) 840C (M) 3040 1 1 3041 3 2 3042 0 3 3043 .
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Limiting frequency C axis encoder 308* Default value Lower input limit Upper input limit Units 200 0 16 000 kHz Active on Power On The limiting frequency of the C axis actual value encoder is entered in machine data 308*.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) The NC activates leadscrew error compensation (SSFK) after reaching the reference point. The CNC must therefore be informed via MD 316* as to which of the 1000 possible compensation points represents the reference point for the axis in question.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Contour threshold speed 336* Default value Lower input limit Upper input limit Units 5 +0 1 000 000 1 000 units/min (IS) Active on Power On NC MD 336* is used to define the speed at which the contour monitor is to be activated.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) u: Variable increment weighting pulses 364* Default value Lower input limit Upper input limit Units 11 65.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) The following parameters are used for adaption to the measuring system: Parameter Symbol MD Meaning Position control resolution b 1800* (Bit 0-3) Internal computational resolution of the control Multiplier for EXE f (signifies e.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.4 Axis-specific MD 1 (axial data 1) m = 360 degrees 4pf • A rotary axis is used: • The ROD encoder is mounted onto the motor and the gearing is located between the motor and the leadscrew: m = × r I 4p Example 2: Same values as above, except b = 0.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) • Linear axis with SIMODRIVE 611-D b = 0.5 x 10 -3 mm l = 10 mm p = 2048 pulses / rev (Motor measuring system) v = 1 x 1 f = ? (SW EXE) m = 0 x 5 x 10 -3 mm (desired) m = l 4 x p x f 1024 625 f = l 4 x p x m = 10 mm 4 x 2048 x 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.4 Axis-specific MD 1 (axial data 1) Delay time zero speed monitoring 372* Default value Lower input limit Upper input limit Units 200 0 1 000.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Setpoint output (up to SW 2) 384* Default value Lower input limit Upper input limit Units 0 +0 05120000 – Active on Power On 0 7 6 5 4 3 2 1 Digit No. 0 1 0 4 0 0 0 0 Servo loop module no.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.4 Axis-specific MD 1 (axial data 1) Setpoint output (as from SW 3) 384* Default value Lower input limit Upper input limit Units 0 +0 15001000 (up to SW 4) 30001000 (as from SW 5) – Active on Power On 0 7 6 5 4 3 2 1 Digit No.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.4 Axis-specific MD 1 (axial data 1) Drive/servo loop module No. 3840,6-7 Default value Lower input limit Upper input limit Units 0 0 30 Active on Weighting factor for path conversion 388* Default value Lower input limit Upper input limit Units 0 +0 99 999 999 – Active on All chan.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.4 Axis-specific MD 1 (axial data 1) Time constant symmetrizing filter 392* Default value Lower input limit Upper input limit Units 0 +0 1 000 0.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) 6.5 Spindle-specific MD (spindle data) Measuring system connection 400* Default value Lower input limit .
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) in NC MD 403* and 0 in NC MD 404* to 410*. In the case of gear units with fewer than eight gears, 0 should be entered for the non-existing gears (a value other than 0 for a non-existent gear will cause the spindle to come to standstill).
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) MD 403* MD 404* MD 405* MD 448* Voltage [volts] Speed [rev / min] 10 MD 411* MD 412* MD 413* U max If 3rd gear has been engaged, the new S value must be lower than the contents of MD 413* in order for the NC to initiate a gear change.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) • You can set MD 419* to 426* so that the motor is accelerated to the current limit for a certain time. If a ramp-up generator is built into the actuator, you can set MD 419* to 426* to 0.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) On an oriented spindle stop (M19), the spindle is included in the position control loop. The gain factor is defined by the steepness of the approach to the cutoff position.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) Example • S value: 1000 rev / min • Tolerance in MD: 3% The permissible actual speed range is from 970 rev / min to 1030 rev / min.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) Minimum motor setpoint speed 448* Default value Lower input limit Upper input limit Units 3 +0 16 000 rev/min 1) Active on NC Stop NC MD 448* defines the minimum spindle speed.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.94 6.5 Spindle-specific MD (spindle data) Spindle position for external M19 452* Default value Lower input limit Upper input limit Units 0 +0 35 999 0.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) The parameters for defining MD 455* and 456* can be taken from the table below.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) • Encoder mounted to the spindle via the measuring gear; SIPOS unconditioned signal encoder and HMS servo loop module b = 0.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) Notes • Machine data 458* is taken into account only when a HMS servo loop module is used. This MD also has an effect when the measuring system of the digital drive (611-D) is used.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) Structure of MD 460* Digit No. 7 6 5 4 3 2 1 0 0104000 0 Example showing the structure of a value in MD 460* Servo loop module number No. of servo loop connection Always 0 for analog module Meaning of the individual terms Digit No.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) Allocated C axis 461* Default value Lower input limit Upper input limit Units 0 0 30 – Active on Power On MD 461* defines which global axis number is used to operate the spindle when it works as C axis.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) To activate feedforward control set option (6FC5 150-0AS02-0AA0). 1) The feedforward control factor is adapted to the machine stability and the resulting acceleration / deceleration of the spindle.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) Input value: =0 static feedforward control (e.g. for AC drives with rise time<position control scan t.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) Acceleration time constant with position controller gears 1-8 478*-485* Default value Lower input limit .
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) The set acceleration must not exceed the available acceleration reserves of the drive in position contro.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.5 Spindle-specific MD (spindle data) D component compensatory controller 1) 489* Default value Lower input limit Upper input limit Units 0 0 16 000 1 Active on Reset These machine data are only used for the functionality "Electronic gearbox".
04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.5 Spindle-specific MD (spindle data) Emergency retraction threshold 1) 493* Default value Lower input limit Upper input limit Units 400 0 16 000 99999999 (SW5.4 and higher) 1 unit (MS) Active on Reset This machine data is only used for the functionality "Electronic gearbox".
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.5 Spindle-specific MD (spindle data) Effect of the input values (different cases): 0: No controlled follow-up; immediate normal follow-up 1.
04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6 Machine data bits 6.6 Machine data bits 6.6.1 General MD bits (general bits) 76543210 Bit No.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.6.1 General MD bits (general bits) 76543210 Bit No. NC MD 5002 Input resolution Possible combinations See table for MD 18 000 Default value: 01000000 For combinations with display resolution (NC MD 1800*) and position control resolution (NC MD 1800*).
08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) Auxiliary function output before travel No de- celeration at limit switch Working area limitation in force in JOG mode Interpol. params dependent on G91 / G90 Internal WAIT mark synchroni- zation (as from SW 5.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.1 General MD bits (general bits) Bit 5 When bit 5 is set, the interpolation parameters (I, J, K) can be programmed either as absolutes (G90) or as increments (G91) in the block (also see NC MD 5007, bit 5).
08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) Bit 4 When bit 4 is set, the polar coordinate angles (G10, G11, G12, G13) can be programmed as either absolutes (G90) or increments (G91) in the block (also see NC MD 5007, bit 5).
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.99 6.6.1 General MD bits (general bits) Bit 2 Bit 2 = 0 , Auxiliary function output during axis movement Bit 2 = 1 , Auxiliary function output pri.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 2nd NC Start without ref.point all axes Var. increment for DRF (as from SW 6) Mode group spec. sin- gle block, type B Mode group spec. sin- gle block, type A Own rapid traverse override 1st 7 6 5 4 3 2 1 0 Bit No.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5005 ZO fine ZO coarse R param.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) Bit 4 Keyswitch lock for input disable GI Bit 4=1 Keyswitch setting=0: not possible to program gear interpolation (ELG) via input display. Keyswitch setting 0: programming of gear interpolation (ELG) via input display possible.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.01 6.6.1 General MD bits (general bits) Note: If the MD bit is not set, the last function to be programmed in the block is active. Example: added incrementally to previous G58 X... value new absolute entry of Y value (Y = 100) G58 X.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NS SD) 6.6.1 General MD bits (general bits) Bit 1 Bit 1 = 0 All zero point offsets are deselected with G53 (G54-G59 + ext. ZO). Bit 1 = 1 G53 has same effect as @706, all zero offsets (G54-G59 + ext. ZO), DRF and PRESET are deselected with G53 or with @706.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5008 Path dimension from PLC without NC STOP REPOS in JOG mode INC and REF i.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) Acknowledging the channel-specific cancel alarm via operator panel (BT) Cancel alarms are acknowledged with the key. With MD 5008 bit 0 you can set whether the key affects all channel-specific alarms or only those of the selected (actual channel) .
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.6.1 General MD bits (general bits) Bit 6 Bit 6=1 An extended tool parameter basic display with 12 parameters (P0 ...P11) is displayed. MD 13, "Number of parameter values per D no.", is monitored for greater than, equal to 12 on Power On and Format tool offset memory.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5012 Do not delete work- piece name with PLC program selection (as from SW 3) Write MD disabled by @ Sign change handwheel 2 (as from SW 6.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.6.1 General MD bits (general bits) Bit 2 This bit indicates whether the programmed address extension or the M and S address extension automat.
04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5014 Tool radius compen- sation (TRC) Blueprint program- ming Cycles (ref.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.01 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5016 Slave axis sorting 1) Bit 7 Bit 7=0 In slave axis cascading, the arithmetic sequence is selected in such a way that no dead times occur.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5018 Second CP module First CP module Path dimension from PLC Indexing divis.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5020 Emergency retraction off (as from SW4.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5022 Delay of the NC ready signal by 1 IPO cycle in case of PLC failure or 5 V under- voltage (as from SW 6.3) Consider software limit switch emergency retraction (as from SW 6) 5 V under- voltage (as from SW 6.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5025 Reload workpiece on power on (as from SW 2) Endlessly turning rotary axis Alarm ”Axis not in C axis mode” Travel thru transform.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) Bit 2 The extended threading package contains the following functions: a) Following error compensation b) .
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.99 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5028 (as from SW 6) 4th MCS mirroring Z 4th MCS mirroring Y 4th MCS mirrorin.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5051 Cycle setting data Default value: All 0 By setting the relevant NC MD bit, entries and modifications through the NC operator panel can be prevented with the keyswitch.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5053 Axis display for all mode groups (as from SW 6) Channel- spec.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) Note on WS800A: With the multichannel display option, the user can, of course, continue to configure channel- specific axis and spindle displays with the data groups and data types for multichannel display whatever the setting in the new machine data bit.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5060 5061 5062 to 5069 G function for transformation selection (1st block) A.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5080 5081 5082 to 5089 Transformation channel number (3rd block) G function for transformation selection (3rd block) Axis name (3rd block) See MD 5060 MD for 3rd TRANSFORMATION BLOCK.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5141 to 5146 Ethernet address The Ethernet address is the address of the bus interface module within the network.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5147 Protect EPROM cycles from overwrit. (as from SW 4) Do not delete read only programs Acknowl- edge message at once Pos. acknow.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.1 General MD bits (general bits) Execution from external 7 6 5 4 3 2 1 0 Bit No. NC MD 5148 01000110 7 6 5 4 3 2 1 0 Bit No. NC MD 5149 01001100 7 6 5 4 3 2 1 0 Bit No. NC MD 5150 01010010 7 6 5 4 3 2 1 0 Bit No.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5152 00010001 This machine data is valid only for ”Execution from external” via the computer link interface. In this byte, the ”Location receiver” is entered.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5156 to 5182 Coupled motion combination Default value: All bits 0 The defini.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) Two bits are assigned to every coupled axis pairing in every coupled axis combination.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.01 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5185 negative positive Exact stop on change from G64 to G00 Angle offset for thread cutting (as from SW 5.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5186 Fast block change (up to SW 2) G176 active (up to SW 3) Axis conv.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.01 6.6.1 General MD bits (general bits) The function ”Automatic saving of part programs on hard disk” can be activated with no / yes in the machine area ”Automatic” via program modification and toggle field ”Automatic save”.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.1 General MD bits (general bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 5198 Compensa- tion beyond working area (from SW 5.03.57) Block definition from PLC (as from SW 4) Extended overstore (as from SW 4) Jerk IPO Ref.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.99 6.6.2 Spindle-specific MD bits (spindle bits) 6.6.2 Spindle-specific MD bits (spindle bits) 76543210 Bit No. NC MD 520* Spindle override active for thread cutting No M19 abort on RESET M19 with axis movement M19 oriented spindle stop Speed in 0.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.2 Spindle-specific MD bits (spindle bits) Bit 2 Bit 2=1 Must be set when a function calling for a spindle encoder is required, e.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.6.2 Spindle-specific MD bits (spindle bits) 76543210 Bit No. NC MD 521* Spindle available No spindle zero speed with M03 and Reset New S value after gear acknow.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.2 Spindle-specific MD bits (spindle bits) Bit 3 If the bit is set , no measuring circuit monitoring is performed.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.6.2 Spindle-specific MD bits (spindle bits) • Control mode The last drift compensation value to be derived is also maintained in control mode (M3 / M4 / M5).
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.2 Spindle-specific MD bits (spindle bits) Bit 2=1 The control ignores multiple assignment of different spindles to the same digital setpoint output on runup. The control checks cyclically that the spindles do not access the setpoint output at the same time.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.6.2 Spindle-specific MD bits (spindle bits) 76543210 Bit No. NC MD 523* Sign inversion setpoint master / slave (as from SW 4.4) Controller output controls master (as from SW 4.4) Controller output controls slave (as from SW 4.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.2 Spindle-specific MD bits (spindle bits) Following spindle-specific machine data bits 76543210 Bit No. NC MD 525* Test bit compensa- tory controller Position overwrite permissible Coupling factor switchover permissible Reconfig.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.6.2 Spindle-specific MD bits (spindle bits) 76543210 Bit No. NC MD 526* Synchroni- zation of tooth pitch (as from SW 6) Block change when syn- chronization achieved Suppres- sion of accel. limit.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.2 Spindle-specific MD bits (spindle bits) Partial setpoint Partial actual value Synchronism fine window Block change on 1 signal Block change on 0 signal T delay t V FA T delay delay (derived from the time constant of the parallel model) 76543210 Bit No.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.6.2 Spindle-specific MD bits (spindle bits) These bits only affect following spindles and are active immediately Bit 0-7 Switchover bit for e.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.2 Spindle-specific MD bits (spindle bits) 76543210 Bit No. NC MD 530* EMERG. retraction when generator speed threshold no met 1) EMERG. retraction when DC link voltage warning threshold not met 1) EMERG.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.6.3 Channel-specific MD bits 1 (channel bits) 6.6.3 Channel-specific MD bits 1 (channel bits) 76543210 Bit No. NC MD 540* No transform- ation deselect on RESET F value in m/min Spindle setpoint output (S analog) G functions to PLC Aux.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.3 Channel-specific MD bits 1 (channel bits) Bit 0 Bit 0 = 0 Inhibits auxiliary function output to the PLC Auxiliary functions are: M, S, T, H, D. Use is recommended for computational channels.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.6.3 Channel-specific MD bits 1 (channel bits) 76543210 Bit No. NC MD 544* F H D T S M No F value output to PLC Output of auxiliary functions in BCD Default value: All 0 Active: In the next block Bit 7-2 Bit 7-2=1 The auxiliary function is output to the PLC in BCD.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.3 Channel-specific MD bits 1 (channel bits) Exam- ple a Exam- ple b Exam- ple c Exam- ple d Bit patterns for bits.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.3 Channel-specific MD bits 1 (channel bits) 76543210 Bit No. NC MD 548* 550* 552* Name of the abscissa (horizontal axis) (same code as for .
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.3 Channel-specific MD bits 1 (channel bits) With SINUMERIK 840C, the initial plane is defined in NC MD 110*. In NC MDs 548*, 550* and 552* you define to which axes the radius compensation and/or length compensation is to apply when the NC is switched on.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.3 Channel-specific MD bits 1 (channel bits) MD 550* 2nd axis 1st axis MD 548* 3rd axis MD 552* G17 G18 G19 PLANE G17 G18 G19 Axis No.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.3 Channel-specific MD bits 1 (channel bits) 7 6 5 4 3 2 1 0 Bit No. NC MD 558* Autom. refresh when changing the param. block of a mode group axis (from SW 6.1) Supplement axis after block search Default value: 0 Bit 0 Bit 0 = 1 The "3D interpolation" option must be programmed.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 08.96 6.6.4 Axis-specific MD bits 1 (axial bits 1) 6.6.4 Axis-specific MD bits 1 (axial bits 1) 7 6 5 4 3 2 1 0 Bit No. NC MD 560* Act.-value display modulo 360 deg. Automatic direction recog. on referencing Software limit switches active NC start although ref.
08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.4 Axis-specific MD bits 1 (axial bits 1) Bit 4 The program can be started with NC START without approach to the reference point of this axis.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 08.96 6.6.4 Axis-specific MD bits 1 (axial bits 1) 7 6 5 4 3 2 1 0 Bit No. NC MD 564* Axis exists Axis type Rotary axis Division axis Actual values division- related Actual value sign change Setpoint sign change Ref.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.4 Axis-specific MD bits 1 (axial bits 1) Bit 3 The actual value (actual position display) is converted into division positions. A division position < 1 is not possible (applies to both rotary and linear axes).
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.4 Axis-specific MD bits 1 (axial bits 1) The axis name must be defined according to the table.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.4 Axis-specific MD bits 1 (axial bits 1) 7 6 5 4 3 2 1 0 Bit No. NC MD 572* Traverse rotary axis modulo 360 deg.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.4 Axis-specific MD bits 1 (axial bits 1) Bit 4 Bit 4=1 To set a traversing path and direction with G90 programming which corresponds to the program. The control behaves according to the G function programmed: G91: No modulo 360° calculation.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.4 Axis-specific MD bits 1 (axial bits 1) 7 6 5 4 3 2 1 0 Bit No. NC-MD 576* 6 1) 5 1) 4321 Axis disabled for channel Default: All 0 Bit 3, 2, 1, 0 The channel for which a bit is set cannot traverse the axis.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.6.4 Axis-specific MD bits 1 (axial bits 1) 7 6 5 4 3 2 1 0 Bit No. NC MD 588* Switch over output bit 7 on emergency retraction Switch over ou.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.4 Axis-specific MD bits 1 (axial bits 1) 7 6 5 4 3 2 1 0 Bit No. NC MD 592* ESR drive- autonomous 1) ESR controlled by the NC 1) Trigger alarm + mode group stop on error 1) Determining axis-specific responses (axis was the source of the response).
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.6.5 Leadscrew error compensation bits (compensation flags) 6.6.5 Leadscrew error compensation bits (compensation flags) 0 MD No.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.6 Channel-specific MD bits 2 6.6.6 Channel-specific MD bits 2 76543210 Bit No. NC MD 9000 to 9005 Axis 8 Axis 7 Axis 6 Axis 5 Axis 4 Axis 3.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.94 6.6.6 Channel-specific MD bits 2 76543210 Bit No. NC MD 914* Channel with FIFO (up to SW2) Default value: all bits default to 0 Bit 0 Bit 0=0 C.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.6.6 Channel-specific MD bits 2 76543210 Bit No. NC MD 920* Emergency Stop triggers retraction 1) Mode Group Stop triggers retraction 1) Bit 1 Bit 1=1 Emergency Stop triggers a retraction. Bit 1=0 Emergency Stop does not trigger a retraction.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7 Axis-specific MD 2 (axial data 2) 6.7 Axis-specific MD 2 (axial data 2) SW prelimit switch 1100* Default value Lower input limit Upper inpu.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Division reference dimension 1108* Default value Lower input limit Upper input limit Units 0 0 99 999 999 units (MS) Active at once Note: The rotary axis has a defaulted internal reference dimension of 360 degrees in accordance with the input resolution.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7 Axis-specific MD 2 (axial data 2) f: Pulse multiplication EXE/611D/HMS 1st measuring system 1116* Default value Lower input limit Upper inp.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Switch over current setpoint 1 ) 1144* Default value Lower input limit Upper input limit Units 60 60 1 2) 999 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.7 Axis-specific MD 2 (axial data 2) Feedforward control factor 4th - 7th parameter set 3) 1184*- 1196* Default value Lower input limit Upper input limit Units 0 +0 1 000 0.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) u: Impulses variable incremental weighting 2nd measuring system 1) 1208* Default value Lower input limit Upper input limit Units 10 65000 1) 9999 9999 2) – Active on Power On Active: After Power On Applies to feed axes only.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7 Axis-specific MD 2 (axial data 2) Servo enable switch-off delay 1224* Default value Lower input limit Upper input limit Units 200 0 1 000 ms Active on NC Stop The speed enable (servo enable) on the servo loop is revoked after the set delay time has elapsed.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Compensation time constant quadrant error compensation (SW 2 and SW 3) 1236* Default value Lower input limit Upper input limit Units 0 0 16 000 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.7 Axis-specific MD 2 (axial data 2) Filter time constant acceleration determination for quadrant error compensation (as from SW 4) 1256* Default value Lower input limit Upper input limit Units 60 0 16 000 1 ms Active on NC Stop This value is usually not altered by the user.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Following error threshold for detecting the fixed stop (as from SW 3) 1280* Default value Lower input limit Upper input limit Units 1 000 0 16 000 units (MS) 1 000 0 99 999 999 (as from SW 4.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7 Axis-specific MD 2 (axial data 2) Motor current on equilibration (as from SW 3) 1292* Default value Lower input limit Upper input limit Units 0 -70 -700 (as from SW 4) 70 700 (as from SW 4) 0.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Servo gain factor 5th parameter set (as from SW 4) 1312* Default value Lower input limit Upper input limit Units 1 666 0 10 000 80 000 (as from SW 5) 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7 Axis-specific MD 2 (axial data 2) Servo gain factor 7th parameter set (as from SW 4) 1328* Default value Lower input limit Upper input limit Units 1 666 0 10 000 80 000 (as from SW 5) 0.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Torque distribution torque compensation controller (SW 4.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7 Axis-specific MD 2 (axial data 2) Measuring time 1 (neural QEC only) (as from SW 4) 1372* Default value Lower input limit Upper input limit.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Measuring circuit assignment 2nd measuring system (as from SW 2) 1388* Default value Lower input limit Upper input limit Units 0 0 5030000 analog (as from SW 2) 15021000 (as from SW 3) 30021000 (as from SW 5) – Active on Power On Active: After POWER ON.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.7 Axis-specific MD 2 (axial data 2) D component compensatory controller 1428* Default value Lower input limit Upper input limit Units 0 0 16 000 1 Active on NC Stop These machine data are only used for the functionality "Electronic gearbox".
04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Tolerance range synchronism coarse 1440* Default value Lower input limit Upper input limit Units 100 0 16 000 99999999 (SW 5.4 and higher) 1 unit (MS) Active on NC Stop This machine data is only used for the functionality "Electronic gearbox".
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7.1 Axis-specific MD 2 (axial data 2) If the calculated setpoint speed/setpoint acceleration of the following axis is greater than the defined values, the corresponding interface signals are set at the PLC interface.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Application: A gearbox grouping can be configured with the G401 command. If the type of link has not been defined in the G401 command, the default value from MD 1456* is taken.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7.1 Axis-specific MD 2 (axial data 2) Exact stop limit fine 2nd - 8th parameter set 1568*- 1592* Default value Lower input limit Upper input limit Units 10 +0 16 000 units (MS) 10 +0 99 999 999 (as from SW 4.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7 Axis-specific MD 2 (axial data 2) Time constant parallel model 2nd - 8th parameter set (as from SW 4) 1708*- 1732* Default value Lower input limit Upper input limit Units 6 000 0 16 000 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.7.1 Axis-specific MD bits 2 (axial bits 2) 6.7.1 Axis-specific MD bits 2 (axial bits 2) 7 6 5 4 3 2 1 0 Bit No.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7.1 Axis-specific MD bits 2 (axial bits 2) 7 6 5 4 3 2 1 0 Bit No. NC MD 1804* Adaptation (as from SW 2) Quadrant error comp- ensation (as from SW 2) Axis can travel against fixed stop (as from SW 3) Sensor signal PLC fixed stop (as from SW 3) Monitoring clamping tolerance act.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.01 6.7.1 Axis-specific MD bits 2 (axial bits 2) The derived following error difference is always evaluated against the actual set speed in order to derive a compensation value across the total velocity range of an axis.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7.1 Axis-specific MD bits 2 (axial bits 2) Description of function: The absolute position is made up of • 16 bits absolute revolution information (number of revolutions), • 14 bits resolution within one revolution, • 7 bits fine resolution, i.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7.1 Axis-specific MD bits 2 (axial bits 2) If the absolute position is negative, one revolution is added to the rest of the modulo calculation. This means that after control run-up, a position between 0 and 360° is always displayed in the basic actual value display and the service display.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7.1 Axis-specific MD bits 2 (axial bits 2) Bit 4 Bit 4=1 Measuring system with distance-coded reference marks. Standard value: Bit 0-4 = 0 Changes in bits 2-3 are actuated on the next reference point approach in bit 4 after POWER ON.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.7.1 Axis-specific MD bits 2 (axial bits 2) Special case ”parking axis” The axial interface signal ”Parking axis” also causes the interface signal ”Reference point reached” to be deleted for an axis with SIPOS / Endat absolute encoder.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7.1 Axis-specific MD bits 2 (axial bits 2) Bit 6 Torque compensation controller output affects master Bit 6=1 The output of the torque compensation controller is connected with bits 5 and 6.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.7.1 Axis-specific MD bits 2 (axial bits 2) 76543210 Bit No. NC MD 1820* Contour monitoring not active Pulse encoder monitoring on No. of encoder pulses (611D) 2nd meas. system (as from SW 3) Second meas.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7.1 Axis-specific MD bits 2 (axial bits 2) 76543210 Bit No. NC MD 1824* Effect of LEC on mea- suring systems 00=first 01=second 10=both 11=bo.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.99 6.7.1 Axis-specific MD bits 2 (axial bits 2) 76543210 Bit No. NC MD 1828* Linear scale (as from SW 6.3) Extended parameter set switch- over (as from SW 4) NC MD 1828* bit 1: This bit is only used for linear axes with ENDAT absolute encoders.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7.1 Axis-specific MD bits 2 (axial bits 2) 76543210 Bit No. NC MD 1844* Vel. limitation ELG following axes (as from SW 6) Test bit compensa- tory controller LINK ON after POWER ON Position overwrite permissible Link factor switchover permissible Reconfig.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.7.1 Axis-specific MD bits 2 (axial bits 2) 76543210 Bit No. NC MD 1848* Synchroni- zation in tooth pitch (as from SW 6) Block change after position reached (as from SW 5) Block change when synchroniz.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.7.1 Axis-specific MD bits 2 (axial bits 2) Bit 3 "Suppression of acceleration limitation" Bit 3=1 "Acceleration limitation not.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.7.1 Axis-specific MD bits 2 (axial bits 2) The following bits are defined for the following axes. They are then active for the following axis and the leading axes activated in the GI grouping.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.8 MDs for multi-channel display 6.8 MDs for multi-channel display MDs for screen Multiple-channel display 20440- 20419 Default value Lower input limit Upper input limit 0 0 4 (as from SW 4: 6) – Active on Warm restart Reserved for customer UMS.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.9 MDs for parameter set switchover 6.9 MDs for parameter set switchover Number of teeth motor as from SW 4 1st to 8th parameter set 2400*- 24.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.9 MDs for parameter set switchover Zero mark correction + as from SW 4 5th to 8th parameter set 2430*- 2433* Default value Lower input limit Upper input limit Units 0 - 999 999 999 999 16 000 (as from SW 4.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.9 MDs for parameter set switchover MDs for acceleration characteristic for spindles Speed lim. acc. adapt. as from SW 4 1st to 8th parameter set 2471*- 2478* Default value Lower input limit Upper input limit Units 99 999 +0 99 999 rpm/or 0.
04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.9 MDs for parameter set switchover D component comp. contr. 2nd - 8th par. set as from SW 4 2508*- 2514* Default value Lower input limit Uppe.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.9 MDs for parameter set switchover Emergency retraction threshold 2nd - 8th parameter as from SW 4 2560*- 2566* Default value Lower input limit Upper input limit Units 400 0 16 000 99 999 999 (SW5.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.9 MDs for parameter set switchover Torque distr. torque comp. controller 1) 2702* Default value Lower input limit Upper input limit Units 500.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.9 MDs for parameter set switchover Number of teeth motor 2) 1st par. set to 8th par. set 3032*- 3060* Default value Lower input limit Upper input limit Units 11 999 999 99 999 999 (as from SW 4.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.9 MDs for parameter set switchover Tol. band for synchr. "fine" 2nd - 8th parameter set as from SW 4 3216*- 3240* Default value Lower input limit Upper input limit Units 40 0 16 000 99 999 999 (SW 5.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.99 6.9 MDs for parameter set switchover Maximum velocity (as from SW 6) 3392*- 3416* Default value Lower input limit Upper input limit Units 0 0 10 000 Active on NC Stop See also Functional Descriptions: Collision monitoring.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.9.1 MDs for collision monitoring 6.9.1 MDs for collision monitoring Motion axis X coordinate (as from SW 6) 3800* Default value Lower input limit Upper input limit Units 0 0 30 Axis no.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.9.1 MDs for collision monitoring Protection zone reference point vector FP1 Y coordinate (as from SW 6) 3816* Default value Lower input limit.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.9.1 MDs for collision monitoring Protection dimensions in 3 coordinates not equal to 0: Three-dimensional monitoring Definition: Two-dimensional protection zone to be mutually monitored for collision must be in the same plane.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.9.1 MDs for collision monitoring 3880* (as from SW 6) No monitoring of PZ 8 No monitoring of PZ 7 No monitoring of PZ 6 No monitoring of PZ 5 No monitoring of PZ 4 No monitoring of PZ 3 No monitoring of PZ 2 No monitoring of PZ 1 MD No.
04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.9.1 MDs for collision monitoring r1: Load no. of revolutions 1) 3900* Default value Lower input limit Upper input limit Units 1 Active r2: Motor no.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.9.1 MDs for collision monitoring The setpoint position of the following axis is checked in every IPO cycle to establish whether it is in the reduction range.
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.10 MDs for flexible memory configuration 6.10 MDs for flexible memory configuration Size of UMS memory 1) 60000 Default value Lower input limit Upper input limit Units 256 KB 0 960 or 2 760 KB 2 760 KB (as from SW 4.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.99 6.10 MDs for flexible memory configuration Load MS drive software (as from SW 6) 60003 Default value Lower input limit Upper input limit Units .
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.10 MDs for flexible memory configuration Number of parameters per tool as from SW 4 60006 Default value Lower input limit Upper input limit Units 10 0 10 32 1 TO Active after SK "Reconfigure memory" 819 tools with 10 parameters each corresponds to 32760 bytes = approx.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.10 MDs for flexible memory configuration Memory configuration of NC module as from SW 4 60011 Default value Lower input limit Upper input limit Units 0 Byte Active after SK "Reconfigure memory" Machine data reserved by the system.
08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.10 MDs for flexible memory configuration Memory for extended overstore (channel 1) (as from SW 5) 61020 Default value Lower input limit Upper input limit Units 1 0 1 approx.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.96 6.11 Safety Integrated (SI) data 6.11 Safety Integrated (SI) data The SINUMERIK Safety Integrated function is an option. The Safety Integrated machine and service data are described in the documentation SINUMERIK Safety Integrated (Description of Functions).
07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.12.1 NC setting data (NC SD) 6.12 Setting data 6.12.1 NC setting data (NC SD) All setting data (SD) take effect immediately (without POWER ON). If program processing is in progress, they become active in the next block if they have been changed with G functions in the part program.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.12.1 NC setting data (NC SD) Zero offsets (ZO) G54 1st settable zero offset (coarse + fine) G55 2nd settable zero offset (coarse + fine) G56 .
08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.12.1 NC setting data (NC SD) R parameters 700 parameters per channel are available for the whole system and 600 central parameters: parameters R0 to R699 are channel-specific, parameters R700 to R1299 apply to all channels.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.95 6.12.1 NC setting data (NC SD) R parameter assignment R0 – R49: Typical application per channel : Input of cycles and subroutines. R50 – R99: Typical application per channel : For calculations within cycles and subroutines.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.12.1 NC setting data (NC SD) General setting data Dry run feedrate 0 Default value Lower input limit Upper input limit Units 00 1072 0000 999.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.93 6.12.1 NC setting data (NC SD) M version: If the control is initialized for milling , the actual value coupling between the spindle speed actual value and feed setpoint is direction dependent.
09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.12.1 NC setting data (NC SD) INC Variable 9 Default value Lower input limit Upper input limit Units 50 0 9 999.9999 1) 16 000 2) – Active on – Incremental dimension INC Variable The axis in question is traversed by this amount when the direction key (+ or -) is pressed.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 08.96 6.12.1 NC setting data (NC SD) The setting data can be written from a part program under "Program control" using the command @410 or from the PLC. A larger value can be written as the available block memory.
12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.12.1 NC setting data (NC SD) Scale centre NC 312* Default value Lower input limit Upper input limit Units 0 – 99 999.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.12.1 NC setting data (NC SD) Spindle-specific setting data Programmable spindle speed limitation for G96 401* Default value Lower input limit Upper input limit Units 0 0 99 999 0.
09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.12.1 NC setting data (NC SD) Units The unit of the entered values is defined in bit 3 of MD 520*: Bit 3 = 0: Unit rev / min Bit 3 = 1: Unit 0.
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.97 6.12.1 NC setting data (NC SD) Axial bits 7 6 5 4 3 2 1 0 Bit No. SD MD 560* Scale factor active on machine Rapid override not active Feedrate override not active Bit 2 The scale factor (G51) is active during machining.
01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD) 6.12.1 NC setting data (NC SD) Axis converter setting data 7 6 5 4 3 2 1 0 Bit No. SD 626* to 699* Axis converter The setting data are stored in binary format as follows. SD 626* 1st programmed axis channel- specific SD 628* 1st machine axis channel- specific SD 630* .
6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.99 6.12.1 NC setting data (NC SD) Setting data for the additive protection zone adaptation (as from SW 6) The values for the coordination of the dynamic protection zone adaptation are to be entered in the following setting data bits: SD No.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1 611A main spindle drive machine data (MSD MD) (SW 3) 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1 611A main spindle drive machine data (MSD MD) (SW 3) 7.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) DC link voltage 6 Default value Lower output limit Upper output limit Units – – – V Active at once Display machine data for the present DC link voltage.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Status of binary inputs 11 Default value Lower output limit Upper output limit Units – – – Hex Active at once Display machine data for the status of the binary inputs.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Rounding degree speed setpoint 19 Default value Lower input limit Upper input limit Units 0 0 30 – Active at once Input of parameter setting for a PT2 filter (low-pass) in the speed setpoint channel.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) n x for n act < n x message motor 1 23 Default value Lower input limit Upper input limit Units 6 000 0 Maximum motor speed rev/min Active at once Input of response value for monitoring of the PLC status message n act < n x (see also MD 241).
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Integral-action time speed controller motor 1 32 Default value Lower input limit Upper input limit Units 20 5 6 000 ms Active at once Input of integral-action time (t N ) for the speed controller.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Hysteresis MD 37 motor 1 38 Default value Lower input limit Upper input limit Units 50 0 500 rev/min Active at once Input of hysteresis for machine data MD 37 (switchover speed for motor encoder evaluation).
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Hysteresis MD 42 motor 1 43 Default value Lower input limit Upper input limit Units 20 0 Maximum motor speed rev/min Active at once Input of hysteresis for the switchover speed set in machine data MD 42 (see also MD 39).
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Switching speed from M d1 to M d2 motor 1 50 Default value Lower input limit Upper input limit Units 4 x rated mo.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Maximum motor temperature motor 1 63 Default value Lower input limit Upper input limit Units Depends on motor 0 170 °C Active at once Input of maximum motor temperature.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Shift factor DAC2 73 Default value Lower input limit Upper input limit Units 0 0 15 – Active at once Note: This machine data is not included in the machine data lists.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Input of shift factor DAC1 for analog output. The top 8 bits from a 16-bit wide memory location are output. This machine data specifies how often the value must be shifted to the left beforehand.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Motor code number motor 1 96 Default value Lower input limit Upper input limit Units 101 99 332 – Active on Power On Note: This machine data is not included in the machine data lists.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Order No. Rated speed Rated power Rated current No-load current Code number n rated in rev/min P rated in kW rated in A (for T =100 K) 0 in A (for T =100 K) 1PH6163-4NF0- x 1500 30.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Order No. Rated speed Rated power Rated current No-load current Code number n rated in rev/min P rated in kW rated in A (for T =100 K) 0 in A (for T =100 K) 1PH6206-4NB8- D 1250 32.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Boot 97 Default value Lower input limit Upper input limit Units 0000 0000 0002 Hex Active at once Note: This machine data is not included in the machine data lists.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Grading torque setpoint filter motor 1 104 Default value Lower input limit Upper input limit Units 1.00 0.10 10.00 – Active at once Input of filter quality for the bandstop in the torque setpoint channel (see MD 117).
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Switchover speed current controller adaptation motor 1 120 Default value Lower input limit Upper input limit Units MD 172 500 10 000 rev/min Active at once Input of switchover speed for the current controller adaptation.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Motor moment of inertia motor 1 159 Default value Lower input limit Upper input limit Units Depends on motor 0.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Motor no-load voltage motor 1 165 Default value Lower input limit Upper input limit Units Depends on motor 0 500.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Magnetizing reactance motor 1 171 Default value Lower input limit Upper input limit Units Depends on motor 0 65 5.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Gain factor X h -characteristic motor 1 175 Default value Lower input limit Upper input limit Units Depends on mo.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Selection min/max memory 179 Default value Lower input limit Upper input limit Units 0000 0000 0002 Hex Active at once This function allows variables to be monitored in the software.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Minimum value min/max memory 182 Default value Lower output limit Upper output limit Units – 0000 – Hex Active at once Output of minimum value of a previously defined variable (see MD 181).
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Hysteresis monitoring 1 189 Default value Lower input limit Upper input limit Units 0001 0000 FFFF Hex Active at once Input of hysteresis of threshold value 1 of address 1 to be monitored for variable relay function 1.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Lower adaptation speed motor 1 195 Default value Lower input limit Upper input limit Units 1 000 0 (Max. speed) –2 rev/min Active at once Input of lower adaptation speed for the speed controller.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Reduction factor reset time motor 1 202 Default value Lower input limit Upper input limit Units 100 1 200 % Active at once Input of reset time reduction factor for the upper adaptation speed.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Selection transient recorder 206 Default value Lower input limit Upper input limit Units 0000 0000 0001 Hex Activ.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Address for stop condition 210 Default value Lower input limit Upper input limit Units 0000 0000 FFFF Hex Active at once Input of address for the variable which is significant for stopping the recording (see also MD 206).
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Shift factor signal 2 216 Default value Lower input limit Upper input limit Units 0 0 15 – Active at once Input of shift factor for signal 2 (see also MD 206). The top 8 bits from a 16-bit wide memory location are output.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Motor rated voltage motor 2 222 Default value Lower input limit Upper input limit Units Depends on motor 0 500.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Rotor resistance cold motor 2 228 Default value Lower input limit Upper input limit Units Depends on motor 0 32 7.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Speed at start of field weakening motor 2 233 Default value Lower input limit Upper input limit Units Depends on .
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Motor code number motor 2 238 Default value Lower input limit Upper input limit Units 101 99 332 – Active on Power On Note: This machine data is not included in the machine data lists.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Description of user-programmable messages: •| n act | < n min (function no. 1) The PLC status message is set when | n act | < n min . Settable in MD 21. • Ramp-up complete (function no.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Programmable message 2 242 Default value Lower input limit Upper input limit Units 3 1 20 – Active at once A function can be assigned to programmable message 2 in this machine data.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Control word message 247 Default value Lower input limit Upper input limit Units 0000 0000 FFFF Hex Active at once By setting bits 0 to 5, it is possible to invert the function of the appropriate messages (MD 241 to MD 246).
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Display of active functions 2 255 Default value Lower output limit Upper output limit Units – – – Hex Activ.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) n min for n act < n min message motor 2 260 Default value Lower input limit Upper input limit Units 12 0 Rated speed rev/min Active at once Input of response value for monitoring of the PLC status message n act < n min (see also MD 241).
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) P-gain speed controller motor 2 265 Default value Lower input limit Upper input limit Units 32.0 1.0 120.0 – Active at once Input of P gain (K p ) for the speed controller.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) With a setting of, for example, 100 %, the rated torque acts as the torque limit up to rated speed. At speeds above the rated value, the torque limit curve drops in proportion to 1/n so that the rated output is reached in each case.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.1.2 MSD MD (data description - SW 3) Hysteresis MD 274 motor 2 275 Default value Lower input limit Upper input limit Units 50 0 Rated speed rev/min Active at once Input of hysteresis for the cut-in speed set in machine data MD 274.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Type torque setpoint filter motor 2 281 Default value Lower input limit Upper input limit Units 0000 0000 0001 Hex Active at once The filter type is selected in this machine data (see MD 280).
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Integral-action time upper adaptation speed motor 2 288 Default value Lower input limit Upper input limit Units 80 5 6 000 ms Active at once Input of integral-action time for the upper adaptation speed.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.1.2 MSD MD (data description - SW 3) Phase current controller gain n 4 x gain set in MD 278 MD 278 MD 337 MD 292 Selection adaption speed controller motor 2 293 Default value Lower input limit Upper input limit Units 0 0 7 – Active at once Input of activation point for speed controller adaption.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.1.2 MSD MD (data description - SW 3) Selection I/f control 313 Default value Lower input limit Upper input limit Units 0 0 1 Hex Active at once The I/f control diagnosis aid is activated by entering bit 0 = 1.
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2 611D feed drive machine data (FDD MD) (SW 3) 7.2 611D feed drive machine data (SW 3) 7.2.1 FDD MD input (SW 3) The feed drive machine data are provided for the purpose of matching the feed drives and the machine tool.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.2.2 FDD MD (data description - SW 3) Monitoring cycle 1002 Default value Lower input limit Upper input limit Units 100 000 4 000 100 000 µ s Active on Power On The interrupt clock cycle is used for high-priority monitoring purposes.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) f PBM in Hz T PBM in µ s 2666.6.... 375.0* 2782.6.... 359.375 2909.0.... 343.75 3047.6.... 328.125 3200 312.5* 3368.4.... 296.875 3555.5.... 281.25 3764.7.... 265.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.2.2 FDD MD (data description - SW 3) Motor code number 1102 Default value Lower input limit Upper input limit Units 0 0 65 535 – Active on Power On Input of motor order number (machine-readable product designation for Siemens motors).
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Order No. Rated speed Motor code no. n rated in rev / min 1FT6132-6AF7X-XXXX 3000 1212 1FT6061-6AH7X-XXXX 4500 13.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.2.2 FDD MD (data description - SW 3) Derating (reduction) characteristics can be incorporated via this machine data, e.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Power section code 1106 Default value Lower input limit Upper input limit Units 0000 0000 00FF Hex Active on Powe.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.2.2 FDD MD (data description - SW 3) Limit current power section 1108 Default value Lower input limit Upper input limit Units 200 1 500 A Active on Power On Input of maximum thermally permissible current of power section.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Torque constant 1113 Default value Lower input limit Upper input limit Units 5 0.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.2.2 FDD MD (data description - SW 3) P-gain current controller 1120 Default value Lower input limit Upper input limit Units 0 0 10 000 V/A Active at once Input of proportional gain of current controller or automatic parameterization using machine data "Motor code number" (MD 1102).
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Type current setpoint filter 1201 Default value Lower input limit Upper input limit Units Low-pass Low-pass Band-stop – Active at once Input of configuration of 4 current setpoint filters.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.2.2 FDD MD (data description - SW 3) Note: • Current setpoint filter 1 is preset to the current controller sampling time MD 1000 = 125 µ s for damping of the encoder torsional natural frequency.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Natural frequency current setpoint filter 4 1208 Default value Lower input limit Upper input limit Units 0 0 8 000 Hz Active at once Input of natural frequency for current setpoint filter 4 (PT2 low-pass).
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.2.2 FDD MD (data description - SW 3) Bandwidth current setpoint filter 1 1211 Default value Lower input limit Upper input limit Units 500 0 1 000 Hz Active at once Input of 3dB bandwidth for current setpoint filter 1 (band-stop).
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Bandwidth current setpoint filter 2 1214 Default value Lower input limit Upper input limit Units 500 0 1 000 Hz Active at once Input of 3dB bandwidth for current setpoint filter 2 (band-stop).
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.2.2 FDD MD (data description - SW 3) Block frequency current setpoint filter 4 1219 Default value Lower input limit Upper input limit Units 3 999.0 1 7 999.0 Hz Active at once Input of block frequency for current setpoint filter 4 (band-stop).
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Note: The velocity of a feed axis is matched with NC-MD 2560 (maximum axis velocity). The motor speed which corresponds to this maximum value must be entered in drive-MD 1401.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.2.2 FDD MD (data description - SW 3) Note: Under normal circumstances, shutdown is implemented sequentially on the drive and servo sides, with variously adjustable timers (NC-MD 156, NC-MD 12240) and, in the event of a fault, only on the drive side with timer MD 1404.
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Integral-action time speed controller 1409 Default value Lower input limit Upper input limit Units 10 0 500 ms Active at once Input of integral-action time of speed control loop in the lower speed range (N < lower speed threshold MD 1411).
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.2.2 FDD MD (data description - SW 3) Graphic representation: Adaptation of speed controller machine data by means of characteristic n MD 1411 K P , T .
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Natural frequency reference model speed control loop 1414 Default value Lower input limit Upper input limit Units 0 0 8 000 Hz Active at once Input of natural frequency for the "Speed control loop" reference model.
7 Drive Machine Data (SIMODRIVE Drive MD) 12.93 7.2.2 FDD MD (data description - SW 3) n min for n act < n min 1418 Default value Lower input limit Upper input limit Units 0 0 7 200 rev/min Active .
12.93 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Bit 0 Internal error cannot be concealed Bit 1 Not assigned Bit 2 Measuring circuit error, phase current R Bit 3 .
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.2.2 FDD MD (data description - SW 3) Timer motor temperature alarm 1603 Default value Lower input limit Upper input limit Units 240 0 600 s Active at once Input of timer for the motor temperature alarm.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Bit 0 Control unit enable (internal module function), including marking according to MD 1003, bit 5 Bit 1 Image t.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.2.2 FDD MD (data description - SW 3) Speed actual value 1707 Default value Lower output limit Upper output limit Units 0.0 0000 32 767.0 rev/min Active at once This machine data is used to display the actual speed value and represents the unfiltered actual speed value.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.2.2 FDD MD (data description - SW 3) Note: This machine data is calculated only once during ramp-up; its value cannot therefore be changed during operation.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3 611D drive machine data (FDD / MSD - as from SW 4) 7.3 611D drive machine data (FDD/MSD - as from SW 4) 7.3.1 Drive MD input (as from SW 4) The drive machine data are provided for the purpose of matching the drives (FDD / MSD) and the machine tool.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Table: Possible current and speed controller cycle combinations SIN 840C with 611D controller ... Current controller cycle MD 1000 Speed controller cycle MD 1001 Comments Single-axis performance 125 µ s 125 µ s Default value Single-axis performance 62.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Configuration structure 1004 Default value Lower input limit Upper input limit Units 0000 0000 7FFF Hex Active on Power On Input of the configuration for control structures, speed measuring systems and functionality referred to the SIMODRIVE System 611D.
08.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Encoder phase error compensation 1008 Default value Lower input limit Upper input limit Units 0.0 - 20.0 20.0 Degrees Active at once With this machine data, a phase error compensation is performed.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Function switch 1012 Default value Lower input limit Upper input limit Units 0000 0000 FFFF Hex Active at once Input of the configuration for switch-on functionality referred to the SIMODRIVE System 611D.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Multiturn resolution absolute encoder motor (as from SW 5) 1021 Default value Lower input limit Upper input limit Unit.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Note regarding bit 9: Incorrect parameterization, e.g. not on EQN MD 1011 (configuration actual-value acquisition, ind.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Direct servo loop absolute track (SW 5 and higher) 1033 Default value Lower input limit Upper input limit Units 0000 0.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Notes: • The pulse frequency can be specified only in the quantization given in the table above. Other frequency inputs are rounded up or down to the next closest table value, e.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Motor code number 1102 Default value Lower input limit Upper input limit Units 0 0 65 535 – Active on Power On Input of motor order number (machine-readable product designation for Siemens motors).
7 Drive Machine Data (SIMODRIVE Drive MD) 08.96 7.3.2 Drive MD (data description) Motor table: MSD motors Order no. Rated speed Motor code no. n rated in rev / min 1PH6186-4NF4- x 1500 164 1PH6206-4NE.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Motor table: MSD motors Order no. Rated speed Motor code no. n rated in rev / min 1PH2115-6WF4 1500 323 1PH2117-6WF4 1.
7 Drive Machine Data (SIMODRIVE Drive MD) 08.96 7.3.2 Drive MD (data description) Motor table: FDD motors Order no. Rated speed Motor code no. n rated in rev / min 1FT6082-XAF7X-XXXX 3000 1207 1FT6084-XAF7X-XXXX 3000 1208 1FT6086-XAF7X-XXXX 3000 1209 1FT6102-8AF7X-XXXX 3000 1210 1FT6105-8AF7X-XXXX 3000 1211 Order no.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Motor rated current 1103 Default value Lower input limit Upper input limit Units 0.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Format of power section code number: Value table: Code Drive type Current PS Comments 6 MSD 24 / 32 / 32 A 50 A 7 MSD .
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Thermal limit current, power section 1108 Default value Lower input limit Upper input limit Units 200.0 1.0 500.0 A Active on Power On Input of maximum thermally permissible current of power section.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Number of pole pairs motor 1112 Default value Lower input limit Upper input limit Units 0 0 4 – Active on Power On I.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Armature resistance 1115 Default value Lower input limit Upper input limit Units 0.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Inductance of series reactor 1119 Default value Lower input limit Upper input limit Units 0.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) cos power factor 1129 Default value Lower input limit Upper input limit Units 0.8 0.0 1.0 Active on Power On cos is required for the calculation of the equivalent circuit diagrams from the data on the rating plate.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Motor no-load voltage 1135 Default value Lower input limit Upper input limit Units 0.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Stator leakage reactance 1139 Default value Lower input limit Upper input limit Units 0.
7 Drive Machine Data (SIMODRIVE Drive MD) 08.96 7.3.2 Drive MD (data description) Upper speed L h characteristic motor 1 1143 Default value Lower input limit Upper input limit Units 0.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Breakdown torque reduction factor 1145 Default value Lower input limit Upper input limit Units 100.0 5.0 1 000.0 % Active at once Input of breakdown torque reduction factor as specified on the motor data sheet.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) P gain flux controller 1150 Default value Lower input limit Upper input limit Units 400.
08.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Evaluation torque limit value 1190 Default value Lower input limit Upper input limit Units 100 0 10 000 Nm Active at once This drive machine data does not have any effects on hardware and software.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Example: Low-pass Low-passes and band-stops are used in damping resonances above and at the limit of stability of the speed control loop (see diagrams below). Specified: Natural frequency 500 Hz with 0.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Specified: Blocking frequency 1 kHz with 500 Hz bandwidth 0 Hz bandwidth numerator (damping) 1 10 Log 1k 10 kHz 20.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Specified: Blocking frequency 1 kHz, 500 Hz bandwidth and 250 Hz bandwidth numerator (damping) 1 10 Log 1k 10 kHz 20.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) 3rd filter Bit 2 0 1 Low-pass (see MD 1206 / 1207) Band-stop (see MD 1216 / 1217 / 1218) 4th filter Bit 3 0 1 Low-pass.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Damping current setpoint filter 2 1205 Default value Lower input limit Upper input limit Units 1.0 0.05 5.0 – Active at once Input of damping for current setpoint filter 2 (PT2 low-pass).
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Damping current setpoint filter 4 1209 Default value Lower input limit Upper input limit Units 1.0 0.05 5.0 – Active at once Input of damping for current setpoint filter 4 (PT2 low-pass).
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Bandwidth current setpoint filter 1 1211 Default value Lower input limit Upper input limit Units 500.0 5.0 7 999.0 Hz Active at once Input of -3dB bandwidth for current setpoint filter 1 (band-stop).
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Bandwidth current setpoint filter 2 1214 Default value Lower input limit Upper input limit Units 500.0 5.0 7 999.0 Hz Active at once Input of -3dB bandwidth for current setpoint filter 2 (band-stop).
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Bandwidth current setpoint filter 3 1217 Default value Lower input limit Upper input limit Units 500.0 5.0 7 999.0 Hz Active at once Input of -3dB bandwidth for current setpoint filter 3 (band-stop).
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Bandwidth current setpoint filter 4 1220 Default value Lower input limit Upper input limit Units 500.0 5.0 7 999.0 Hz Active at once Input of -3dB bandwidth for current setpoint filter 4 (band-stop).
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Breakdown torque limitation 1 / n 2 Power limitation 1 / n Resultant torque limit value MD 1145 Constant torque range .
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Generative limitation 1233 Default value Lower input limit Upper input limit Units 100.0 5.0 100.0 % Active at once Input of torque limit for braking operation (generator-mode torque limit).
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) 2nd power limit value 1236 Default value Lower input limit Upper input limit Units 100.0 5.0 100.0 % Active at once The 2nd power limit value entered in MD 1236 acts as a reduction factor referred to the 1st power limit value (MD 1235).
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Threshold speed-dependent torque setpoint smoothing 1245 Default value Lower input value Upper input value Units 0.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Corner freq. curr. act. val. smooth. 1250 Default value Lower input value Upper input value Units 100.0 0.0 8 000.0 Hz Active at once Input of -3dB corner frequency f o of cross-current actual value smoothing function (PT1 low- pass) for display purposes.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Motor rated speed 1400 Default value Lower input value Upper input value Units 1 450.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Controller enable n t Case 1 MD 1403 = 0 t I t n Case 2 MD 1403 = X I Motor coasts out Timer pulse suppression 1404 Default value Lower input value Upper input value Units 100.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Monitoring speed motor 1405 Default value Lower input value Upper input value Units 110.0/100.0 100.0 110.0 % Active at once Input as percentage of maximum permissible speed setpoint as limit value for speed setpoint monitoring.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) P-gain upper adaptation speed 1408 Default value Lower input value Upper input value Units 0.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Notes: • Setting the reset time to zero deactivates the I-action component for the range which is greater than the machine data "Adaptation upper speed threshold (MD 1412) (see also Note in MD 1409).
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Selection adaptation speed controller 1413 Default value Lower input value Upper input value Units 0 0 1 – Active at once This machine data allows adaptation of the speed controller machine data to be controlled as a function of speed.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Damping reference model speed control loop 1415 Default value Lower input value Upper input value Units 1.0 0.5 5.0 – Active at once Input of damping for the "Speed control loop" reference model.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Maximum motor speed set-up mode 1420 Default value Lower input limit Upper input limit Units 30.0 0.0 50 000.0 rev/min Active at once Input of maximum motor speed for set-up mode.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Symmetr.calc.deadtime I-controller 1425 Default value Lower input limit Upper input limit Units 0.0 0.0 1.0 – Active at once Selection of a filter in the speed feedforward control channel to simulate the calculation dead time of the current control loop.
7 Drive Machine Data (SIMODRIVE Drive MD) 08.96 7.3.2 Drive MD (data description) Torque threshold characteristic for the message M d < M dx . Presently valid torque limit value Threshold torque M breakd.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Relation between control word (MD 11004) and control word (MD 11002). MD 1500 Status MD 1500 > 0 MD 1500 > 0 MD 1500=0 Type of 1st filter - Low-pass (MD 1501.0 = 0) Band-stop (MD 1501.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Note: Before the filter type is configured, the appropriate filter machine data must be input. Time constant speed setpoint filter 1 1502 Default value Lower input limit Upper input limit Units 0.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Damping speed setpoint filter 1 1507 Default value Lower input limit Upper input limit Units 0.7 0.2 5.0 – Active at once Input of damping for current setpoint filter 1 (PT2 low-pass).
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Block frequency speed setpoint filter 1 1514 Default value Lower input limit Upper input limit Units 3 500.0 1.0 7 999.0 Hz Active at once Input of block frequency for speed setpoint filter 1 and parameterization as simple band-stop filter.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Note: The maximum block frequency input value is limited by the sampling frequency of the servo control (MD 1001) (parameterization error). MD 1514 < 2 x T sampl. speed controller 1 T sampl.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Example: 5 4 k 20.0 -60.0 5 4 k 180 Phase Deg -180 Log Hz Log Hz fz = 900 Hz fbn = 1800 Hz (Dn = 100%) fbz = 180 Hz (Dz = 10%) fn = 100% dB 5 4 k 20.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) 5 4 k 20.0 -60.0 5 4 k 180 Phase Deg -180 Log Hz Log Hz fz = 900 Hz fbn = 1800 Hz (Dn = 100%) fbz = 36 Hz (Dz = 2%) fn.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Note: When 0 is entered for the bandwidth, the filter is parameterized as a proportional element with a gain of 1. Numerator bandwidth speed setpoint f. 2 1519 Default value Lower input limit Upper input limit Units 0.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Example: 500 m 400 10.0 dB -30.0 500 m 400 180 Phase Deg -180 Log Hz Log Hz fz = 54 Hz Dz = 10% fn = 40 Hz Dn = 70% fz = 35 Hz Dz = 6% fn = 40 Hz Dn = 70% 500 m 400 10.0 dB -30.
7 Drive Machine Data (SIMODRIVE Drive MD) 08.96 7.3.2 Drive MD (data description) Band-stop filter natural frequency set speed filter 2 1521 Default value Lower input limit Upper input limit Units 100.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Note: Reset 611D alarms can be acknowledged via a software reset. Caution: Concealing the reset alarms may result in irreparable damage to the power section.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Timer motor temperature alarm 1603 Default value Lower input limit Upper input limit Units 240 0 600 s Active at once Input of timer for the motor temperature alarm.
08.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Switchoff limit motor temperature 1607 Default value Lower input limit Upper input limit Units 155 0 200 °C Active at once Input of motor temperature at which motor must be switched off.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Response threshold dn/dt 1611 Default value Lower input limit Upper input limit Units 800 0 1 600 % Active at once Input of response threshold for dn / dt monitoring function.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Config. shutdown react. RESET alarms 1613 Default value Lower input limit Upper input limit Units 0100/FFFF 0000 FFFF Hex Active at once Input bit field for switching over the appropriate 611D reset alarm.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Value table: Bit 0 Variable message function 0 = not active 1 = active Bit 1 Segment variable message function 0 = add.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Machine data which correspond to this machine data are as follows: • Signal number variable message function (MD 162.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.3.2 Drive MD (data description) Value table: Signal number Signal designation Scaling (LSB corresponds to:) 0 Physical address – 1 - – 2 Current I.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Address variable message function 1622 Default value Lower input limit Upper input limit Units 0000 0000 FFFF Hex Active at once Input of address of memory location to be monitored via the variable message function.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Pickup delay variable message function 1625 Default value Lower input limit Upper input limit Units 0 0 10 000 ms Active at once Input of ON (pickup) delay time for setting of the message if the threshold (with hysteresis) is exceeded (see diagram under MD 1620).
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Voltage step for generator control 1632 Default value Lower input limit Upper input limit Units 30 0 300 V Active at once Input of response threshold of DC link voltage.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Drive operating modes Emergency retraction 1636 Default value Lower input limit Upper input limit Units 0 0 7 - Active at once Input to select various operating modes in the drive operating modes word.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Emergency retraction time 1638 Default value Lower input limit Upper input limit Units 0 0 10000 ms Active at once This machine data is relevant only for Siemens-internal purposes and must not be altered .
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Diagnosis control 1650 Default value Lower input limit Upper input limit Units 0000 0000 FFFF Hex Active at once Input to select a variety of diagnostic functions in the diagnostic control word.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) • Diagnostic function "Voltage-controlled V q operation" (up to SW 4) A voltage-controlled operating mode (V / F mode) is applied in order to diagnose speed or current sensor faults.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Value table: Signal number Signal designation Scaling (LSB corresponds to:) 0 Physical address – 1 - – 2 Current I.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Memory location min/max memory 1652 Default value Lower input limit Upper input limit Units 0000 0000 FFFF Hex Active at once Input of address of memory location to be monitored via the min / max memory function.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Segment memory location monitor 1655 Default value Lower input limit Upper input limit Units 0 0 1 – Active at once This machine data addresses the memory location segment for the monitoring function.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Value display monitor 1657 Default value Lower output limit Upper output limit Units 0000 0000 0000 0000 FFFF FFFF Hex Active at once Output of monitoring function display value.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Ratio V/f during V/f mode (SW 4.4 only) 1661 Default value Lower input limit Upper input limit Units 2.4 0.0 100.0 V/Hz Active at once Input of a voltage / frequency ratio value for the drive in voltage-controlled V / F operation.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Examples: n set ( ) t > 0 ; n set - n act > DELTA (ZK3 Bit 7 halt ramp block) 1.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) When DELTA is calculated, it must be taken into account that the torque setpoint limitation m set,limit may change in cyclic operation. This limitation acts on the maximum speed difference n max .
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Motor temperature 1702 Default value Lower output limit Upper output limit Units 0 0 32 767 °C Active at once This machine data is used to display the motor temperature.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Speed actual value 1707 Default value Lower output limit Upper output limit Units 0.0 -100000.0 100000.0 rev/min Active at once This machine data is used to display the actual speed value and represents the unfiltered actual speed value.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Significance speed representation 1711 Default value Lower output limit Upper output limit Units 0.0 -100000.0 100000.0 rev/min Active at once This machine data is used to display the significance of the speed representation.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Current actual value (effective) (as from SW 6) 1719 Default value Lower output limit Upper output limit Units – – – A eff Active at once Current actual value display.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) Ramp-up time 1723 Default value Lower output limit Upper output limit Units 0 0 32767 ms Active at once Load test: The ramp-up time of the drive is indicated in this machine data.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.3.2 Drive MD (data description) Operating mode (display) 1730 Default value Lower output limit Upper output limit Units 0000 0000 FFF Hex Active at once This data indicates the current operating mode.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) CPU load (as from SW 6) 1735 Default value Lower output limit Upper output limit Units 0 0 100 % Active at once The processor capacity displays the remaining available CPU time online.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) Firmware date 1798 Default value Lower output limit Upper output limit Units 0 0 32 767 – Active at once Output of coded software version in decimal notation.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.3.2 Drive MD (data description) MD No. Motor 2 Title MD No. Motor 1 2132 Motor rated voltage 1132 2134 Motor rated frequency 1134 2135 Motor no-load v.
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.3.2 Drive MD (data description) MD No. Motor 2 Title MD No. Motor 1 2410 Integral-action time upper adaptation speed 1410 2411 Lower adaptation speed 1411 2412 Upper adaptation speed 1412 2413 Selection adaptation speed controller 1413 2414 Natural frequency ref.
07.97 7 Drive Machine Data (SIMODRIVE Drive MD) 7.4 FDD / MSD-specific diagnosis/service machine data (as from SW 3) 7.4 FDD/MSD-specific diagnosis/service machine data (as from SW 3) 7.
7 Drive Machine Data (SIMODRIVE Drive MD) 07.97 7.4.2 Servo service data (SSD) Quadrant error (QEC – as from SW 4) 3002 Default value Lower output limit Upper output limit Units – -99999.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.4.3 Diagnosis / service MD (data description - as from SW 3) Module order code (as from SW 4) 10100- 10114 10119 1) Default value Lower output limit U.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.4.3 Diagnosis / service MD (data description - as from SW 3) Ramp-up phase 11000 Default value Lower output limit Upper output limit Units – 0000 0505 – Active at once The "Ramp-up phase" machine data contains the control word for the ramp-up control of the 611D components.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.4.3 Diagnosis / service MD (data description - as from SW 3) Status word 1 11002 Default value Lower output limit Upper output limit Units – 0000 FF.
7 Drive Machine Data (SIMODRIVE Drive MD) 09.95 7.4.3 Diagnosis / service MD (data description - as from SW 3) Status word 1 11004 Default value Lower output limit Upper output limit Units – 0000 FF.
09.95 7 Drive Machine Data (SIMODRIVE Drive MD) 7.4.3 Diagnosis / service MD (data description - as from SW 3) Bit 10 - SW 4 Command variable 0 : torque 1 : speed Bits 11-12 (Bit 11:) Master-slave ope.
7 Drive Machine Data (SIMODRIVE Drive MD) 10.94 7.4.3 Diagnosis / service MD (data description - as from SW 3) Bit 2 - SW 4 Bit 3 - SW 3 Bit 3 - SW 4 Bit 4 - SW 3 Bit 4 - SW 4 Bit 5 - SW 3 Bit 5 - SW .
10.94 7 Drive Machine Data (SIMODRIVE Drive MD) 7.4.3 Diagnosis / service MD (data description - as from SW 3) Capacity utilization (as from SW 4) 11009 Default value Lower output limit Upper output limit Units – 0000 7FFF Hex Active at once This machine data specifies the capacity utilization of the digital drive as a percentage (0 .
7 Drive Machine Data (SIMODRIVE Drive MD) 04.96 7.4.3 Diagnosis / service MD (data description - as from SW 3) Position actual value 12000 Default value Lower output limit Upper output limit Units –.
04.96 7 Drive Machine Data (SIMODRIVE Drive MD) 7.5 Safety Integrated (SI) data 7.5 Safety Integrated (SI) data Note: The SINUMERIK Safety Integrated function is an option. The Safety Integrated machine and service data are described in the documentation SINUMERIK Safety Integrated (Description of Functions).
10.94 8 PLC Machine Data (PLC MD) 8.1 General 8 PLC Machine Data (PLC MD) 8.1 General 8.1.1 Entering PLC MD (up to SW 2) You must set the PLC machine data (PLC MD) to adapt the PLC system program to the machine tool and to the PLC user program. The PLC MD are transferred from the machine data area to the data blocks on a PLC cold restart.
8 PLC Machine Data (PLC MD) 08.96 8.1.2 Breakdown of the PLC MD 8.1.2 Breakdown of the PLC MD PLC MD DB Description Softkey Section 0 to 839 DB60 MD for operating system System data 8.2 2000 to 2849 DB61 MD for function blocks FB data 8.3 4000 to 4049 DB62 MD for user User data 8.
09.95 8 PLC Machine Data (PLC MD) 8.2 PLC MD for the operating system (system data) 8.2 PLC MD for the operating system (system data) Time base for calling OB 5 2 Default value Lower input limit Upper input limit Units 1 +1 3 2.
8 PLC Machine Data (PLC MD) 09.95 8.2 PLC MD for the operating system (system data) Last active channel 8 1) Default value Lower input limit Upper input limit Units 1 1 4 – DB 60 DW 8 Last active sp.
09.95 8 PLC Machine Data (PLC MD) 8.2 PLC MD for the operating system (system data) Example: Value in PLC MD 11 = 71 when 1st machine control panel in PLC MD 128 is set to start address 64. I byte 0 : : : I byte 71 I byte 72 : : I byte 127 Signals from the machine Can be used as additional flag area Max.
8 PLC Machine Data (PLC MD) 09.95 8.2 PLC MD for the operating system (system data) No. of function numbers 19 Default value Lower input limit Upper input limit Units 3 0 10 – DB 60 DW 19 Number of function numbers for a UI kernel sequence initiation.
09.95 8 PLC Machine Data (PLC MD) 8.2 PLC MD for the operating system (system data) You can enable the individual bits in PLC MD 6052, and set the positive or negative edge to be evaluated in PLC MD 6055. A rapid input is possible only when bit 0 of PLC MD 6051 is set to "0".
8 PLC Machine Data (PLC MD) 06.93 8.2 PLC MD for the operating system (system data) Table for MD 34 to 123 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 .
06.93 8 PLC Machine Data (PLC MD) 8.2 PLC MD for the operating system (system data) 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 3 4 5 6.
8 PLC Machine Data (PLC MD) 09.95 8.2 PLC MD for the operating system (system data) Byte no. of 2nd alarm byte 125 Default value Lower input limit Upper input limit Units - 1 - 1 127 (SW 4 and higher) – DB 60 DW 125 Byte no. of 1st alarm byte 124 DB 60 DW 124 Byte no.
09.95 8 PLC Machine Data (PLC MD) 8.2 PLC MD for the operating system (system data) High byte (DL) Low byte (DR) DW No. PLC MD No. DW 130 MD 130 DW 131 MD 131 DW 132 MD 132 DW 133 MD 133 DW 134 MD 134 DW 135 MD 135 DW 136 MD 136 DW 137 MD 137 Machine data words for PLC operating system (DB 60) Address interrupt byte –1 .
8 PLC Machine Data (PLC MD) 09.01 8.3 PLC MD for function blocks (FB data) 8.3 PLC MD for function blocks (FB data) PLC MD values for tool management package 2000 to 2077 Default value Lower input limit Upper input limit Units 0– DB 61 DW 0 - 77 For values and their meanings, refer to the Tool Management description.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 8.5 PLC MD for the operating system (system bits) 6000 1) DL 0 6 2) 5 2) 4321 PLC MD DB63 DW No. Bit No. 76543210 Signals from / to NC channel Default value: 0000 1111 This MD is used to enable the interchange of channel signals between NC and PLC.
8 PLC Machine Data (PLC MD) 09.95 8.5 PLC MD for the operating system (system bits) 6012 1) DL 6 654321 PLC MD DB63 DW No. Bit No. 76543210 Signals from / to spindle Default value: 0000 0001 This MD enables the interchange of spindle signals between NC and PLC.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 6026 DL 13 Enable serial interface DB37 Enable init in same channel Deselect autom. NC START INHIBIT with MDA Save flag area Access to PLC data inhibited with @ Command channel enabled PLC MD DB63 DW No.
8 PLC Machine Data (PLC MD) 09.95 8.5 PLC MD for the operating system (system bits) 6030 DL 15 4321 PLC MD DB63 DW No. Bit No. 76543210 Error / operational messages on inactive channels 1) Default value: All bits default to 0 0 signal: Corresponding inactive channel DB is not used to activate error/operational messages.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 6032 DL 16 DR 9 DL 9 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 6033 DR 16 DR 11 DL 11 DR 10 DL 10 PLC MD DB63 DW No.
8 PLC Machine Data (PLC MD) 09.95 8.5 PLC MD for the operating system (system bits) 6035 DR 17 DR k+3 DL k+3 PLC MD DB63 DW No. Bit No. 76543210 Alarm DB 32 Default value: All bits default to 0 K = 0, 4, 8, 12, ... 116 (1st to 30th axis) Bit = 0 The system software does not evaluate the bits in the corresponding interface byte for error messages.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 6040 DL 20 DR 9 DL 9 DR 8 DL 8 DR7 DL 7 DR 6 DL 6 6041 DR 20 DR 11 DL 11 DR 10 DL 10 PLC MD DB63 DW No.
8 PLC Machine Data (PLC MD) 09.95 8.5 PLC MD for the operating system (system bits) 6042 DL 21 DR k+3 DL k+3 PLC MD DB63 DW No. Bit No. 76543210 Signal DB 31 Default value: All bits default to 0 K = 0.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 6044 DL 22 DR 4 DL 4 DR 3 DL 3 DR 2 DL 2 DR 1 DL 1 6045 DR 22 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 DR 5 DL 5 6046 DL 23 DR 12 DL 12 DR 11 DL 11 DR 10 DL 10 DR 9 DL 9 6047 DR 23 DL 16 DR 15 DL 15 DR 14 DL 14 DR 13 DL 13 PLC MD DB63 DW No.
8 PLC Machine Data (PLC MD) 09.95 8.5 PLC MD for the operating system (system bits) 6048 DL 24 OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 PLC MD DB63 DW No. Bit No. 76543210 Stop during processing delay by Default value: 1111 1100 Bit = 0 A delay in the relevant OB does not force the programmable controller to STOP.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 6049, bit 2 = 0 PLC minimum cycle time switched on (default setting). 6049, bit 2 = 1 PLC minimum cycle time switched off, i.e. the PLC cycle time is derived from the running time of the user program.
8 PLC Machine Data (PLC MD) 09.95 8.5 PLC MD for the operating system (system bits) 6052 DL 26 76543210 6053 DR 26 76543210 PLC MD DB63 DW No. Bit No. 76543210 Enable central interrupt byte IF PLC / PLC 135 WD Reserved Default value: 0 An EU interface module's eight interrupt inputs can be enabled separately.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 6064 DL 32 High-level language PLM PLC MD DB63 DW No. Bit No. 76543210 Default value: All bits default to 0 Bit 0 Bi.
8 PLC Machine Data (PLC MD) 09.95 8.5 PLC MD for the operating system (system bits) PLC MD Default values 6400 - 6431 0000 0001 6480 - 6511 0000 0001 6560 - 6563 1111 1111 6572 - 6575 1111 1111 These PLC MDs are internal system bits. The default values must not be changed.
09.95 8 PLC Machine Data (PLC MD) 8.5 PLC MD for the operating system (system bits) 6080 DL 40 DR 20 DL 20 DR 19 DL 19 DR 18 DL 18 DR 17 DL 17 6081 DR 40 DR 24 DL 24 DR 23 DL 23 DR 22 DL 22 DR 21 DL 2.
8 PLC Machine Data (PLC MD) 11.92 8.5 PLC MD for the operating system (system bits) 6096 DL 48 6097 DR 48 6098 DL 49 6099 DR 49 PLC performance (IA) PLC MD No. DW No. 15 14 13 12 11 10 9 8 Bit No. 76543210 Reserved Reserved Reserved Reserved 6400 . . 6419 Internal system bits Bit 0 must be set to 1 6480 .
09.95 8 PLC Machine Data (PLC MD) 8.7 PLC MD bits for the user (user bits) 8.7 PLC MD bits for the user (user bits) 8000 to 8049 DW 0 - DW 24 PLC MD DB65 DW No. Bit No. 76543210 Default value: 0 In addition to PLC MD words, PLC MD bits are also available to the user to do with as he sees fit.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 9–1 SINUMERIK 840C (IA) 9 Drive Servo Start-Up Application (as from SW 3) Introduction SW 3 / SW 4 provides support for drive start-up and diagnostics by means of the following functions: Description in section Measurement of drive control loops (current, speed, position) 9.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–2 SINUMERIK 840C (IA) Internal The following conditions must be fulfilled before the traversing motion can be started: S NC operati.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–3 SINUMERIK 840C (IA) The following start conditions must be fulfilled when the measuring functions are started. S NC operating mode “ JOG ” selected. S No traversing command for the axis/spindle (NCK or com- mand channel).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–4 SINUMERIK 840C (IA) 9.1.1 Selection of/menu trees of drive servo start-up application Diagnosis Drive servo startup Start-up Expl.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 9–5 SINUMERIK 840C (IA) D Menu tree: Axis start-up function 1) Start-up fct. axis Current contr . loop Speed contr . loop Position contr . loop Function generator Neural QEC 1) Measure- ment Meas.
Start Stop 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–6 SINUMERIK 840C (IA) D Menu tree: Spindle start-up function 1) Start-up fct. spindle Speed contr . loop Position contr . loop Function generator Current 1) contr . loop Measure- ment Meas.
Copy to clipboard Paste from clipboard 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–7 SINUMERIK 840C (IA) D Copying / pasting measuring parameter files into / from the clipboard With these softkeys you can re-use measuring parameter files that have been stored for the axis X, for example, for other axes as well (e.
X marker Y marker Expand Picture 1 Picture 2 Picture 1 + Picture 2 X lin/log Correct display Axis +/– Spindle +/– Contr .para. FDD Contr .para. MSD Contr .
Display File functions 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–9 SINUMERIK 840C (IA) Note With SW 4 and higher , the Contr .
Accept configur . SIEMENS Service 1 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–10 SINUMERIK 840C (IA) Explanation This softkey gives you access to the control functions Load , Save and Delete with which you can load, save or delete a special measurement setting (configu- ration).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9– 11 SINUMERIK 840C (IA) 9.2 Measuring the drive servo loops (current, speed, position) Note When measuring the spindle it is important not to enter the weak field range as this produces an incorrect display .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–12 SINUMERIK 840C (IA) e.g. for 125 m s sampling time (cycle) Owing to the short measuring times, traversing paths of a few revolutions are sufficient for the frequency response measurement.
Current control loop 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–13 SINUMERIK 840C (IA) Y ou can set the filters or controller parameters as required by means of “ Contr .para FDD ” or “ Contr .para MSD ” . Y ou should check their effect immediately after a further measurement.
Meas. parameter 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–14 SINUMERIK 840C (IA) 9.2.2 Current control loop – measurement parameters (as from SW 3) Default settings Measurement = frequency response and measured quantity = current actual value .
Speed control loop 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–15 SINUMERIK 840C (IA) 9.2.3 Speed control loop (axis and spindle – as from SW 3) Y ou can select the measuring function for the speed control loop with this softkey .
Meas. parameters 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–16 SINUMERIK 840C (IA) 9.2.4 Speed control loop (axis and spindle) – measurement parameters (4 basic settings – as from SW 3) Overview of The types of measurement available depend on the type of drive used.
Meas. parameter 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–17 SINUMERIK 840C (IA) As from SW 6: S The offset is reached along an acceleration ramp.
Meas. parameter 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–18 SINUMERIK 840C (IA) D 3rd measurement type: Setpoint step change The transient response of the speed control in the time range can be assessed with the step stimulation function for setpoint or disturbance variables.
Meas. parameter Position contr . loop 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–19 SINUMERIK 840C (IA) D 4th Measurement type: Disturbance step change The transient response of the speed control in the time range can be assessed with the step stimulation function for setpoint or disturbance variables.
Meas. parameter 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–20 SINUMERIK 840C (IA) 9.2.6 Position control loop (axis and spindle) – measurement parameters (9 basic settings – as from SW 3) Overview of types The types of measurement listed below are not dependent on the drive used.
Meas. parameter 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–21 SINUMERIK 840C (IA) S A veraging operations The higher this value is set, the more accurate the measurement and the lon- ger the measurement time. Y ou should normally enter a value of 20.
Meas. parameter 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–22 SINUMERIK 840C (IA) Notes In order to ensure a more gentle machine setting, the lowest possible values should be set for amplitude and offset .
Function generator 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–23 SINUMERIK 840C (IA) 9.3 Function generator (axis and spindle – as from SW 3) Y ou can select the function generator with this softkey . Note Axes and spindles can be traversed with the function generator in both analog and digital drives.
Signal parameters 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–24 SINUMERIK 840C (IA) D Selection of function generator parameterization “ Signal types with operating modes” Y ou can select the menu with the signal parameters for the function generator in the five operating modes with this softkey .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–25 SINUMERIK 840C (IA) 9.3.2 Additional information (notes) on measurement and signal parameters (as from SW 3) Overrange The maxim.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–26 SINUMERIK 840C (IA) 9.3.3 Signal waveforms of function generator (as from SW 3) D Square-wave (speed setpoint) E1 T2 T1 E2 t –A +A Speed setpoint O Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–27 SINUMERIK 840C (IA) Conditions Operating mode : Speed setpoint (position controller cycle) Signal type : Sawtooth E1 : Switch-on instant (NC Start hardkey) E2 : Switch-off instant (e.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–28 SINUMERIK 840C (IA) D Ramp 1 (position setpoint) MD RD t A s ESD t O v Speed character- istic Position Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–29 SINUMERIK 840C (IA) D Ramp 2 (position setpoint with reduced acceleration value) MD RD t A s ESD t O v Speed character- istic Position Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–30 SINUMERIK 840C (IA) D Step change (speed setpoint) MD t O A v ESD t s Position character- istic Speed setpoint Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–31 SINUMERIK 840C (IA) D Step change (position setpoint) MD t A s ESD t O v Speed character- istic Position setpoint Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–32 SINUMERIK 840C (IA) D Effect of scaling on the signal waveform t –A +A nset E3 0.65 A Fig. 9.13 Conditions Operating mode : Speed setpoint (position controller cycle) Signal type : Sawtooth E3 : Change in scaling value by user (e.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–33 SINUMERIK 840C (IA) 9.4 Mixed I/O configuration and digital-analog converter , DAC (as from SW 3) General notes on The possible .
Configur . DAC 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–34 SINUMERIK 840C (IA) Note The test sockets on 61 1D modules have an output voltage of between 0 and 5 V; 61 1A modules have a +/ – 10 V output. The test sockets can be evaluated in the usual way .
Configur . mixed I/O 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–35 SINUMERIK 840C (IA) Lower input limit Upper input limit SERVO (SW 3 SW 4) –7 31 FDD (SW 3/SW 4) –7 23 M.
Selection meas. signal 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–36 SINUMERIK 840C (IA) Explanation In this display , the output DACs are assigned via drive selection (+/ – ) and speci- fication of the axis/spindle name . The offset input values must make allowance for the output range of the analog voltage signal.
Selection meas. signal 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–37 SINUMERIK 840C (IA) Selection list for Speed setpoint low 61 1D MSD (spindle) Speed setpoint high only Sp.
SIEMENS Service 2 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–38 SINUMERIK 840C (IA) Current actual value i_q (torque-producing) Rotor flux setpoint Rotor flux actual value (M.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–39 SINUMERIK 840C (IA) 9.5 Quadrant error compensation 9.5.1 General comments T echnical reasons why If an axis is accelerated from.
Measurement Start Stop 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–40 SINUMERIK 840C (IA) Fig. 9.16 Explanation The axis names with which the circle is to be traversed are selected in this dis- play . No check is made to ascertain whether the selected axes correspond to those programmed in the part program.
Display Axis +, – Service QEC 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–41 SINUMERIK 840C (IA) Any measurements which may not be complete at the point of interruption are displayed as well as possible under the Display softkey .
Display 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–42 SINUMERIK 840C (IA) Explanation The following service data are output cyclically in the above display: S The following s.
Display 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–43 SINUMERIK 840C (IA) Note The displayed measurement results can be stored as a file on the MMC by selecting softkey File functions .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–44 SINUMERIK 840C (IA) 9.5.3 Conventional quadrant error compensation (as from SW 2) Corresponding S MD 1332* data 1236* 1240* 1244.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–45 SINUMERIK 840C (IA) II Counter 2 Counter 1 I III IV Quadrant transition point Fig.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–46 SINUMERIK 840C (IA) II Counter 2 Counter 1 I III IV Fig. 9.22 Compensating amplitude too high Setting the compensa- If the compe.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–47 SINUMERIK 840C (IA) II Counter 2 Counter 1 I III IV Fig. 9.24 Compensation time constant too large If it is not possible to find a uniform compensation time constant for the various radii and velocities, the average value of the derived time constants is used.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–48 SINUMERIK 840C (IA) 9.5.3.2 Installation with adaptation characteristic If the compensation is acceleration dependant, a characteristic must be determi- ned in a second stage.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–49 SINUMERIK 840C (IA) curve have been correctly calculated and/or have been entered in the correct input format (caution: MD 1252* uses a format factor 100 larger than MDs 1244* and 1248*!) Example for setting a.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–50 SINUMERIK 840C (IA) 9.5.4 Neural quadrant error compensation (QEC – SW 4) Explanation/basic The quadrant error compensation function reduces the contour errors resulting principles from friction, backlash or torsional stresses during reversal.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–51 SINUMERIK 840C (IA) The operating procedure from SW 3 can still be used if, for example, the condi- tions listed under facilitation of start-up cannot be met or if there is insufficient computing time available for the neuronal network.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–52 SINUMERIK 840C (IA) 12 3 a 3 a 1 a 2 Acceleration Interval width Fig. 9.28 V alues a1 (lower range limit) and a2 (medium range limit) can be parameterized (see Function parameters softkey), a3 (max.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–53 SINUMERIK 840C (IA) D Standard start-up QEC Explanation The start-up process is semi-automatic and does not involve any external equip- ment.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–54 SINUMERIK 840C (IA) Acceleration V elocity Path +a 1 –a 1 +a 1 +a 2 +a 2 –a 2 t t t T Per T Per T Per Fig.
Neural QEC 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–55 SINUMERIK 840C (IA) 9.5.4.1 Start-up of neural QEC Y ou can select the “ Neural quadrant error compensation ” function for axes with this softkey .
Function parameters 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–56 SINUMERIK 840C (IA) D Neural QEC parameterization Y ou can select the menu with the function parameters for the neural QEC func- tion with this softkey . Fig. 9.
Parameter transfer Display 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–57 SINUMERIK 840C (IA) between 4 and 32 may be entered. The default setting after “ Load default ” is 8. S Coarse quantization This parameter defines the coarse quantization of the input quantity .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–58 SINUMERIK 840C (IA) 9.5.4.2 Further optimization and intervention options Checking methods 1st method: Circularity test 2nd meth.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–59 SINUMERIK 840C (IA) Direction-specific Direction-specific injection can be selected via a function parameter under the compensation Function parameters softkey .
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–60 SINUMERIK 840C (IA) The number of learning process runs can be reduced particularly in cases where data blocks are already available for the machine type in question so that only minor optimization measures are required.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–61 SINUMERIK 840C (IA) The decay time is not adapted when a value of 0 or of less than or equal to the value in NC-MD 12360 is entered in NC-MD 13640.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–62 SINUMERIK 840C (IA) In special cases, however , it may still be necessary to re-parameterize the error measuring times: S Setting of very extreme values for the compensation time constant (NC-MD 12360).
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–63 SINUMERIK 840C (IA) 9.5.4.3 Power ON/OFF – monitoring functions – special functions (SW 4) Power ON procedure After power ON, the boot file stored for the neuronal QEC must be transferred from the MMC to the SERVO.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–64 SINUMERIK 840C (IA) 9.6 SERVO trace (SW 4) Explanation T o supplement the start-up functions “ DAC output ” and “ Measurem.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–65 SINUMERIK 840C (IA) T rigger conditions for starting the recording can be set in the field marked “ Trig- ger ” .
Selection meas. signal 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–66 SINUMERIK 840C (IA) 9.6.1 Selection of measured signal Y ou can select lists containing a selection of signals with this vertical softkey (see Fig. 9.35). Explanation Signals are selected or deselected with the cursor hardkeys and softkeys ok and Abort .
SIEMENS Service 3 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–67 SINUMERIK 840C (IA) Y ou can select the SIEMENS Service 3 function with this vertical softkey .
Display 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–68 SINUMERIK 840C (IA) 9.6.2 SERVO trace display Y ou can call the graphic representation of the SERVO trace function by selecting this softkey . Follow.g error Part. setpt Fig.
Configure display 09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 9–69 SINUMERIK 840C (IA) The two displays (Picture 1/Picture 2) can be set by means of this softkey . Fig. 9.38 Explanation The displays called by means of softkey Display (Picture 1/Picture 2) can be set in the above display .
09.95 10 Axis and Spindle Installation 10.1 Determining sampling interval and interpolation time 10 Axis and Spindle Installation 10.1 Determining sampling interval and interpolation time Correspondin.
10 Axis and Spindle Installation 09.95 10.1 Determining sampling interval and interpolation time Setting • Enter drive basic cycle time in MD 168 (in 62.5 µ s). • Enter position control basic clock frequency in MD 155 (multiplier MD 168). • Enter ratio to interpolation time in MD 160.
09.95 10 Axis and Spindle Installation 10.1 Determining sampling interval and interpolation time Notes: • The maximum value of the basic utilization should be approx. 70%. • Evaluation of the CPU utilization is performed in a 960 ms timebase in order to be able to display a "stable" mean value.
10 Axis and Spindle Installation 06.93 10.2 Axis-specific resolutions 10.2 Axis-specific resolutions Corresponding data MD 5002 bit 4-7 Input resolution MD 564* bit 5 Rotary axis MD 1800* bit 0-3 Posi.
12.93 10 Axis and Spindle Installation 10.2.2 Input, display and position control resolution Display resolution In addition to the input resolution, the user must also define the display resolution. In contrast to the input resolution, the display resolution is defined separately for each axis.
10 Axis and Spindle Installation 12.93 10.2.3 Resolution block diagram 10.2.3 Resolution block diagram Input Input resolution MD 5002 bits 4-7 G70 / G71 X 0.
06.93 10 Axis and Spindle Installation 10.2.4 Resolution codes 10.2.4 Resolution codes The following Table shows the codes for the various types of resolution. Alarm 4 ("Illegal input system") is issued when illegal values are entered as machine data.
10 Axis and Spindle Installation 03.95 10.2.5 Permissible resolution combinations 10.2.5 Permissible resolution combinations Permissible resolution combinations Input resolution, display resolution and position control resolution can be defined in any combination within certain limits (see the following two tables).
03.95 10 Axis and Spindle Installation 10.2.5 Permissible resolution combinations Valid combinations of position control resolution and input resolution Unit system Position control resolution Input resolution mm 10 -1 10 -2 10 -3 10 -4 10 -5 inch 10 -1 10 -2 10 -3 10 -4 10 -5 mm 0.
10 Axis and Spindle Installation 03.95 10.2.6 The influence of resolution on velocity Input resolution Smallest programmable path velocity 10 -2 mm, degrees 0.1 mm / min, degrees / min 10 -3 mm, degrees 0.01 mm / min, degrees / min 10 -4 mm, degrees 0.
06.93 10 Axis and Spindle Installation 10.2.6 The influence of resolution on speed The maximum path velocity (defined with the input resolution) and the maximum axis velocity together define the maximum velocities. The interpolator breaks down the path velocity into its axis specific velocity components (axis velocities).
10 Axis and Spindle Installation 06.93 10.2.8 Maximum traversing range 10.2.8 Maximum traversing range The set combination of input resolution and axis-specific position control resolution determines the maximum traversing range (separate for each axis).
06.93 10 Axis and Spindle Installation 10.2.8 Maximum traversing range Unit system Position control resolution Input resolution 10 -2 [mm] [degrees ] 10 -3 [mm] [degrees] 10 -4 [mm] [degrees ] 10 -5 [mm] [degrees ] inches 0.5 * 10 -1 [degrees] -- -- -- -- -- -- -- -- -- -- -- -- inches 0.
10 Axis and Spindle Installation 04.96 10.2.5 Permissible resolution combinations Unit system Position control resolution Input resolution 10 -2 [mm] [degrees ] 10 -3 [mm] [degrees] 10 -4 [mm] [degrees ] 10 -5 [mm] [degrees ] mm 0.5 * 10 -1 [degrees] -- -- ±999999.
06.93 10 Axis and Spindle Installation 10.2.9 Influence on the display 10.2.9 Influence on the display The axis position is displayed with the relevant axis-specific number of decimal places. No distinction is made between linear and rotary axes when defining the number of decimal places.
10 Axis and Spindle Installation 11.92 10.2.10 Influence on the modes / function ”DRF” function In "DRF" mode, the handwheel pulses are also weighted with the display resolution of the selected axis. If the input resolution is greater than the display resolution (e.
11.92 10 Axis and Spindle Installation 10.2.10 Influence on the modes / function Maximum pitch for threads The maximum pitch that can be defined for threads depends on the IPO time and the input resolution. The table shows the maximum product that can be defined for spindle speed · pitch: IPO [ms] Maximum product with IR .
10 Axis and Spindle Installation 10.94 10.3 BERO (SW 4 and higher) 10.3 BERO (SW 4 and higher) The zero mark can be synchronized to a BERO switch with SW 4 by means of a PCA measuring circuit or with SW 3 by means of actual value acquisition via 611D-PCU.
09.95 10 Axis and Spindle Installation 10.4 Axis installation 10.4 Axis installation 10.4.1 Drive optimization 10.4.1.1 Checking and setting the control direction of the feed axes Simplified block dia.
10 Axis and Spindle Installation 11.92 10.4.1 Drive optimization Yes Yes Yes No No No Pos. polarity of set speed voltage when axes move in pos. direction? 10 mm mech. movement = 10 mm actual value display on NC monitor? Is actual value display on NC monitor being incremented? Bit 2 of NC MD 564* = 0 Move feed axis mechanically in pos.
09.95 10 Axis and Spindle Installation 10.4.1 Drive optimization 10.4.1.2 Speed setpoint matching / tacho compensation NC MD 256* Scaling factor maximum velocity [mm / min] [inches / min] [degrees / min] NC MD 260* Scaling factor maximum speed setpoint [mV] (up to SW 2) [0.
10 Axis and Spindle Installation 09.95 10.4.1 Drive optimization Example (for analog): ”V max ” = 300 mm / min MD 256* = 3000 or 6000 with SW 3 ”U max ” = 9000 mV MD 260* = 90000 or 18000 with SW 3 Example of a linear axis for digital for analog Input / display resolution IS = 10 -4 inch Position control resolution MS = 0.
09.95 10 Axis and Spindle Installation 10.4.1 Drive optimization n set = speed setpoint in [VELO], [0.01%] or [ mm / min ] MD 268* Max. speed setpoint MD 264* Threshold for drive error MD 280* Max. velocity (progr. rapid traverse G00) MD 288* Conv. feedrate MD 292* Conv.
10 Axis and Spindle Installation 12.93 10.4.1 Drive optimization 10.4.1.3 Servo gain factor K V NC MD 252* To achieve only negligible contour deviations with continuous path control, a high K V (servo gain) factor (NC MD 252*) is required. If the K V factor is too high, however, instability, overshoots and possibly excessive machine loads result.
09.95 10 Axis and Spindle Installation 10.4.1 Drive optimization Enter the servo gain according to the following conversion formula in NC MD 252*: K V (0.01 s -1 ) = 5000 3 K V m / min mm · = 1666 K V m / min mm · The numerical value 1666 is thus input for the K V factor 1.
10 Axis and Spindle Installation 12.93 10.4.1 Drive optimization Overshooting may also have one of the following causes: • Acceleration too great (current threshold is reached) • Excessive rise ti.
09.95 10 Axis and Spindle Installation 10.4.1 Drive optimization Checking/determining the acceleration values Setting: NC MD 276* Criterion: Overshoot-free acceleration or positioning at rapid traverse rate (acceleration stop limit).
10 Axis and Spindle Installation 09.01 10.4.1 Drive optimization 10.4.1.5 Jerk limitation (as from SW 6) Definition of term: By jerk we mean the change in acceleration per unit of time. Previous behavior (up to SW 5) In the velocity control function used until now, the acceleration changes over time in steps.
09.01 10 Axis and Spindle Installation 10.4.1 Drive optimization Example: Maximum jerk (r): 50 m / s 3 Maximum acceleration (a): 4 m / s 2 Programmed velocity (v) 24 m / min Interpolation cycle (TIPO): 10 ms A jerk of 50 m / s3 results in a change in acceleration per IPO cycle of 0.
10 Axis and Spindle Installation 06.93 10.4.1 Drive optimization 10.4.1.6 Position monitoring Coarse exact stop and fine exact stop tolerance ranges (NC MD 204* and 208*) The approached position is checked. In automatic mode, the next block is not started if the following error exceeds the value entered in NC MD 204* to 208*.
06.93 10 Axis and Spindle Installation 10.4.1 Drive optimization 10.4.1.7 Dynamic contour monitoring Operational faults resulting from the mechanical jamming of axes or drive faults can be detected with the help of dynamic contour monitoring and an incorrect parameterization of the machine data setting for drift and multgain rectified.
10 Axis and Spindle Installation 09.95 10.4.1 Drive optimization In addition to the values set in machine data NC MD 252* (servo gain) and NC MD 260*, 1200* (multgain), the servo gain is also influenced by the tachogenerator compensation in the speed controller (for analog), by the variable increment weighting and by gear ratios etc.
09.95 10 Axis and Spindle Installation 10.4.3 Axis traversing 10.4.3 Axis traversing 10.4.3.1 Traversing in jog mode Prerequisites • All axis setpoint cables inserted. • Control direction correct. • Position control loops closed. • All gain values correct.
10 Axis and Spindle Installation 06.93 10.4.3 Axis traversing In the absence of feed enable and servo enable signals, an indication showing that the axis is not in position (" > ") is screened when the direction key is pressed.
09.95 10 Axis and Spindle Installation 10.4.4 Reference point approach 10.4.4 Reference point approach Corresponding data • MD 240* (reference point value) • MD 244* (reference point offset) • M.
10 Axis and Spindle Installation 11.92 10.4.4 Reference point approach 1st case: Axis is ahead of the reference point cam Axis is ahead of reference point cam Reference point pulse MD 284* MD 296* 200.
11.92 10 Axis and Spindle Installation 10.4.4 Reference point approach 2nd case: Axis is at the reference point cam Rather than accelerate to the reference speed, the axis accelerates immediately to the reference point cutoff speed (MD 284*).
10 Axis and Spindle Installation 12.93 10.4.4 Reference point approach 10.4.4.2 Reference point approach with automatic direction recognition Prerequisites • MD 560* Bit 6 = 1 • Feed enables set .
07.97 10 Axis and Spindle Installation 10.4.4 Reference point approach 2nd case : Axis is at the reference point cam Axis is at reference point cam Speed MD 284* d EMERGENCY STOP Reference point 2000 .
10 Axis and Spindle Installation 01.99 10.4.4 Reference point approach Remarks: • Only one axis per NC block can be programmed (e.g. G74 C L F ) • From SW 5 up to 5 axes can be programmed in one NC block.
07.97 10 Axis and Spindle Installation 10.4.4 Reference point approach This function is started by • G74 from the part program (with internal triggering of G200 for this axis at the end of referencing) or • pressing of the direction key enabled for referencing by the user in the reference point approach mode.
10 Axis and Spindle Installation 07.97 10.4.4 Reference point approach MD 1824* bit 5 enables this function. By means of MD 1824* bit 3 the user can define whether only the "Reference point reached" signal is set with "Set reference dimension" or whether the absolute system is also set to the value specified in MD 240*.
11.92 10 Axis and Spindle Installation 10.4.5 Distance-coded reference marks 10.4.5 Distance-coded reference marks Corresponding data NC MD 240* Reference point value, reference point for leadscrew er.
10 Axis and Spindle Installation 11.92 10.4.5 Distance-coded reference marks The following control loops must be used for processing distance coded reference marks: • SPC control loop. Measuring systems with rectangular and sinusoidal output signals (currents) can be connected to a SPC.
11.92 10 Axis and Spindle Installation 10.4.5 Distance-coded reference marks 10.4.5.1 Initial installation of distance-coded reference marks The following steps must be followed when installing the distance coded reference marks for the first time: 1.
10 Axis and Spindle Installation 11.92 10.4.5 Distance-coded reference marks 3. Direction of linear scale as compared with the machine system It should be made clear how the linear scale is applied to the machine system. Whether the direction is positive or negative is defined in MD 1808*.
11.92 10 Axis and Spindle Installation 10.4.5 Distance-coded reference marks 3040 mm n = = 152 1000 . 0.02 mm The following correlation is used for calculating the absolute offset: Position in machine.
10 Axis and Spindle Installation 09.95 10.4.5 Distance-coded reference marks The absolute offset is the offset between machine zero and the 1st reference mark on the linear scale; at any one point (any axis position) the absolute offset corresponds to the difference between the position to be measured in the machine system (e.
08.96 10 Axis and Spindle Installation 10.5 Spindle installation, spindle functions 10.5 Spindle installation, spindle functions Corresponding data • MD 131 ... 146 (Spindle override) • MD 4000 ... 499* (Spindle data) • MD 540* bit 2 • MD 5200 bits 0 .
10 Axis and Spindle Installation 09.95 10.5 Spindle installation, spindle functions General notes: • With a spindle speed of 0.1, the feed actual value indication in the basic display with functions G95 / G96 is too low by a factor of 10. • If the system includes several spindles, a function must always be assigned to the first spindle.
09.95 10 Axis and Spindle Installation 10.5 Spindle installation, spindle functions Description of the spindle modes The following is a description of the various modes in which the spindle may be operated. The individual modes can be programmed by NC (part program MDA, overstore), PLC or command channel (CC).
10 Axis and Spindle Installation 09.95 10.5.1 Open-loop control mode Gear ratio changing Gear ratio changing is only possible in the open-loop control mode. There can be up to eight different ratios between motor and spindle. A permitted range of speed can be laid down for each gear ratio by defining maximum and minimum speed values.
09.95 10 Axis and Spindle Installation 10.5.1 Open-loop control mode In view of the fact that not all spindle drives are equipped with ramp-function generators, a ramp-function generator was integrated in the control (unit 1 ms).
10 Axis and Spindle Installation 09.95 10.5.2 Oscillation mode 10.5.2 Oscillation mode The oscillation mode can be used with gear ratio changing to facilitate engagement of the gear by oscillating the spindle.
09.95 10 Axis and Spindle Installation 10.5.3 Positioning mode, M19, M19 through several revolutions Accuracy • The position is entered with an accuracy of 0.
10 Axis and Spindle Installation 09.95 10.5.3 Positioning mode, M19, M19 through several revolutions Data required This section describes the data that is of special significance to the positioning mode.
09.95 10 Axis and Spindle Installation 10.5.3 Positioning mode, M19, M19 through several revolutions 10.5.3.2 Absolute positioning sequence (M19) The spindle is to be brought to a preset angular position as quickly as possible and stopped there. Driving to a particular position is only possible if the spindle is synchronized with the encoder, i.
10 Axis and Spindle Installation 09.95 10.5.3 Positioning mode, M19, M19 through several revolutions b) Spindle running The spindle is driven to the specified position as quickly as possible, without changing the direction of rotation.
09.95 10 Axis and Spindle Installation 10.5.3 Positioning mode, M19, M19 through several revolutions Example for case 1b 0° Example Actual position: 315° Actual rotation: positive Programmed positio.
10 Axis and Spindle Installation 01.99 10.5.3 Positioning mode, M19, M19 through several revolutions The following applies when selecting the creep speed: The drive must have sufficient acceleration reserves in the speed range below the creep speed, corresponding to the programmed acceleration for position-controlled spindle operation.
09.95 10 Axis and Spindle Installation 10.5.3 Positioning mode, M19, M19 through several revolutions Examples Example 1 0° Last M19 position: 0° Actual position: 270° Specified travel: +180° This .
10 Axis and Spindle Installation 09.95 10.5.3 Positioning mode, M19, M19 through several revolutions 10.5.3.4 Method A and B in the NC-internal solution With the NC-internal solution there are two methods (method A and method B) by which the oriented spindle stop can be integrated into the block sequence of the NC program.
09.95 10 Axis and Spindle Installation 10.5.3 Positioning mode, M19, M19 through several revolutions • If the PLC detects the auxiliary function M19 it can prevent the block change by cancellation of the READ-IN ENABLE.
10 Axis and Spindle Installation 09.95 10.5.3 Positioning mode, M19, M19 through several revolutions Referring to the SIMODRIVE 650 Operating Instructions will explain the following: P-54: Scaling fac.
09.95 10 Axis and Spindle Installation 10.5.3 Positioning mode, M19, M19 through several revolutions 10.5.3.6 Aborting the positioning mode The specified position is regarded as having been reached (or the distance as having been traversed) when the spindle is within the position window.
10 Axis and Spindle Installation 09.95 10.5.4 Curved acceleration characteristic (SW 4 and higher) 10.5.4 Curved acceleration characteristic (SW 4 and higher) When induction motors are used (spindle operation), allowance must be made for their speed- dependent acceleration capability in position-controlled operation: Fig.
09.95 10 Axis and Spindle Installation 10.5.4 Curved acceleration characteristic (SW 4 and higher) Figure 2 shows the speed characteristics which are obtained when the acceleration capability is fully utilized. In speed-controlled operation, the drive accelerates either according to the acceleration rate (dashed line for T2 in Fig.
10 Axis and Spindle Installation 09.95 10.5.4 Curved acceleration characteristic (SW 4 and higher) When speed n x is set to the same value as limit speed n max or when "0" (default setting) is input, the acceleration characteristic is the same as that obtained with previous software versions, i.
09.95 10 Axis and Spindle Installation 10.5.5 PLC intervention in spindle control 10.5.5 PLC intervention in spindle control The flowchart on the next page shows the effects of the various PLC interface signals on the spindle. For the sake of clarity, the feedback pulses are not shown.
12.93 11 Data Backup / CPU Replacement 11.1 Data area 11 Data Backup/CPU Replacement 11.1 Data area The following data areas are backed up by a battery on the CSB module: NC data: • NC machine data • Cycle machine data • Setting data • Tool offsets • Zero offset • R parameters PLC machine data PLC data (RAM to PLC CPU, .
11 Data Backup / CPU Replacement 01.99 11.1.1 Ways of backing up data 11.1.1 Ways of backing up data • BACKUP function On the MMC CPU you will find a Centronics parallel interface (X122) to which you can connect a VALITEK streamer.
01.99 11 Data Backup / CPU Replacement 11.1.2 General notes on data backup 11.1.2 General notes on data backup Loss of data occurs in case of • hardware defect on the module • hard disk defect •.
11 Data Backup / CPU Replacement 01.99 11.1.2 General notes on data backup Overview of the data on the following modules: MMC CPU PLC CPU NCK CPU Hard disk DRAM Centronics V24 DRAM MPF SPF IKA2, 3 SW DRAM SRAM TEA1 TEA4 SEA RPA IKA1 ZOA TOA GIA DRAM SRAM TEA2 Clock/date SRAM User mem.
01.99 11 Data Backup / CPU Replacement 11.1.3 Saving / loading NCK data 11.1.3 Saving/loading NCK data Saving and loading RAM data from or to the hard disk Diagnosis General reset mode PLC general res.
11 Data Backup / CPU Replacement 01.99 11.1.3 Saving / loading NCK data Procedure to save all RAM data on hard disk Use file names (not for MPF and SPF) and SK ”OK” to save MPF, SPF, TOA, SEA, ZOA and RPA data (without IKA) (take note of channel No.
01.99 11 Data Backup / CPU Replacement 11.1.4 Data backup procedure via streamer 11.1.4 Data backup procedure via streamer Connect the streamer, insert tape without write protection Select ”Backup” ”Setup / configure” options ”Setup streamer type” Select type of streamer and tape Select ”Restore / Backup” Backup system (No.
11 Data Backup / CPU Replacement 01.99 11.1.5 Restarting after MMC CPU replacement 11.1.5 Restarting after MMC CPU replacement Loading using the streamer (Restore) Control ”ON” after MMC CPU repla.
01.99 11 Data Backup / CPU Replacement 11.1.6 Loading via V24 interface or FD-E2 11.1.6 Loading via V24 interface or FD-E2 Example: Replacement of MMC CPU MMC software is loaded (same software version.
11 Data Backup / CPU Replacement 01.99 11.1.7 Loading from hard disk (control startup with user data) 11.1.7 Loading from hard disk (control startup with user data) Procedure for loading data from hard disk (HD) to RAM areas, e.g. after battery or CSB failure.
01.99 11 Data Backup / CPU Replacement 11.1.7 Loading from hard disk (control startup with user data) 19) SK ”Loading start” Loading standard PLC and TEA2, TEA4 cycle data !!!Data transfer from PC.
11 Data Backup / CPU Replacement 01.99 11.1.7 Loading from hard disk (control startup with user data) Drive machine data cannot be loaded while control is in general reset mode. Drive boot file with user data in binary format available on hard disk. Startup of 611D with TEA3 user data not required.
01.99 11 Data Backup / CPU Replacement 11.1.7 Loading from hard disk (control startup with user data) Boot file generated Loading drive user data TEA3 Warning: Digital drives must be switched in! 39) .
11 Data Backup / CPU Replacement 01.99 11.1.7 Loading from hard disk (control startup with user data) 3 Boot file generated Warning: If this SK is not pressed, all drive data will be lost after ”Pow.
01.99 11 Data Backup / CPU Replacement 11.1.8 CPU replacement 11.1.8 CPU replacement NCK CPU replacement Follow installation and startup instructions according to flow diagram ”Loading from hard disk” (Section 11.1.7). Note: PLC data need not be loaded.
11 Data Backup / CPU Replacement 01.99 11.1.8 CPU replacement Start CPU replacement Yes Steps 1 to 7 Time and date After MMC CPU replacement Steps 8 to 66 No PLC CPU replacement NCK CPU replacement Fo.
06.93 12 Functional Descriptions 12.1 Leadscrew error compensation 6FC5 150-0AH01-0AA0 12 Functional Descriptions 12.1 Leadscrew error compensation 6FC5 150-0AH01-0AA0 12.
12 Functional Descriptions 06.93 12.1.2 Functional description Feed motor Measuring equipment with resolver gearbox Spindle meter Leadscrew Ideal leadscrew pitch Spindle position Slide position Position measured (from measuring equipment) Actual leadscrew pitch Measuring error due to leadscrew error MD 6000 (4 comp.
06.93 12 Functional Descriptions 12.1.2 Functional description Because compensation is not possible at the reference point, the error curve must be shifted so that the error is zero at the reference point. Error=0 Traverse path Pos. error Spacing Reference point Neg.
12 Functional Descriptions 06.93 12.1.2 Functional description The spacing between 2 leadscrew error compensation points (MD 324*) is then specified, being based on the permissible tolerance of the final (compensated) leadscrew error curve, the actual leadscrew pitch error and the number of possible compensating values.
06.93 12 Functional Descriptions 12.1.2 Functional description Traverse path Spacing Error=0 Pos. error Reference point Neg. error It is then specified how many compensating points must be supplied by means of the entered spacing between 2 leadscrew error compensation points and the end stops at the machine.
12 Functional Descriptions 06.93 12.1.2 Functional description 6000 Comp. point 4 Yes / No + / - Comp. point 3 Yes / No + / - Comp. point 2 Yes / No + / - Comp. point 1 Yes / No + / - Comp. point 5 Yes / No + / - Comp. point 8 Yes / No + / - Comp. point 12 Yes / No + / - Comp.
06.93 12 Functional Descriptions 12.1.2 Functional description 813 793 790 Spacing Tra- verse path Error=0 Pos. error Reference point Neg. error Example Axis 1 shows the error curve; no compensation points have been used as yet. Reference point value is 0 Max.
12 Functional Descriptions 11.92 12.1.2 Functional description K17 + K5 K16 K20 K24 Traverse path Error = 0 Pos. error Neg. error – + + K3 K6 – + Reference point Spacing Tolerance band e.
11.92 12 Functional Descriptions 12.1.2 Functional description If the reference point is assigned to compensation point 793, breakdown of the 1000 compensation points is as follows: 1000 Comp.
12 Functional Descriptions 09.95 12.2 Rotary axis function 12.2 Rotary axis function 12.2.1 Corresponding data Same data as for linear axes, plus the following additional or supplementary data: • NC.
09.95 12 Functional Descriptions 12.2.2 Functional description with calculation, and with G68, the programmed position is always approached over the shortest path. G68 is modal and belongs to the G90/91 group. If "modulo programming" is not activated, G68 is treated like G90.
12 Functional Descriptions 08.96 12.3 Endlessly rotating axis (SW 4 and higher) 12.3 Endlessly rotating axis (SW 4 and higher) 12.3.1 Corresponding data • NC MD 330 (dead time compensation for dwell) • NC MD 5024 Bit 1 (G200 after G [..] 105, G [.
10.94 12 Functional Descriptions 12.3.2 Display of endlessly rotating axis 12.3.2 Display of endlessly rotating axis The actual value display is the same as that for a rotary axis, i.e. it is dependent on existent machine data, either absolute or modulo.
12 Functional Descriptions 09.95 12.4 Dwell in relation to axes or spindles 12.4 Dwell in relation to axes or spindles With certain technological processes (e.g. gear shaping / hobbing, etc.), a defined path (circular movement or relief cut) must be traversed when the final infeed is reached.
09.95 12 Functional Descriptions 12.4.2 Extension of dwell (SW 5 and higher) 12.4.2 Extension of dwell (SW 5 and higher) 12.4.2.1 Corresponding data • NC MD 330 (Deadtime compensation for dwell with.
12 Functional Descriptions 11.92 12.5 Warm restart 12.5 Warm restart 12.5.1 Corresponding data • NC MD 360* (Axis valid in BAG) • NC MD 316* (Pointer for leadscrew error comp.
06.93 12 Functional Descriptions 12.5.2 Functional description No warm restart is required following modification of the following MD: • 104* TO area number (modification goes into force at once) .
12 Functional Descriptions 09.95 12.6 Coordinate transformation 6FC5 150-0AD04-0AA0 12.6 Coordinate transformation 6FC5 150-0AD04-0AA0 Coordinate transformation TRANSMIT (implemented from software version 1 onwards) is used for face milling of turned parts (lathes).
09.95 12 Functional Descriptions 12.6.2 Functional description 12.6.2 Functional description Whereas machine movements are executed in the real machine coordinate system, programming is carried out in the ficticious (Cartesian) coordinate system. Fictitious axes must be defined especially for the fictitious coordinate system.
12 Functional Descriptions 09.95 12.6.2 Functional description For this reason, there is a transformation-specific value "Minimum velocity for Transmit" MD 738, 748, ... . The value is entered in units [IS] / IPO cycle. Tests have shown the value 10 to be a useful default value.
01.99 12 Functional Descriptions 12.6.3 The transformation data set 12.6.3.1 Definition of machine data for coordinate transformation X n , Y n , Z n = rotated coordinates X, Y, Z = real coordinate sy.
12 Functional Descriptions 01.99 12.6.3 The transformation data set NC MD 5060 to 5069 1st transformation data set NC MD 5070 to 5079 2nd transformation data set . . . NC MD 5130 to 5139 8th transformation data set Conditions for a transformation data set a) All axes and the channel must be assigned to the same operating mode group.
04.96 12 Functional Descriptions 12.6.4 Transformation parameters 12.6.4 Transformation parameters 1st transformation, parameters 1 to 10 730 - 739 Default value Lower input value Upper input value Un.
12 Functional Descriptions 12.93 12.6.4 Transformation parameters Transformation parameters for 2D coordinate transformation Parameter 1: X shift of the real system in direction X relative to the fictitious origin a 1 [unit: units (IS)]. Parameter 2: Y shift of the real system in direction Y relative to the fictitious origin a 2 [unit: units (IS)].
01.99 12 Functional Descriptions 12.6.4 Transformation parameters X n , Y n , Z n = rotated coordinates X, Y, Z = real coordinate system U, V, W = fictitious coordinate system , , x = angle of rotation (angle from MD) rotation through rotation through rotation through X Transformation parameters for transmit Parameter 9: (MD 738.
12 Functional Descriptions 11.92 12.6.5 Machine data for fictitious axes 12.6.5 Machine data for fictitious axes MD 224* Software limit switch MD 228* Software limit switch MD 232* Software limit swit.
11.92 12 Functional Descriptions 12.6.6 NC PLC interface signals 12.6.6 NC PLC interface signals • In the case of fictitious axes, only the signals ”JOG, rapid overlay and handwheel 1,2 and the input interface” are processed. The output interface is neglected.
12 Functional Descriptions 11.92 12.6.7 Explanation of the programming and operation of coordinate transformation 12.6.7 Explanation of the programming and operation of coordinate transformation • Fictitious axes must not be programmed in the reset position (G130, G230, G330) Alarm 2043.
11.92 12 Functional Descriptions 12.6.7 Explanation of the programming and operation of coordinate transformation • Transformation must not be selected or deselected within a contour block sequence. • Block search with calculation to a program part where transformation is active is permitted.
12 Functional Descriptions 11.92 12.6.8 Examples of coordinate transformation 12.6.8 Examples of coordinate transformation 12.6.8.1 Example of TRANSMIT coordinate transformation A transformation data .
06.93 12 Functional Descriptions 12.6.8 Examples of coordinate transformation 12.6.8.2 Example of 2D coordinate transformation A transformation data set for 2D coordinate transformation must be define.
12 Functional Descriptions 11.92 12.6.8 Examples of coordinate transformation 12.6.8.3 Example of 3D coordinate transformation A transformation data set for 3D coordinate transformation must be define.
01.99 12 Functional Descriptions 12.6.8 Transformation machine data change without warm restart 12.6.9 Transformation machine data change without warm restart Corresponding data Machine data • NC MD.
12 Functional Descriptions 12.93 12.7 Spindle functions 12.7 Spindle functions 12.7.1 Overview The following spindle functions are available: • Speed-controlled spindle • Oriented spindle stop •.
12.93 12 Functional Descriptions 12.7.1 Overview The diagram "Structure of spindle control" provides an overview of the functions available and also the flow of data and commands.
12 Functional Descriptions 11.92 12.7.2 Description of the spindle modes 12.7.2 Description of the spindle modes The following is a description of the various modes in which the spindle may be operated. The individual modes can be programmed by NC (part program MDA, overstore), PLC or command channel (CC).
03.95 12 Functional Descriptions 12.7.2 Description of the spindle modes Gear ratio changing Gear ratio changing is only possible in the open-loop control mode. There can be up to eight different ratios between motor and spindle. A permitted range of speed can be laid down for each gear ratio by defining maximum and minimum speed values.
12 Functional Descriptions 06.93 12.7.2 Description of the spindle modes 12.7.2.2 Oscillation mode The oscillation mode can be used with gear ratio changing to facilitate engagement of the gear by oscillating the spindle.
11.92 12 Functional Descriptions 12.7.2 Description of the spindle modes Selecting the positioning mode Positioning mode can be selected by NC, PLC or command channel.
12 Functional Descriptions 06.93 12.7.2 Description of the spindle modes When there is a request from the NC or PLC, the corresponding machine data of the active gear ratio is used, which is: – MD 427* to 434* ”Creep speed for M19” as max.
11.92 12 Functional Descriptions 12.7.2 Description of the spindle modes Example for case 1a Example Actual position: 315° Programmed position: 90° Shortest path: +135° 0° b) Spindle running The spindle is driven to the specified position as quickly as possible, without changing the direction of rotation.
12 Functional Descriptions 06.93 12.7.2 Description of the spindle modes Speed characteristic for case 1b (actual speed < creep speed) n t Creep speed for M19 Speed at beginning of positioning Begi.
11.92 12 Functional Descriptions 12.7.2 Description of the spindle modes Example for case 1b 0° Example Actual position: 315° Actual rotation: positive Programmed position: 90° Nearest position at .
12 Functional Descriptions 06.93 12.7.2 Description of the spindle modes Speed characteristic for case 2 n t Creep speed for M19 Recognition of zero mark The following applies when selecting the creep.
11.92 12 Functional Descriptions 12.7.2 Description of the spindle modes Speed characteristic for incremental positioning t n Max. speed from DB user data Examples Example 1 0° Last M19 position: 0°.
12 Functional Descriptions 11.92 12.7.2 Description of the spindle modes Example 2 0° last M19 position: 90° Actual position: 0° Specified travel: –180° The spindle has thus moved 90° from the .
11.92 12 Functional Descriptions 12.7.2 Description of the spindle modes Gain factor change In the positioning mode it must be possible to drive the spindle to a target position from full speed under position feedback control. The spindle must be held at the target position even when there is drift.
12 Functional Descriptions 11.92 12.7.2 Description of the spindle modes Referring to the SIMODRIVE 650 Operating Instructions will explain the following: P-54: Normalization factor for set speeds (M1.
10.94 12 Functional Descriptions 12.7.2 Description of the spindle modes Aborting the positioning mode The specified position is regarded as having been reached (or the distance as having been traversed) when the spindle is within the position window.
12 Functional Descriptions 10.94 12.7.2 Description of the spindle modes At speeds (n) above rated speed (nn), the drive acceleration capability decreases in relation to the speed.
10.94 12 Functional Descriptions 12.7.2 Description of the spindle modes In main spindle drives, the torque is limited as follows (cf. Fig. 1): • Constant torque up to rated speed n n : Torque = con.
12 Functional Descriptions 10.94 12.7.2 Description of the spindle modes When speed n x is set to the same value as limit speed n max or when "0" (default setting) is input, the acceleration characteristic is the same as that obtained with previous software versions, i.
09.01 12 Functional Descriptions 12.7.2 Description of the spindle modes 12.7.2.4 C axis mode General In the C axis mode the spindle is operated as a position-controlled rotary axis . As such, it can be included in the interpolation with other axes (e.
12 Functional Descriptions 01.99 12.7.2 Description of the spindle modes Selection and deselection of the C axis mode Selection and deselection of the C axis mode is effected by the NC system (part program, MDA, overstore) with customer-specific M functions.
06.93 12 Functional Descriptions 12.7.2 Description of the spindle modes Synchronizing and referencing The reference systems for the spindle and the associated C axis should always be identical. A parameterized shift of the zero mark (MD 459*) is taken into account.
12 Functional Descriptions 06.93 12.7.2 Description of the spindle modes • With rotary axes it is usually unnecessary to monitor software limit switches. If monitoring is required for a C axis, an explicit reference point approach must be performed.
10.94 12 Functional Descriptions 12.7.2 Description of the spindle modes Parking axis If a C axis is assigned to a spindle via MD 461*, axis-specific interface signals (DB 32) are also evaluated. Two axis-specific signals in particular should be mentioned here that have feedback effects on spindle operation.
12 Functional Descriptions 11.92 12.7.2 Description of the spindle modes Initiating the C axis mode This section describes various methods of changing over to the C axis mode. The standard method The C axis is referenced automatically when the spindle is synchronized (passing the zero mark of the spindle encoder).
11.92 12 Functional Descriptions 12.7.2 Description of the spindle modes Example: • Spindle / C axis with double-track encoder • One motor for both modes (one setpoint output) • In this example,.
12 Functional Descriptions 06.93 12.7.2 Description of the spindle modes Encoder-specific resolution Any type of encoder for actual value acquisition (e.g. digital encoders with any pulse rate, SIPOS signal generators) can be used for spindles controlled by 32-bit servo CPUs.
06.93 12 Functional Descriptions 12.7.2 Description of the spindle modes Possible configurations for the C axis mode The machine data listed below must be entered for configuring the interfaces and fo.
12 Functional Descriptions 11.92 12.7.2 Description of the spindle modes Configuration with one encoder Setpoint C axis Setpoint spindle Actual value Spindle and C axis Spindle Gear ratios Drive actua.
11.92 12 Functional Descriptions 12.7.2 Description of the spindle modes Relevance of machine data bits for sign inversion Setpoint/actual value for spindle + C axis The following machine data are aff.
12 Functional Descriptions 06.93 12.8 Following error compensation for thread cutting 12.8 Following error compensation for thread cutting This function is used to correct the starting angle of the spindle by the calculated following error. This is to ensure that the same number of thread turns is cut at a high speed as at a low speed.
06.93 12 Functional Descriptions 12.8.1 Multiple thread Example: Three-start thread (each offset by 120 degrees) G01 G90 X50 S200 M3 L F Starting point G92 A0 X100 L F 1st thread start (0 degrees) : X50 L F Starting point G92 A120 X100 L F 2nd thread start (120 degrees) : X50 L F Starting point G92 A240 X100 L F 3rd thread start (240 degrees) : 12.
12 Functional Descriptions 06.93 12.9 Thread cutting position controlled spindle (SW 2 and higher) 12.9 Thread cutting position controlled spindle (SW 2 and higher) The function THREAD CUTTING POSITION-CONTROLLED SPINDLE is an option.
06.93 12 Functional Descriptions 12.9.2 Description of function 12.9.2.1 Switching on the function Two G functions are required for the ”Thread cutting position-controlled spindle” function: G36: .
12 Functional Descriptions 06.93 12.9.2 Description of function G98 F... Leading feedrate for a rotary axis in rev/min. The path feedrate is calculated internally on the basis of the leading feedrate of the path axes involved.
06.93 12 Functional Descriptions 12.9.2 Description of function Example for thread on a cylindrical workpiece: N10 ... (Switch spindle to rotary axis mode) N20 G0 C30 Z2 (Position rotary axis to 30 de.
12 Functional Descriptions 10.94 12.9.2 Description of function The thread lead is programmed under address K (I, J). The sign in front of K shows the direction of rotation (see example above). Clockwise / counterclockwise rotation is defined in the Programming Guide in the section Coordinate systems.
09.95 12 Functional Descriptions 12.9.6 Reading in G functions 12.9.6 Reading in G functions G functions G36 and G98 can be read by the user with FB69 via the PLC and with @36b from the NC program. 12.9.7 Interface signal DB 10 - DB 13 2) , bit 4 ”Thread cutting position controlled spindle” (Rigid tapping) 76543210 Bit No.
12 Functional Descriptions 12.93 12.10.1 Rapid block change using FIFO function (up to SW 2 only) The next part program blocks are temporarily stored in this FIFO memory in a prepared state (predecoded). Only when the memory is full with such preprocessed blocks is the program started or continued.
09.95 12 Functional Descriptions 12.10.2 Control of predecoding (SW 5 and higher) 12.10.2 Control of predecoding (SW 5 and higher) 12.10.2.1 Corresponding data • NC MD 5052* bit 6 Programmed predeco.
12 Functional Descriptions 08.96 12.11 Absolute encoder 12.11 Absolute encoder 12.11.1 SIPOS absolute encoder up to SW 4 12.11.1.1 Functions The SIPOS encoder system consists of a multiturn absolute encoder which functions absolutely when switched on and incrementally during operation.
09.95 12 Functional Descriptions 12.11.1 SIPOS absolute encoder up to SW 4 12.11.1.3 Synchronizing the absolute encoder with the machine absolute system After installation or after replacing the absolute encoder, the measuring system must be synchronized with the machine system in the same way as with any incremental system.
12 Functional Descriptions 10.94 12.11.1 SIPOS absolute encoder up to SW 4 Case 1: NC MD 1808* bit 3 = 0 If the bit "Absolute offset valid" is not set, reference point approach is executed as for an axis without absolute encoder.
10.94 12 Functional Descriptions 12.11.1 SIPOS absolute encoder up to SW 4 • Setting up without a reference point Where there is no reference cam, e.
12 Functional Descriptions 09.95 12.11.1 SIPOS absolute encoder up to SW 4 12.11.1.4 What happens on warm restart (POWER ON) When NC MD 1808* bit 0 "Axis with absolute encoder" is set, NC MD 1808* bit 3 "Absolute offset valid" is checked for the relevant bits.
11.92 12 Functional Descriptions 12.11.1 SIPOS absolute encoder up to SW 4 Comments • NC MD 1808* bit 3: – Software limit switch and leadscrew error compensation are enabled. – The leadscrew error between the reference point and the absolute position are included in the calculation.
12 Functional Descriptions 11.92 12.11.1 SIPOS absolute encoder up to SW 4 12.11.1.7 SIPOS absolute encoder errors With SIPOS, errors can occur in the encoder as well as in the absolute submodule located on the HMS measuring circuit module.
01.99 12 Functional Descriptions 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) Relevant machine data and alarms • NC-MD 1264* Grid spacing / E.
12 Functional Descriptions 04.96 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) 12.11.2.2 Hardware requirements The ENDAT absolute encoder can only be used in conjunction with the new digital SIMODRIVE 611D modules ”Standard and performance”. Order No.
09.01 12 Functional Descriptions 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) Lin. incremental measuring step = = * = 0.002384 µ m Linear grid spacing Pulse multiplication 10 mm 2048 1 4 * 512 The position controller resolution is coarser than the linear incremental measuring step and therefore determines the positioning accuracy.
12 Functional Descriptions 07.97 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) 12.11.2.4 Special features for large traversing ranges For the linear absolute scale LC 181, the traversing range is predefined through the length of the built-on scale.
01.99 12 Functional Descriptions 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) Function extension of the symmetrical traversing range for rotary axes (as from SW 6) General In the case of rotary .
12 Functional Descriptions 04.96 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) 12.11.2.5 Offset of the absolute encoder from the machine absolute system On initial installation or after replacement of the absolute encoder, the offset of the measuring system zero to the machine zero must be ascertained or set.
04.96 12 Functional Descriptions 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) Type 1: NC MD 1808* bit 3, absolute offset valid, = 0 If the bit is not set, referencing is performed like on an axis without the absolute encoder using the BERO proximity switch as the reference point encoder.
12 Functional Descriptions 04.96 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) Example: Position controller resolution = 0.5 10 -4 mm Displayed actual position = 140.0000 Positive travel direction Reference point approach is not possible! 1st step Enter 40.
04.96 12 Functional Descriptions 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) It must be taken into account that all absolute values have the format± 99.999.999 input units: In order to be able to enter a larger absolute offset, bit 1 must be set in NC MD 1808*.
12 Functional Descriptions 07.97 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) 12.11.2.6 Behaviour on power on) If NC MD 1808* bit 0 is set the NC MD 1808* bit 3 ”Absolute offset valid” is checked for the corresponding axes. If both bits are set, the axis-specific interface signal ”Reference point reached” is already set on power-on.
07.97 12 Functional Descriptions 12.11.3 Range extension with ENDAT absolute encoder (as from SW 6) Each time the absolute encoder is evaluated (Power On or deselection of parking axis), both MD 396*, absolute offset, and the rough encoder position are used to determine the actual position.
12 Functional Descriptions 07.97 12.11.3 Range extension with ENDAT absolute encoder (as from SW 6) NC MD 3944* The rough encoder position in NC-MD 3944* currently being used is stored at the following times: • When an NC-MD file is stored (all NC-MD) • On NCK Power On • When ”Parking axis” is deselected.
09.01 12 Functional Descriptions 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) 12.11.3.3 First start-up Initial state Initial state standard MD MD 1808*, bit 3=0 Absolute offset not valid MD 1808.
12 Functional Descriptions 01.99 12.11.2 ENDAT absolute encoder (SW 5.2 and higher) 12.11.3.4 Special start-up cases Start-up after a SW update The rough encoder position is not erased when the software is updated. The absolute encoder does not therefore have to be reinstalled.
07.97 12 Functional Descriptions 12.12 Path dimension from PLC 12.12 Path dimension from PLC General notes You can traverse NC axes directly from the PLC user program via the command channel. Machine control (control response, traverse response) and the displays of the NC remain unchanged.
12 Functional Descriptions 12.93 12.12.1 Execution of the function "Path dimension from the PLC" Manual traverse commands (traverse keys) are ignored while the path dimension is being traversed from the PLC. If G68 is passed down the command channel, the path dimension on a rotary axis is traversed along the shortest path (< 180°).
12.93 12 Functional Descriptions 12.12.4 Meaning of NC MD 5008, bit 7 12.12.4 Meaning of NC MD 5008, bit 7 Bit 7=0: Path dimension is started in the AUT/MDA modes only in the NC stop/RESET state (read-in disable and end of block have no meaning). Bit 7=1: Path dimension is started in NC stop/RESET state or on read-in disable and end of block.
12 Functional Descriptions 07.97 12.12.5 Influence of the modes on the path dimension function from the PLC The path dimension is traversed if the disabling commands are cancelled and all required enabling commands present. The REPOS offset is updated whenever a program is interrupted in the AUTOMATIC mode and a path dimension then traversed.
12.93 12 Functional Descriptions 12.12.5 Influence of the modes on the path dimension function from the PLC If a path dimension is passed down the command channel, the NC traverses the path dimension as a fixed destination as in INC and REPOS modes. This applies whatever mode has been selected at the machine control panel.
12 Functional Descriptions 12.93 12.12.5 Influence of the modes on the path dimension function from the PLC Comments: • Keys / switches on the machine control panel: Direction keys, rapid traverse overlay, axis selector switch have no effect.
11.92 12 Functional Descriptions 12.12.5 Influence of the modes on the path dimension function from the PLC • Software limit switch (SW-L): The following effects occur: SW-L SW-L SW-L SW-L The path .
12 Functional Descriptions 07.97 12.13 Indexing function from the PLC 12.13 Indexing function from the PLC Corresponding data • MD 244* 1104* 1108* 1112* MD 564* bit 3 MD 564* bit 4 MD 5018 bit 4, d.
06.93 12 Functional Descriptions 12.13.1 Division in set-up mode 12.13.1 Division in set-up mode With this function the indexing positions are traversed incrementally in set-up modes INC and JOG. INC mode (incremental dimension) The indexing axis is traversed incrementally by one division when the traversing key ”+” or ”–” is operated.
12 Functional Descriptions 06.93 12.13.2 Division from the PLC Preparatory function Rotary axis Linear axis G68 Positioning to division number along shortest direction of rotation within 360° Limit: 1 to number of divisions – – – ND = Number of Divisions DRD = Division Reference Dimension 12.
06.93 12 Functional Descriptions 12.13.3 Explanation of indexing function terms Significance of number of divisions and division reference dimension ND = Number of Divisions DRD = Division Reference Dimension Rotary axis: ND = 7 DRD = 360 degrees Input resolution : 10 -3 1 2 3 DRD ND / 360.
12 Functional Descriptions 06.93 12.13.3 Explanation of indexing function terms Example: Number of divisions = 6 Rotary axis Division reference dimension= 360 · 10 3 mdegrees 1 2 3 60° Division offset= 90000 mdegrees 4 5 6 120° 240° 300° 0° 180° 90° ND This offset becomes active as soon an the machine data has been altered.
09.95 12 Functional Descriptions 12.13.4 Machine data for the function ”Setup mode division related” 12.13.4 Machine data for the function ”Setup mode division related” NC MD 1104*: Name : Number of divisions (ND) Significance : Number of divisions per reference dimension Standard value : 0 Input value limit : 1 .
12 Functional Descriptions 09.95 12.13.4 Machine data for the function ”Setup mode division related” NC MD 564* bit 4: Name : Indexing axis Significance : The indexing functions apply to this axis.
06.93 12 Functional Descriptions 12.13.5 Traversing an indexing axis to the reference point 12.13.5 Traversing an indexing axis to the reference point If the function is used machine-specifically , the indexing axis can be traversed to an indexing-specific reference point.
12 Functional Descriptions 06.93 12.13.6 Monitoring 12.13.6 Monitoring Monitoring reacts to illegal MD input values for division: Permissible input values are: • Number of divisions : 1 ... 999 • Reference dimension linear axis : 1 ... 99 99 999 • Offset linear axis : + / - 1 .
06.93 12 Functional Descriptions 12.13.7 Actual value display • The division counter display is shown in the following example (example for display resolution 10 E - 3 mm).
12 Functional Descriptions 06.93 12.13.8 PLC user interface 12.13.8 PLC user interface The parameters for the command channel can be set via two interfaces: a) User interface UI in the permenantly set data block DB 41 b) Any DB or DX set by the user in which the parameters for the function triggered in the NC are entered.
10.94 12 Functional Descriptions 12.13.10 Error messages from the NC to the PLC 12.13.10 Error messages from the NC to the PLC Indexing from the PLC is via the command channel. If disturbances occur while this function is being executed, an error message is sent to the user interface.
12 Functional Descriptions 10.94 12.14.1 Feedforward control 12.14.1 Feedforward control The FEEDFORWARD CONTROL function is an option. 12.14.1.1 Corresponding data NC MD 312* P-component feedforward .
10.94 12 Functional Descriptions 12.14.1 Feedforward control Setpoint smoothing A position overshoot may occur even when the dynamic feedforward control setting is correct.
12 Functional Descriptions 04.96 12.15 Switchover measuring system 1 or 2 (SW 2 and higher) 12.15 Switchover measuring system 1 or 2 (SW 2 and higher) 12.
12.93 12 Functional Descriptions 12.15.3 Measuring circuit monitoring and alarm processing 12.15.3 Measuring circuit monitoring and alarm processing • The functions pulse code monitoring and zero monitoring are either active or inactive for both measuring systems (selection made via MD 1820*, bit 1 and 6).
12 Functional Descriptions 04.96 12.16 Quadrant error compensation (SW 2 and higher) 12.16 Quadrant error compensation (SW 2 and higher) 12.16.1 Corresponding data MD 1232* Compensation value in range.
10.94 12 Functional Descriptions 12.16.3 Installation 12.16.3 Installation The compensation value of the QEC essentially depends on the machine configuration.
12 Functional Descriptions 10.94 12.16.3 Installation 12.16.3.1 Installation without adaptation characteristic The installation is carried out in two stages. In stage one, the QEC without adaptation (MD 1804*, bit 6 = 1) is derived. Two parameters (compensating amplitude and compensation time constant) can be altered.
06.93 12 Functional Descriptions 12.16.3 Installation Figure 3 Radius deviations at the quadrant crossover points with insufficient compensation II IV I Counter 1 Counter 2 III If the compensating amplitude is too high, the circularity test clearly shows the overcompensation of the radius deviations at the quadrant crossover points (see Figure 4).
12 Functional Descriptions 06.93 12.16.3 Installation Figure 5 Compensation time constant too small II IV I Counter 1 Counter 2 III If the value for the compensation time constant chosen for the circu.
06.93 12 Functional Descriptions 12.16.3 Installation 12.16.3.2 Installation with adaptation characteristic If the compensation is acceleration dependant, a characteristic must be determined in a second stage.
12 Functional Descriptions 12.93 12.16.3 Installation The acceleration values are derived from | a | = v 2 / r from the radius and travel velocity. The acceleration value can easily be varied using the override switch.
07.97 12 Functional Descriptions 12.17 Axis converter / spindle converter (SW 2 and higher) 12.17 Axis converter / spindle converter (SW 2 and higher) 12.
12 Functional Descriptions 06.93 12.17.2 Axis converter These setting data can be altered via @311, @312, @411, @412 @ / PLC / RS 232 C (V24). The status active / inactive of the axis converter is stored in SD 540* bit 0. Conversion functions are active in AUTOMATIC, MDA and TEACH-IN modes but not with overstore.
06.93 12 Functional Descriptions 12.17.3 Spindle converter These setting data can be altered via @311, @312, @411, @412 @ / PLC / RS 232 C (V24). The spindle converter is only active in AUTOMATIC, TEACH-IN and MDA modes but not with overstore. The AUTOMATIC basic display does not show that the spindle converter is active.
12 Functional Descriptions 07.97 12.18 Functional description of gearbox interpolation (up to SW 3) 12.18 Functional description of gearbox interpolation (up to SW 3) The functionality GEARBOX INTERPO.
04.96 12 Functional Descriptions 12.18.1 Corresponding data PLC user interface • Data block DB29 for axes • Data block DB31 for spindles 12.18.2 Brief description of GI functions The gearbox interpolation (GI) function replaces mechanical gear couplings (gears and differentials) on the basis of software functionality and single-axis drives.
12 Functional Descriptions 12.93 12.18.2 Brief description of GI functions Leading drives / Following drives Following drive Compensatory controller Parallel model following drive K F 1 K F 2 K F 3 K .
12.93 12 Functional Descriptions 12.18.3 Operating principle 12.18.3 Operating principle Several gearbox interpolation groupings can be operated simultaneously in the SINUMERIK 840 C system. In principle, every real axis or spindle in the system can be defined as a following drive.
12 Functional Descriptions 12.93 12.18.4 Link types with constant link factor 12.18.4 Link types with constant link factor 12.18.4.1 Setpoint link When position-controlled leading drives are used, the.
10.94 12 Functional Descriptions 12.18.4 Link types with constant link factor 12.18.4.2 Actual value link The setpoint link described above cannot be used in some cases.
12 Functional Descriptions 10.94 12.18.4 Link types with constant link factor For normal operating conditions, it is advisable to operate only one leading axis with K4 link; this will generally be the least well tuned axis(disturbances in measurement or closed-loop control) or the axis with the slowest dynamic response (e.
10.94 12 Functional Descriptions 12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher) 12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher) The "Curve-gearbox interpolation" function is available as an option.
12 Functional Descriptions 10.94 12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher) The R parameter can be either the output quantity of an IKA positioned upstream (cascade) or any other quantity which is assigned a default value or changed from the process (PLC) or the part program.
10.94 12 Functional Descriptions 12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher) Link types of GI / IKA link structures Link type GI/IKA link types FA position input is linked to Output of.
12 Functional Descriptions 03.95 12.18.6 Variable cascading of GI following drives (SW 4 and higher) 12.18.6 Variable cascading of GI following drives (SW 4 and higher) Note: The user must always make.
09.01 12 Functional Descriptions 12.18.8 Following drive overlays 12.18.8 Following drive overlays When the LINK ON gear link is activated, the following drive follows the movements of the leading drives according to the link factors entered. At the same time, i.
12 Functional Descriptions 10.94 12.18.8 Following drive overlays The overlay path FD is calculated on the basis of the present actual positions and the specified synchronous positions; this path is then transferred to the following drive as an incremental overlay path.
12.93 12 Functional Descriptions 12.18.10 Block search 12.18.10 Block search Block search is only meaningful if executed with calculation. The GI commands are in this case executed as in normal program mode, i.e. the GI status is established as if the system were operating in normal program mode.
12 Functional Descriptions 10.94 12.18.11 GI monitors 12.18.11.1 Monitoring for maximum velocity/speed and maximum acceleration The velocity / speed of the following drive is limited to a maximum velocity value (MD 280* or 403*-410*) 1) .
09.01 12 Functional Descriptions 12.18.11 GI monitors The velocity warning threshold is input as a percentage value of the maximum velocity (NC MD 280* or 403*-410*) in NC MD 1448* / 494*.
12 Functional Descriptions 09.01 12.18.11 GI monitors Characteristic of the velocity setpoint with the characteristic rising above and falling below the warning threshold n FA approx.20% approx.10% control reserve MD 264* Drive error threshold MD 268* max.
09.01 12 Functional Descriptions 12.18.11 GI monitors n FA Tipo Tipo MD 336<>0 MD 336=0 V set V act Tipo Leading axis v LA v set v set · MD335 Following axis MD 1448* Warning thresh.
12 Functional Descriptions 07.97 12.18.11 GI monitors 12.18.11.2 Fine/coarse synchronism In the LINK ACTIVE state, the interface signal SYNCHRONISM FINE or SYNCHRONISM COARSE indicates that the present setpoint position and setpoint velocity of the following drive is within the tolerance window specified by means of machine data.
08.96 12 Functional Descriptions 12.18.11 GI monitors 12.18.11.5 HW/SW limit switches of following drive If the following axis traverses beyond an HW or SW limit switch, then an internal limit switch is simulated for all leading axes depending on the sign of K ü .
12 Functional Descriptions 12.93 12.18.11 GI monitors 12.18.11.6 Special features relating to following axes • If a following axis cannot execute its traversing motion in the LINK ON state because certain enabling signals (controller enable, etc.
10.94 12 Functional Descriptions 12.18.12 Programming If a following spindle is programmed, the only possible leading spindle must also be programmed. If a link motion on the part of the leading spindle is not desired, then a link factor of "0" must be specified.
12 Functional Descriptions 12.93 12.18.12 Programming General information about programming • When a GI function is programmed, the following block is not read in until the GI request of the preceding block has been fully executed.
12.93 12 Functional Descriptions 12.18.12 Programming • The defined gearbox configuration is maintained in the following events: – End of block – End of program – Change of operating mode – Warm start – Power off • Reconfiguration of the GI grouping can be prevented by appropriately setting NC MD 1844* / 525*.
12 Functional Descriptions 10.94 12.18.12 Programming • NC MD 1852* / 527* can be set such that tool length compensation, zero offsets and the preset / DRF values are calculated into the synchronous position of the following drive. It is also possible to specify the reference system in which the synchronous positions must be programmed.
10.94 12 Functional Descriptions 12.18.12 Programming A gearbox chain must not be closed in the active state, i.e. if a chain is defined such that a following drive at the end is also acting as the leading drive at the start of the chain, then it is strictly illegal for all links to be active at the same time.
12 Functional Descriptions 10.94 12.18.13 Start-up 12.18.13 Start-up Before commencing start-up of the GI grouping, you must complete the start-up procedure described in the Section headed "Start-up of axis (analog) and spindle".
12.93 12 Functional Descriptions 12.18.13 Start-up 12.18.13.2 Full start-up procedure Step Action Important information 1 Define position control sampling time Following drive and associated leading drives must generally have the same position control sampling times.
12 Functional Descriptions 10.94 12.18.13 Start-up 12.18.13 Start-up Before commencing start-up of the GI grouping, you must complete the start-up procedure described in the Section headed "Start-up of axis (analog) and spindle".
12.93 12 Functional Descriptions 12.18.13 Start-up 12.18.13.2 Full start-up procedure Step Action Important information 1 Define position control sampling time Following drive and associated leading drives must generally have the same position control sampling times.
12 Functional Descriptions 12.93 12.18.13 Start-up Set position control sampling times The position control sampling times for the following drive and associated leading drives within a GI grouping must be set to the same value. This sampling time may however vary from grouping to grouping (provided the groupings are not chained as a gearbox).
12.93 12 Functional Descriptions 12.18.13 Start-up General optimization of axes and spindles • Axes: You must set all axes in the GI grouping according to the optimization instructions in the Start-up Guide (section headed "Drive optimization").
12 Functional Descriptions 10.94 12.18.13 Start-up • If the drives involved have varying dynamic response characteristics (and if it is not meaningful to match them by setting the same response values), then you can use a setpoint filter for the purpose of matching.
12.93 12 Functional Descriptions 12.18.13 Start-up K v 1 =33.33 s -1 V 1 =0.66 T SYM 1 =5 ms 1-0.66 T SUBS 1 = –––––––+5 ms=15 ms 33.33 K v 2 =33.33s -1 V 2 =0.66 T SYM 2 =5 ms 1-0.66 T SUBS 2 = –––––––+5 ms=15 ms 33.33 K v 2 =25.
12 Functional Descriptions 10.94 12.18.13 Start-up Optimization of the compensatory controller When it is activated, the compensatory controller basically increases the servo gain factor of the following drive.
10.94 12 Functional Descriptions 12.18.13 Start-up The following servo gain factor settings are recommended: FD-KV Drv (NC MD252* / 435*..442*) = 1 1) FD-KV CC (NC MD1420* / 487*) = FD-KV max -1 1) Please note, however, that only FD-KV Drv (NC MD252*/435*.
12 Functional Descriptions 10.94 12.18.13 Start-up While the following axis is traversing, the positional difference for synchronism (contour deviation FD) should be approximately 0, otherwise the time constant needs to be re- optimized.
12.93 12 Functional Descriptions 12.18.13 Start-up Effect of the input values in NC MD 1432* / 495* (case distinction): 0: No controlled follow-up; immediate normal follow-up 1.
12 Functional Descriptions 12.93 12.18.13 Start-up Setting the interlocks To complete the start-up procedure, you now need to set or reset the interlock or enable bits for certain GI functionalities according to the machine manufacturer's data.
09.01 12 Functional Descriptions 12.18.14 Special cases of gearbox interpolation Selection • Before synchronous operation is selected, the CONTROLLER ENABLE signal must be present for both spindles.
12 Functional Descriptions 10.94 12.18.14 Special cases of gearbox interpolation • The same drive may not be configured as the following drive as a C-axis and a spindle in two GI groupings at the same time. • Synchronous operation is not cancelled when the operating mode is changed or after RESET.
01.99 12 Functional Descriptions 12.18.14 Special cases of gearbox interpolation • Gear stage switchover and the transfer of new actual gear stages are not possible in synchronous operation.
12 Functional Descriptions 12.93 12.18.14 Special cases of gearbox interpolation 12.18.14.2 Gantry axes; machines with forced coupling Several gantry axis pairs can be configured if only the "Gantry axis" option is set.
12.93 12 Functional Descriptions 12.18.14 Special cases of gearbox interpolation The following interlocks are effective: • Inhibition of reconfiguration (axis 1844*) • Inhibition of link factor sw.
12 Functional Descriptions 10.94 12.18.14 Special cases of gearbox interpolation Flowchart for PLC-controlled reference point approach Activate control Activate GI grouping 1 Selection ref.
12.93 12 Functional Descriptions 12.18.14 Special cases of gearbox interpolation • Distance-coded reference mark system for each gantry axis To avoid the need to traverse large distances for referen.
12 Functional Descriptions 10.94 12.18.15 Gearbox interpolation status data 12.18.15 Gearbox interpolation status data In the SINUMERIK 840C control system, the currently valid configuration and status data of the active and inactive GI groupings are stored in the so-called gearbox interpolation (GI) status data.
12.93 12 Functional Descriptions 12.18.16 Examples 12.18.16 Examples 12.18.16.1 Overview of application examples • Hobbing • Inclined infeed axes 12.18.16.2 Hobbing Interrelated functions in hobbing process The following diagram shows the configuration of a typical hobbing machine.
12 Functional Descriptions 12.93 12.18.16 Examples The hobbing machine functions are interrelated as follows: C (FA) Y (LA 3) Z (LA 2) B (LA 1) The workpiece table axis (C) is the following axis; in this example, it is influenced by three leading drives.
12.93 12 Functional Descriptions 12.18.16 Examples Example calculations of u dz and u dy . mm mm degrees degrees u dz = sin ° m n * · 360 u dy = cos ° m n * · 360 in which m n = Normal modulus (in.
12 Functional Descriptions 12.93 12.18.16 Examples Two co-ordinate systems are defined: X / Z = Simulated cartesian co-ordinate system Axes X and Z have no measuring circuit assignment. They are therefore referred to as "simulated axes". The machine axes U/Z1 are programmed in the cartesian co-ordinate system.
12.93 12 Functional Descriptions 12.18.16 Examples Relationship between the simulated leading axes and the following axes Result new Z1 value Programmed X value Programmed Z value 1 U= X · –––.
12 Functional Descriptions 01.99 12.18.16 Examples Programming the GI groupings via the part program: GI grouping 1: 1st leading axis = X Following axis = U Setpoint position link without compensatory controller (for simulation axes, K3) Define configuration: G401 X K3 U L F Activate link: @631 R100 K20.
09.95 12 Functional Descriptions 12.19 Interpolation and compensation with tables and temperature compensation 12.19 Interpolation and compensation with tables and temperature compensation Correspondi.
12 Functional Descriptions 09.95 12.19.1 Options Implementation of any geometry or velocity profiles SW 4 and higher with IKA Stage 2 IKA Stage 2 makes it possible to define a fully optional geometry between an input variable and the associated output variable.
09.95 12 Functional Descriptions 12.19.2 Activation Activation of IKA Stage 2 The option IKA Stage 2 applies from SW 4 and contains the IKA option. With IKA Stage 2 it is possible not only to implement compensations but also any (non-linear) interpolations.
12 Functional Descriptions 09.95 12.19.3 Interlocks and monitoring 12.19.3 Interlocks and monitoring Interlocks In the case of axis-specific interlocks of IKA / TC movements, the current IKA / TC value is "frozen", it remains applied in static form.
09.95 12 Functional Descriptions 12.19.3 Interlocks and monitoring SW limit switch + 0 P NC P SW P M P 1 Path distance to go IKA value • IKA / TC motion in positive direction • SW limit switch monitoring prior to traversal knows only P NC and does not therefore output an alarm • Alarm 148* is output during traversal when P SW is reached.
12 Functional Descriptions 09.95 12.19.3 Interlocks and monitoring IKA warning limit with axis compensation When the compensatory / additional values of the output quantity are high, the machine may make unexpected movements which are only partly limited by the monitoring functions.
09.95 12 Functional Descriptions 12.19.4 Temperature compensation TC 12.19.4 Temperature compensation TC The TEMPERATURE COMPENSATION (TC) function is available as an option. With this compensation function, the compensation values applying to the current temperature are transferred from the PLC to the NC via the command channel.
12 Functional Descriptions 09.95 12.19.4 Temperature compensation TC The effects of both errors are cumulative and mutually superimposed so that the approximation with regards to actual value influence is as follows: -x +x Reference point Error (comp.
09.95 12 Functional Descriptions 12.19.4 Temperature compensation TC 12.19.4.2 Functional description Temperature error compensation can be performed for every axis. The parameters for TC can only be transferred via the command channel of the PLC to the NC.
12 Functional Descriptions 09.95 12.19.4 Temperature compensation TC Data format of user DB • Length in words: Always value 7 in KF format • Axis number: Values 1 to 30 in KF format • Absolute T.
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables 12.19.5 Interpolation and compensation with tables The INTERPOLATION AND COMPENSATION WITH TABLES (IKA and IKA stage 2) functions are available as options.
12 Functional Descriptions 09.95 12.19.5 Interpolation and compensation with tables In the case of a cam contour, a rotary axis value of the C axis (input quantity) and the associated X axis value (output quantity) are required for each intermediate point.
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables 12.19.5.1 Functional description Possibilities with • IKA – 32 IKA configurations – 32 IKA curves (SW 3) – 1.
12 Functional Descriptions 09.95 12.19.5 Interpolation and compensation with tables 12.19.5.2 Data structures and data assignment The functions of IKA and IKA Stage 2 are parameterized by the user via the individual data types depending on the functions that he wants.
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables Data access via operator panel/machine data dialog The IKA data can be edited in machine data dialog input displays. These must be handled in the same way as the machine data (password protection).
12 Functional Descriptions 09.95 12.19.5 Interpolation and compensation with tables 2. Example for calculating compensation curves ( IKA example 1 ) Machining of a contour with IKA Y[mm]=100+160/3*COS[5/7*X[mm]]) from [X,Y]=[252,46.666] to [0,153.333] Caution: This example does not take the tool offset into account! 0.
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables 3. IKA configuration [ika1 data] : N0150 @40c K1 K2 K1 - IKA 2 uses curve 1 N0155 @40c K40 K2 K1 - Activate extended.
12 Functional Descriptions 01.99 12.19.5 Interpolation and compensation with tables 5. Deactivate and retract N0250 @40c K11 K2 K0 - Deactivate IKA 2 @714 G200 Y - Synchronization of actual value system N0255 G0 Y200 - Retract N0260 X300 N0270 @100 K300 Jump to end 6.
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables 3. G functions From IKA Stage 2, an IKA configuration can be programmed in a part program using the following G func.
12 Functional Descriptions 07.97 12.19.5 Interpolation and compensation with tables Note: - y=No. of the IKA configuration; max. 2 places x=Values - The data set for an IKA configuration most not be larger than 255 characters. • Output of IKA curves %IKA2 Ny T5=x T6=x (up to SW 3) Ny T5=x T6=x T55=x (SW 4 and higher) : Note: y=No.
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables 12.19.5.4 Activating IKA data %IKA1 The IKA data of %IKA1 are active immediately.
12 Functional Descriptions 09.01 12.19.5 Interpolation and compensation with tables 12.19.5.5 Overview of valid IKA data Definition of the individual data types: Data type Significance Data No. within data type Data type for @30c / 40c or T para. G fct.
09.01 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables Data type Significance Data No. within data type Data type for @30c / 40c or T para.
12 Functional Descriptions 09.95 12.19.5 Interpolation and compensation with tables 12.19.5.6 IKA calculation sequence IKA calculation sequence Link type K11 / K12 Input switching module: LINK ON / OVER / OFF, pos.
04.96 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables If the output is assigned to the compensation value of an axis (446), the output value is limited only by the compensation limitation module (9). The limitation values are then specified in the machine data.
12 Functional Descriptions 09.95 12.19.5 Interpolation and compensation with tables 12.19.5.7 Meaning of the data types • %IKA1, IKA configuration Every data type can be read or written by defining the relevant type no. The control byte can be accessed byte by byte or bit by bit.
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables The input quantity compensation is controlled via bit 3 of the IKA configuration. This type of compensation is only possible in SW 3! If the compensation value is too large, the compensated axis tends to oscillate.
12 Functional Descriptions 09.95 12.19.5 Interpolation and compensation with tables Number of the control curve Data type: 1 The required control curve can be selected for the IKA configuration with values 1 .
09.95 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables Weighting input A, numerator Data type: 18 Input format: ±99 999 999 Weighting input A, denominator Data type: 19 Input format: ±99 999 999 By entering the numerator and denominator, it is possible to stretch and compress a compensation curve.
12 Functional Descriptions 04.96 12.19.5 Interpolation and compensation with tables 12.19.5.8 Links between IKA data areas Start pointer 5 End pointer 6 Activation byte 55 Start pointer 5 End pointer 6 Activation byte 55 Start pointer 5 End pointer 6 Activation byte 55 Input quantity value 7 Output quantity value 8 7 8 7 8 7 8 7 8 7 8 2.
09.01 12 Functional Descriptions 12.19.5 Interpolation and compensation with tables 12.19.5.9 Viewing the IKA data during programming The IKA data can be viewed during programming if the following conditions are fulfilled: The IKA editor consists of list module displays used for display only, i.
12 Functional Descriptions 09.95 12.20 Extended stop and retract (ESR) (SW 4 and higher) 12.20 Extended stop and retract (ESR) (SW 4 and higher) The "Extended stop and retract" function is an option. Corresponding data NC MD 312 ... 317 Assignment of outputs of mixed I / O for retraction of a mode group NC MD 318 .
10.94 12 Functional Descriptions 12.20.1 Functional description 12.20.1 Functional description The term "Extended stop and retract" refers to the error reactions listed below: • Parameteri.
12 Functional Descriptions 04.96 12.20 Extended stop and retract (ESR) (SW 4 and higher) – Application of internal sources: - Emergency retraction threshold FA / FS, - 611D DC link voltage threshold, drive MD 1634, - 611D generator speed threshold, drive MD 1635 which must initiate a retraction operation.
10.94 12 Functional Descriptions 12.20 Extended stop and retract (ESR) (SW 4 and higher) 3.) The possibility of initiating or reacting via mixed I/O / CSB and high-speed data channel: • Channel / mode group-specific – Inputs for external sources – Outputs for external reactions • Axis / spindle-specific – Outputs for external reactions 4.
12 Functional Descriptions 10.94 12.20.4 Mains buffering and mains failure detection 611A / D 12.20.4 Mains failure detection and mains buffering 12.20.4.1 Mains failure detection Mains failures can be detected by means of the infeed / regenerative feedback (I / RF) module when the 611 A / D drive system is used.
10.94 12 Functional Descriptions 12.20.4 Mains buffering and mains failure detection 611A / D 12.20.4.4 DC link undervoltage monitoring in 611D With the 611D package 2, the user can parameterize a new threshold for DC link voltage monitoring (drive MD 1634).
12 Functional Descriptions 10.94 12.19.5 DC link buffering and monitoring of generator minimum speed limit 12.20.5 DC link buffering and monitoring of generator minimum speed limit 12.20.5.1 DC link buffering An axis / spindle can buffer the DC link by means of generator-mode braking.
10.94 12 Functional Descriptions 12.19.5 DC link buffering and monitoring of generator minimum speed limit setpoint zero), energy is fed back to the DC link. This drive measures the DC link voltage cyclically. If the voltage increases above the values set in drive MD 1631 and 1632, the two- position controller is deactivated, i.
12 Functional Descriptions 09.95 12.19.6 Stopping 12.20.6.1 Stopping as open-loop control function The time characteristics of this reaction type are shown in the diagram.
09.95 12 Functional Descriptions 12.19.6 Stopping Existing GI and IKA link branches with simulated leading axes / input quantities are not cancelled until T2 has expired. Continued traversal as an interpolative process is desirable to suppress the brief synchronism deviation (break in speed curve) which occurs on transition to braking mode.
12 Functional Descriptions 10.94 12.20.7 Retraction 12.20.7 Retraction The retraction motion can be parameterized and programmed. The following diagram shows the possible sources and the associated reactions for the extended, parameterizable and open-loop controlled retraction without giving the programmable retraction motions.
09.95 12 Functional Descriptions 12.19.7 Retraction The following individual sources are also available: • Axis / spindle-specific sources: - Retraction threshold FA / FS exceeded - DC link voltage .
12 Functional Descriptions 04.96 12.20.7 Retraction 12.20.7.1 Retraction as open-loop control function The reaction to detected retraction events can be parameterized: • Switching of outputs on mixe.
07.97 12 Functional Descriptions 12.20.7 Retraction • If the function ”Consider software limit switch with controlled emergency retraction” is selected, the SW limit switch function has the same effect on emergency retraction as in the NC channels.
12 Functional Descriptions 10.94 12.20.7 Retraction 12.20.7.2 Retraction as autonomous drive function (611D) On SW 4 and higher, axes with digital 611D drive systems can perform a retraction autonomously if the control fails (sign of life detection) or if the DC link voltage drops below a warning threshold.
09.95 12 Functional Descriptions 12.20.8 Configuration help for generator operation and emergency retraction 12.20.8 Configuration help for generator operation and emergency retraction 12.
12 Functional Descriptions 09.95 12.20.8 Configuration help for generator operation and emergency retraction Example: C = 6000 µ F (see table 16 kW infeed / regenerative feedback module) - 20% U Zk =.
09.95 12 Functional Descriptions 12.20.8 Configuration help for generator operation and emergency retraction Option for programmable emergency retraction The function is triggered via parameterizable sources. The response can be drive-autonomous or open-loop controlled.
12 Functional Descriptions 09.95 12.20.8 Configuration help for generator operation and emergency retraction Drive-autonomous stopping and retraction Drive-autonomous stopping and retraction initiated by the NC must be used if a response as a function of the control (i.
01.99 12 Functional Descriptions 12.20.8 Configuration help for generator operation and emergency retraction 12.20.8.2 Activating autonomous drive emergency retraction in case of PLC failure or 5 V undervoltage (as from SW 6.
12 Functional Descriptions 09.95 12.21 Simultaneous axes 12.21 Simultaneous axes 12.21.1 Corresponding data • NC MD 5004 bit 0,1 1st or 2nd handwheel connected • SD 564* Handwheel pulse evaluation.
12.93 12 Functional Descriptions 12.21.2 Handwheel for simultaneous axes in automatic mode Please refer to the NC Programming Guide for the SINUMERIK 840C for information regarding programming of the HANDWHEEL OVERLAY OF SIMULTANEOUS AXES IN AUTOMATIC MODE function.
12 Functional Descriptions 12.93 12.22 Software cam (position measuring signals) 12.22 Software cam (position measuring signals) The SOFTWARE CAM (position measuring signals) function is an option and can only be used on linear axes. 12.22.1 Corresponding data NC MD 310 Assignment cam output byte to synchr.
12.93 12 Functional Descriptions 12.22.2 Functional description Negative cam < positive cam 2nd NC axis 1st NC axis Machine zero 1 N positive 0 1 N negative 0 Cam range negative Cam range positive .
12 Functional Descriptions 12.93 12.22.2 Functional description Cam values All cam values are contained in the setting data 7000 to 7007. This range is referred to as the cam value block and includes the positions of eight cams which are divided into four cam pairs.
12.93 12 Functional Descriptions 12.22.2 Functional description Assignment between cam pairs and axes The cam pairs are assigned via the NC/PLC interface to specific axes as follows: Bit No.
12 Functional Descriptions 07.97 12.22.2 Functional description ACTIVATE CAM / AXIS ASSIGNMENT DB48 DR0.6 CAM / AXIS ASSIGNMENT ACTIVATED = DB48 DR1.6 A A S A -> as a function of PLC program S -> as a function of system S 1 0 1 0 Notes: • A cam pair can be only ever be assigned to one NC axis at a time.
12.93 12 Functional Descriptions 12.22.2 Functional description 7 6 5 4 3 2 1 0 Bit No. Byte no. Axis1 DL 121 Cam 4+ Cam 4– Cam 3+ Cam 3– Cam 2+ Cam 2– Cam 1+ Cam 1– Axis1 DR 121 Axis2 DL 125 .
12 Functional Descriptions 12.93 12.23 Actual-value system for workpiece 12.23 Actual-value system for workpiece 12.23.1 Corresponding data • SD 5001 bit 0 (Actual-value system for workpiece) • NC.
12.93 12 Functional Descriptions 12.23.2 Reference systems Diagram showing reference systems -150 900 M - Machine reference point (coordinates: X M and Y M ) W1 - Workpiece reference point (coordinate.
12 Functional Descriptions 12.93 12.23.3 Functional description • At the end of a program (or after reset), the last active ZO group (G54 - G57) and TO (D0 - D819) are retained. The actual-value display is merely adjusted by the programmable offsets (G58 and G59).
12.93 12 Functional Descriptions 12.24 Travel to fixed stop 12.24 Travel to fixed stop The "Travel to fixed stop" function is available as an option.
12 Functional Descriptions 12.93 12.24.2 Functional description The operating principle is explained below on the basis of an example (showing sleeve being pressed onto workpiece).
12.93 12 Functional Descriptions 12.24.2 Functional description Deselection The NC detects that the function has been deselected through the programming of G220. In this case, the interface signals "Travel to fixed stop active" and "Fixed stop reached" are reset.
12 Functional Descriptions 12.93 12.24.4 Travel to fixed stop with fixed clamping torque (torque limitation via terminal 96) 12.24.4.1 SIMODRIVE 611A In this system, a fixed current limitation is specified via a resistor circuit (or via R12) in the drive actuator.
12.93 12 Functional Descriptions 12.24.4 Travel to fixed stop with fixed clamping torque (torque limitation via terminal 96) The NC setpoint interface then outputs a voltage value according to the set.
12 Functional Descriptions 12.93 12.24.4 Travel to fixed stop with fixed clamping torque (torque limitation via terminal 96) Functional sequence The control must switch the spindle to C-axis operation before the function is selected. It does this by activating terminal E1 (C-axis operation) of the drive actuator.
12.93 12 Functional Descriptions 12.24.5 Travel to fixed stop with programmable clamping torque Hardware connections: Actua- tor 20 22 56 96 14 Speed controller Current setpoint limitation Current controller Sensor (optional) I act NC PLC Position actual value Speed setpoint M T P Change- over sp.
12 Functional Descriptions 12.93 12.24.5 Travel to fixed stop with programmable clamping torque 12.24.5.2 SIMODRIVE 611A MSD or SIMODRIVE 660 With these systems, the drive is switched over from torque-limited operation to torque- controlled operation after the fixed stop is reached.
12.93 12 Functional Descriptions 12.24.5 Travel to fixed stop with programmable clamping torque The NC setpoint interface then begins to output the current setpoint defined in NC MD 1144*. The NC outputs the interface signal FIXED STOP REACHED to the PLC.
12 Functional Descriptions 12.93 12.24.7 Diagrams for selection / deselection of travel to fixed stop 12.24.7 Diagrams for selection/deselection of travel to fixed stop 12.24.7.1 Selection of travel to fixed stop (fixed stop is reached) ANALOG Travel to fixed stop selection (Fixed stop is reached) Curr.
12.93 12 Functional Descriptions 12.24.7 Diagrams for selection / deselection of travel to fixed stop 12.24.7.2 Selection of travel to fixed stop (fixed stop is not reached) Timing of travel to fixed .
12 Functional Descriptions 12.93 12.24.7 Diagrams for selection / deselection of travel to fixed stop 12.24.7.3 Deselection of travel to fixed stop Timing of travel to fixed stop deselection Path in d.
12.93 12 Functional Descriptions 12.24.7 Diagrams for selection / deselection of travel to fixed stop 12.24.7.4 Meaning of signals 1. G220 Deselection block for travel to fixed stop 1. G221 Selection block for travel to fixed stop 2. NFAFAKT Interface signal "Travel to fixed stop" active 3.
12 Functional Descriptions 12.93 12.24.7 Diagrams for selection / deselection of travel to fixed stop 12.24.7.5 Travel to fixed stop with digital drives (SIMODRIVE 611D MSD/FDD) The functional sequence for digital drives is basically the same as that for analog drives.
12.93 12 Functional Descriptions 12.24.7 Diagrams for selection / deselection of travel to fixed stop Diagram of 611D G221 Travel to fixed stop active Fixed stop reached Block change Motor current Fol.
12 Functional Descriptions 04.96 12.25 Flexible memory configuration (SW 4 and higher) 12.25 Flexible memory configuration (SW 4 and higher) 12.25.1 Corresponding data Machine data • NC MD 60000 Siz.
04.96 12 Functional Descriptions 12.25.1 Corresponding data With the new functionality of the flexible memory configuration, the user is now in a position to configure the memory such that it is ideally suited to the field of application of his machine tool; this functionality is available for every HW variant of the NC-CPU.
12 Functional Descriptions 04.96 12.25.3 Functional description 12.25.3 Functional description Assignment of data to memory areas The data are stored partly in the static RAM and partly in the dynamic RAM.
04.96 12 Functional Descriptions 12.25.4 Memory configuration on control power-up DRAM: 704 KB for part program memory 64 KB for IKA data (corresponds to 4000 IKA points) 256 KB for UMS approx.
12 Functional Descriptions 08.96 12.25.4 Memory configuration on control power-up The user can now configure the NC memory according to his requirements by following the procedure described below: Select softkey " File functions " to call display 1: Fig.
07.97 12 Functional Descriptions 12.25.4 Memory configuration on control power-up Fig. 2 Start-up / Machine data / NC MD / Memory configuration DRAM memory configuration General configuration 60000 Si.
12 Functional Descriptions 07.97 12.25.4 Memory configuration on control power-up Fig. 3 Machine Parameter Program. Services Diagnosis Start-up / machine data / NC MD / memory configuration DRAM data SRAM data Reconfig. memory File functions DRAM memory configuration Number of meas.
07.97 12 Functional Descriptions 12.25.4 Memory configuration on control power-up The set configuration is activated through selection of softkey " Reconfig. memory ". The activation command is rejected if • the NC is not in general reset mode.
12 Functional Descriptions 07.97 12.25.4 Memory configuration on control power-up • If a module with 486 CPU is installed and digital drives are connected, the MD mentioned above must be set to "1".
10.94 12 Functional Descriptions 12.25.4 Memory configuration on control power-up Loading the UMS Now that the " Flexible memory configuration " function has been introduced, the user can prevent loading of the UMS by setting NC-MD 60000 in file NCMEMCFG to zero.
12 Functional Descriptions 08.96 12.25.4 Memory configuration on control power-up However, the block buffer number may be set to zero only for those channels which will never be activated for the machine tool in question.
04.96 12 Functional Descriptions 12.26 BERO interface (SW 4 and higher) • For switched-off channels, the interactive message "No memory available for function" is output for the number of "Extended overstore". Selection from PLC is rejected with the error number 144 .
12 Functional Descriptions 10.94 12.27 Parameter set switchover 12.27 Parameter set switchover The Parameter set switchover function is as option (SW 4 and higher).
10.94 12 Functional Descriptions 12.27.1 Parameter set switchover (up to SW 3) Spindle parameter sets (NCK/SERVO) 8 parameter sets have been provided to date for spindles. A mechanical gear stage is generally linked to these parameter sets, but is not a mandatory requirement.
12 Functional Descriptions 04.96 12.27.1 Parameter set switchover (up to SW 3) a) Spindle gear stage selection through user M function to PLC (M43 in example) b) Gear stage selection through programmi.
10.94 12 Functional Descriptions 12.27.2 Parameter set switchover with SW 4 and higher (option) 12.27.2 Parameter set switchover with SW 4 and higher (option) The parameters to be switched over are divided into 3 parameter groups (PaGr) in the control.
12 Functional Descriptions 07.97 12.27.2 Parameter set switchover with SW 4 and higher (option) "Position control" parameter group The structure of the "Position control" parameter group is identical for axes and spindles.
09.01 12 Functional Descriptions 12.27.2 Parameter set switchover with SW 4 and higher (option) "Position controller" group Spindle 1stPaSe 2ndPaSe 3rdPaSe 4thPaSe 5thPaSe 6thPaSe 7thPaSe 8thPaSe Parameter Servo gain (Kv) factor 435* 436* 437* 438* 439* 440* 441* 442* Speed feedfor.
12 Functional Descriptions 10.94 12.27.2 Parameter set switchover with SW 4 and higher (option) " Ratio" parameter group The "Ratio (R)" parameter group contains the following para.
10.94 12 Functional Descriptions 12.27.2 Parameter set switchover with SW 4 and higher (option) • The function is disabled for measuring systems with distance-coded zero marks, i.e. a gear ratio other than 1:1 must not be set for such axes. Incorrect MD settings generate the alarm "Parameterization error NC-MD" and service alarm 312.
12 Functional Descriptions 10.94 12.27.3 Switchover In addition to variable increment evaluation, a gear ratio can be activated additionally via parameters "Number of teeth, motor" and "Number of teeth, spindle". This is necessary when gear ratios change as a result of gear changes (with indirect actual value sensing).
10.94 12 Functional Descriptions 12.27.4 Diagnosis 12.27.4 Diagnosis The currently effective parameter sets in the various parameter groups are displayed in the NC service display for axes / spindles in the individual displays.
12 Functional Descriptions 10.94 12.27.5 Operator inputs 12.27.5 Operator inputs The operator inputs the machine data for the parameter sets under DIAGNOSIS / START- UP / MACHINE DATA / NCK-MACHINE DATA / AXIS or SPINDLE where the new MD are arranged under the existing parameter set data.
10.94 12 Functional Descriptions 12.28 High-speed data channels 12.28 High-speed data channels The "High-speed data channels" function is an option (SW 4 and higher). 12.28.1 Corresponding data • Option 6FC5 150-0AS40-0AA0 • Data block DB2 (configuring DB) • Data block DB 3 (data transmission areas) 12.
12 Functional Descriptions 07.97 12.28.2 Functional description • It is possible to define in the PLC user program which data are to be transferred via a maximum of 32 high-speed data channels.
10.94 12 Functional Descriptions 12.28.3 Configuration 12.28.3 Configuration In order to avoid complicated programming involving pointers and lengthy run times in the PLC user program, the configuring.
12 Functional Descriptions 10.94 12.28.4 Format of interface data blocks 12.28.4 Format of interface data blocks . . . . . . . . . 7 6 5 4 3 2 1 0 Bit No.
04.96 12 Functional Descriptions 12.28.4 Format of interface data blocks DL 0 bit 8 "Strobe": Strobe for activation of configuring channel. Set by PLC user and reset by NCK after acceptance (or rejection with error code) of configuration.
12 Functional Descriptions 07.97 12.28.4 Format of interface data blocks DB 3 data transfer areas . . . . . . . . . 7 6 5 4 3 2 1 0 Bit No. Byte No. DL 0 Data channel 8 Data channel 7 Data channel 6 D.
07.97 12 Functional Descriptions 12.28.4 Format of interface data blocks Activation bits (PLC NC): Each of the 32 bits represents a data transfer area, bit 0 = data transfer area 1. Data transfer areas which have already been configured can be activated (bit x = 1) or deactivated (bit x = 0) with this signal.
12 Functional Descriptions 07.97 12.28.5 Configuration of a high-speed data channel 12.28.5 Configuration of a high-speed data channel Step 1: Reset activation signal in DB 3. Step 2: Divide up DB 3 appropriately for all data transfer areas used. Program pointers for the data transfer areas accordingly.
10.94 12 Functional Descriptions 12.28.7 Use of a high-speed data channel 12.28.7 Use of a high-speed data channel Case 1: Write with acknowledgement, configure high-speed data channel, cyclical from now on: If "New value for NC data write" is not set, enter value to be written, set "New value for NC data write".
12 Functional Descriptions 07.97 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) Permissible function identifiers and associated configuring parameters: Function identifier Explanation Max.
04.96 12 Functional Descriptions 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) Signal number Meaning Data format Unit Attribute 11009 Capacity utilization U (Unsigned 16 Bit) 7FFFH=100% Read 11010 Torque setpoint S (Signed 16 Bit) 4000H=100% Drive MD 1725 Read 11011 Active power S (Signed 16 Bit) 0.
12 Functional Descriptions 09.95 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) Signal number Meaning Data format 1) Unit Attribute 5 Part setpoint SL 0.01 % of max. load speed 3) Read 6 Synchronism deviation SL UMS Read 7 Angular offset (mech.
09.95 12 Functional Descriptions 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) The data to be read are selected via configuring parameter 2.
12 Functional Descriptions 07.97 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) Explanation of NCK data (SW 5 and higher) Function identifier Explanation Max.
04.96 12 Functional Descriptions 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) Example: Parameterization of DB 2 for reading without acknowledgement of the signal path feedrate (signal No. = 2) in the 3rd channel is as follows: Byte no.
12 Functional Descriptions 04.96 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) Axial feed: Formula for servo trace: RW=MW*120000*LF / IT [mm / min] Formula for high-speed data channel: RW=MW*60000*LF / IT [mm / min] Example: G91 G94 F1000 Z10 X10 In servo trace: Read-off MW = 1885 in Z axis with LF = 0.
04.96 12 Functional Descriptions 12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6) IKA output quantity value: Important: The IKA No. selected in the servo trace screen must be larger by 1 than the desired IKA No (applies for SW 5.
12 Functional Descriptions 01.99 12.29 Extension of inprocess measurement (SW 4 and higher) 12.29 Extension of inprocess measurement (SW 4 and higher) The "Extended inprocess measurement" function is an option.
01.99 12 Functional Descriptions 12.29.1 Functional description Measuring block parameter: MT = Measuring sensor input Depending on the hardware, inputs 1 or 2 can be measuring sensor inputs. Sensor input one 1 is effective on all measuring circuit hardware (detailed description in section 12.
12 Functional Descriptions 01.99 12.29.1 Functional description MA=No. of measured values The number of measured values indicates the number of measurements to be recorded for a complete measuring sequence.
01.99 12 Functional Descriptions 12.29.2 General hardware conditions for "Extended measurement" 12.29.2 General hardware conditions for "Extended measurement" "Extended measurement" G720/1 can be programmed for every measuring circuit variant: • Standard measuring circuit with SPC 6FC5 111 0BA0.
12 Functional Descriptions 10.94 12.29.2 General hardware conditions for "Extended measurement" SIMODRIVE 611D: • 611D measuring circuits can evaluate both measuring probes alternatively; .
10.94 12 Functional Descriptions 12.29.2 General hardware conditions for ”Extended measurement” No check is made to ascertain whether R parameters which are also required by other functions are being overwritten. Which R parameters within the available parameter range are used is left to the discretion of the user.
12 Functional Descriptions 09.95 12.30 Master / slave for drives, SW 4.4 and higher, option 12.30 Master/slave for drives, SW 4.4 and higher, option The function master / slave for drives consists of .
09.95 12 Functional Descriptions 12.30.2 Difference to synchronous spindle / GI 12.30.2 Difference to synchronous spindle/GI Unlike the synchronous spindle or GI, master / slave operation is no substitute for a mechanical link but can only support torque distribution where a mechanical coupling exists.
12 Functional Descriptions 09.95 12.30.3 Function description The output can now be injected either only to the slave or only to the master of the torque compensation control (see switch in the diagram).
09.95 12 Functional Descriptions 12.30.3 Function description Parameterization with the NC machine data The slave is parameterized via the NC machine data.
12 Functional Descriptions 09.95 12.30.4 Activating / deactivating the master / slave torque compensation control 12.30.4 Activating/deactivating the master/slave torque compensation control Master / slave operation is activated and deactivated via the PLC signals in the DB32 or DB31 of the slave in question.
09.95 12 Functional Descriptions 12.30.4 Activating / deactivating the master / slave torque compensation control For the master, function generator operation is also permitted in the SERVO and in the SIMODRIVE 611D (start-up functions). Measurement of the position control loop (SERVO) is made with the speed and torque coupling active.
12 Functional Descriptions 09.95 12.30.5 Response in the event of an error So that all axes of a master / slave grouping exit the follow-up control at the same time, they must be reset internally at the same moment. For this reason, all axes of a master / slave grouping must be defined in the same mode group.
03.95 12 Functional Descriptions 12.30.6 Effects on existing functions 12.30.6 Effects on existing functions Master / slave operation does not cause any function restrictions in the master except for the alarm handling described in the previous section.
12 Functional Descriptions 08.96 12.31 Dynamic SW limit switches for following axes 12.31 Dynamic SW limit switches for following axes 12.31.1 Corresponding data • MD 560*, bit 1 Dyn. SW limit switches for following axes • MD 560*, bit 5 Software limit switches active • MD 3932* Deadtime compensation for dyn.
08.96 12 Functional Descriptions 12.31.2 Description of function The reduction range represents a safety area. As soon as the following axis is positioned in the reduction range, the path speed of the channels is reduced.
12 Functional Descriptions 08.96 12.31.2 Description of function It is possible to define for each individual channel whether or not its path speed must be reduced by means of the PLC signal to channel "Do not reduce channel".
07.97 12 Functional Descriptions 12.32 Collision monitoring (as from SW 6) 12.32 Collision monitoring (as from SW 6) 12.32.1 General description The ”Collision monitoring” function prevents collision of moving and stationary parts of the machine. A protection zone (abbreviation SR) can be defined for a machine part requiring protection.
12 Functional Descriptions 07.97 12.32.2 Defining a protection zone It is also possible to define protection zones in two dimensions. Two-dimensional protection zones that must be monitored mutually, must be defined in the same plane.
07.97 12 Functional Descriptions 12.32.4 The motion axes of a protection zone 12.32.4 The motion axes of a protection zone If a protection zone is to be able to follow a moving machine part, e.g. a tool slide, the real machine axes that move the machine part must assigned to the protection zone.
12 Functional Descriptions 07.97 12.32.5 Machine coordinate systems Offset vector 4th machine coordinate system X coordinate: MD 343 Y coordinate: MD 344 Z coordinate: MD 345 Mirroring vector 4th machine coordinate system (X, Y, Z): gen. MD 5028, 0-2 12.
07.97 12 Functional Descriptions 12.32.6 Adaptation of the protection zone to the active tool The axes in which the tool offset in the NC channel is calculated and that of the protection zone coordinate that is to be adapted to it are assigned to one another in the axis-specific machine data MD 3938*.
12 Functional Descriptions 07.97 12.32.8 Reduction zone of a protection zone 12.32.8 Reduction zone of a protection zone Each coordinate of a protection zone that is assigned a motion axis has a reduction zone in this coordinate.
07.97 12 Functional Descriptions 12.32.8 Reduction zone of a protection zone Calculation of the number of acceleration steps to brake from V max to 0 using a max : m= ; Integer component of the division v max a max m remainder = ; Remainder of the division v max a max Calculation of the max.
12 Functional Descriptions 07.97 12.32.10 Dead-time compensation 12.32.10 Dead-time compensation Because of the internal structure of the software, dead-time compensation must be performed for all motion axes functioning as ELG following axes. The dead time to be compensated is specified in the axis-specific machine data.
07.97 12 Functional Descriptions 12.32.12 Collision alarms 12.32.12 Collision alarms When two protection zones collide, the axis-specific alarm ”Protection zone collision plus / minus” is output for all the motion axes of the protection zones specifying the direction.
12 Functional Descriptions 01.99 12.32.14 Example on a double-slide turning machine 12.32.14 Example on a double-slide turning machine On the example of a double-slide turning machine, let us look at the configuration of collision monitoring with a total of five protection zones.
07.97 12 Functional Descriptions 12.32.14 Example on a double-slide turning machine • Protection zone 1: Spindle chuck Protection zone data VALUES Motion axes X coordinate: MD 38000 = 0 Y coordinate.
12 Functional Descriptions 07.97 12.32.14 Example on a double-slide turning machine Protection zone data BITS Protection zone exists SR exist.: MD 38761.0 = 1 Monitoring reference OFF SR 1 - 8: MD 38801.0-7 = 00000100 SR 9 - 16: MD 38841.0-7 = 00000000 SR 17 - 20: MD 38881.
07.97 12 Functional Descriptions 12.32.14 Example on a double-slide turning machine Protection zone 4: Slide 2 Protection zone data VALUES Motion axes X coordinate: MD 38003 = X2 Y coordinate: MD 3804.
12 Functional Descriptions 07.97 12.32.14 Example on a double-slide turning machine Protection zone data BITS Protection zone exists SR exist.: MD 38764.0 = 1 Monitoring reference OFF SR 1 - 8: MD 38804.0-7 = 00001000 SR 9 - 16: MD 38844.0-7 = 00000000 SR 17 - 20: MD 38884.
01.99 12 Functional Descriptions 12.32.15 Collision monitoring (as from SW 6.3) 12.32.15 Collision monitoring (as from SW 6.3) 12.32.15.1 Additive protection zone adjustment via setting data The additive protection zone adjustment is activated by the MD 3876* bit 1 specific to protection zones.
12 Functional Descriptions 01.99 12.32.15 Collision monitoring (as from SW 6.3) 12.32.15.3 Automatic protection zone adjustment for tool types > = 20 (as from SW 6.3) The automatic protection zone adjustment function for the active tool is extended to tool types > = 20.
08.96 12 Functional Descriptions 12.33 Description of function of current and speed setpoint filters 12.33 Description of function of current and speed setpoint filters 12.33.1 Introduction Owing to the complexity of setpoint filter applications, it is not possible to describe their scope of application in general terms at this point.
12 Functional Descriptions 08.96 12.33.1 Introduction Function generator for FFT analysis (speed controller) Filter 1 Filter 2 611D: Speed feedforward control setpoint Speed setpoint filter Speed setp.
08.96 12 Functional Descriptions 12.33.1 Introduction Function generator for FFT analysis PT2/bandstop MD 1500 . . . MD 1521 MD 1504 Setup mode : MD 1420 Speed setpoint filter 611D 2nd speed setpoint .
12 Functional Descriptions 08.96 12.33.1 Introduction Current setpoint limitation Function generator for FFT analysis (current controller) MSD field control FDD field setpoint =0 Ust – d Ust – q T.
08.96 12 Functional Descriptions 12.33.1 Introduction 12.33.1.1 Fourier analysis The integrated Fourier analysis function provides you with a particularly effective tool for optimizing the speed controller. It allows you to assess the speed control settings and the mechanical properties of the machine.
12 Functional Descriptions 08.96 12.33.1 Introduction 12.33.1.3 Measurement procedure In order to optimize a cascaded closed-loop control structure (current, speed, position control loops), it is necessary to start with the innermost (lowest level) control loop, i.
08.96 12 Functional Descriptions 12.33.2 Optimization of speed controller 12.33.2.1 Machine data MD 1001: Speed controller clock cycle MD 1004: Configuration control structure MD 1406: Speed controlle.
12 Functional Descriptions 08.96 12.33.3 Current setpoint filter 12.33.3 Current setpoint filter Current setpoint filters (low-pass or bandstop) are used to adapt the speed controller to the machinery to be controlled. The amplitude of the speed controller frequency response should remain at 0 dB over the entire fundamental frequency range.
08.96 12 Functional Descriptions 12.33.3 Current setpoint filter 12.33.3.1 Machine data MD 1200: Number of current setpoint filters MD 1201: Type of current setpoint filter MD 1202: Natural frequency .
12 Functional Descriptions 08.96 12.33.3 Current setpoint filter Possible filter combinations Filter 4 Filter 3 Filter 2 Filter 1 MD 1201 PT2 PT2 PT2 PT2 = 0 0000 PT2 PT2 PT2 BS = 1 0001 PT2 PT2 BS PT.
08.96 12 Functional Descriptions 12.33.3 Current setpoint filter Filter in the case of resonance at and above the controller stability limit Low-pass – With resonance bundle – Distribution of reso.
12 Functional Descriptions 08.96 12.33.3 Current setpoint filter 12.33.3.3 Scope of application of bandstops as current setpoint filter Bandstop filters must be dimensioned such that resonance is kept reliably low while the filter effect on the fundamental frequency range is minimized.
08.96 12 Functional Descriptions 12.33.3 Current setpoint filter Examples of frequency responses Amplitude response Magnitude [dB] log f [Hz] 10 2 10 3 10 3 0 -3 -10 -20 -30 Phase response Phase angle log f [Hz] 10 2 10 3 180 90 0 -90 -180 100 Hz 500 Hz 1000 Hz 100 Hz 500 Hz 1000 Hz Fig.
12 Functional Descriptions 08.96 12.33.3 Current setpoint filter Amplitude response Magnitude [dB] log f [Hz] 10 2 10 3 10 3 0 -3 -10 -20 -30 Phase angle log f [Hz] 10 2 10 3 180 90 0 -90 -180 2000 Hz 2000 Hz 1000 Hz 500 Hz 1000 Hz 500 Hz Fig.
08.96 12 Functional Descriptions 12.33.3 Current setpoint filter Amplitude response Magnitude [dB] log f [Hz] 10 2 10 3 10 3 0 -3 -10 -20 -30 Phase response Phase angle log f [Hz] 10 2 10 3 180 90 0 -90 -180 150 250 0 0 150 250 Fig.
12 Functional Descriptions 08.96 12.33.3 Current setpoint filter Example of bandstop filter application The example below explains the basic procedure for applying one or several current setpoint filters. Peaks have been measured at 900 Hz and 1200 Hz.
08.96 12 Functional Descriptions 12.33.4 Speed-dependent current setpoint filter 12.33.4 Speed-dependent current setpoint filter A speed-dependent current setpoint filter (torque setpoint smoothing) allows the user to reduce the speed ripple at higher speeds (MSD + FDD).
12 Functional Descriptions 08.96 12.33.5 Speed setpoint filter 12.33.5 Speed setpoint filter Speed setpoint filters are used to dampen mechanical resonant frequencies in the position control loop. Bandstops and low passes (PT2/PT1) can both be used as speed setpoint filters.
08.96 12 Functional Descriptions 12.33.5 Speed setpoint filter Speed setpoint filter combinations Filter 2 Filter 1 MD 1501 PT1 PT1 300 PT1 PT2 200 PT1 BS 201 PT2 PT1 100 PT2 PT2 000 PT2 BS 001 BS PT1 102 BS PT2 002 BS BS 003 12.
12 Functional Descriptions 08.96 12.33.5 Speed setpoint filter 1 k vmax = 2(T ers,n + T n,w,gl + T tot,LR + T abt,LR ) T ers,n = Equivalent time of closed speed control loop T n,w,gl = Equivalent time of speed setpoint filter T tot,LR = Deadtime position/speed control loop (1 x T LR ) T abt,LR = Sampling of position actual value (0.
08.96 12 Functional Descriptions 12.33.5 Speed setpoint filter Example of speed setpoint bandstop fz : Blocking frequency MD 1514 / MD 1517 DZ : Damping numerator fbz = 2 x Dz x fz : Bandwidth numerat.
12 Functional Descriptions 01.99 12.34 Actual value passive monitoring axis (as from SW 6.3) 12.34 Actual value passive monitoring axis (as from SW 6.3) 12.34.1 General Special technological demands require the actual value of a measuring circuit at the same time in several axes.
01.99 12 Functional Descriptions 12.34.5 Parameterization examples 12.34.5 Parameterization examples Example 1, incremental encoder: The 2nd measuring system of the 4th and the 1st measuring system of the 3rd axis monitor the measuring circuit of the 1st measuring system of the 1st axis.
12 Functional Descriptions 01.99 12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown) 12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown) General When the 840 C control is not purposely, i.e. properly ramped down but instead just turned off, general problems can occur in the operating system.
01.99 12 Functional Descriptions 12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown) Interfaces The PLC user program has available the UPS signals in FY 22 bit 6 and bit 7. The signal ”Power failure” (FY 22 bit 6=1) in the PLC user program can cause an ”Express shutdown” on the MMC.
12 Functional Descriptions 01.99 12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown) Example ”Express shutdown” Notes 1. A detailed description of the I codes as well as the FX73/74 is contained in the Win-OEM document. Only the I code 042F (Express shutdown) is currently implemented for the FlexOS control.
01.99 12 Functional Descriptions 12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown) Structure of target data block (MMC feedback) DW x Package length Format: KF "4".
12 Functional Descriptions 01.99 12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown) Example: PLC program for the initiation of an ”Express shutdown” A DB255 User DB L KF .
01.99 12 Functional Descriptions 12.36 Inch / metric switchover function (as from SW 6.3) 12.36 Inch/metric switchover function (as from SW 6.3) 12.36.1 General Use the softkey function to switch the measuring system from inch to metric and vice versa.
12 Functional Descriptions 01.99 12.36.4 Inch / metric switchover function 12.36.4 Inch/metric switchover function Regarding NCK under section Parameter, Setting data there is a softkey reading ”Inc.
01.99 12 Functional Descriptions 12.36.5 Inch / metric conversion function 12.36.5 Inch/metric conversion function When the data required for loading the switchover do not yet exist, the user must change to the MMC application MDD to initiate the conversion process.
12 Functional Descriptions 01.99 12.36.5 Inch / metric conversion function When the softkey ”Conversion start” is pressed another sub-dialog appears denoting the conversion direction. Fig.: Sub-dialog in the MDD Sequence for the softkey function ”Conversion start” on ”OK” in detail: 1.
01.99 12 Functional Descriptions 12.36.6 Deleting the conversion data 12.36.6 Deleting the conversion data The machine data (destination files) previously created during the conversion can be deleted with the help of the softkey ”Delete”. The selection of the objects to be deleted (inch / metric) is made with the data selector.
12 Functional Descriptions 01.99 12.36.7 Error handling The entry XXX in the log file is the name of the target file i.e. the name of the destination data block. Check of the last line for errors 12.36.8 Configurability of the conversion The user can control the conversion via the ASCII lists.
01.99 12 Functional Descriptions 12.36.8 Configurability of the conversion Structure, syntax and the meaning of key words in the file CONFIG 1) as follows: Syntax: Parameter=value [//Comment] 2) Parameter Value (entry example) Max. number Meaning DESCRIPTION ”Long text name” 76 Full name of switchover function 3) .
12 Functional Descriptions 01.99 12.36.8 Configurability of the conversion Parameter Value (entry example) Max. number Meaning VALUES X:2, Y:5 One assign- ment per mode Assignment of the reference date values. The reference date value must be defined for each mode by which this mode should be recognized.
01.99 12 Functional Descriptions 12.36.9 List of descriptions 12.36.9 List of descriptions This file describes the conversion. The syntax used and described as follows has been kept in terms as general as possible to also allow other conversions, i.e.
12 Functional Descriptions 09.01 12.36.9 List of descriptions Example of a list of descriptions file LIST: // Conversion of 03.99 // first TEA1 n 5002.4-7 I=0b1101 M=0b0100 3969.0 I=1 M=0 1 I=M · 0.3937+0.01 3 I=M · 0.3937+0.01 6 I=M · 0.3937+0.01 7 I=M · 0.
01.99 12 Functional Descriptions 12.36.9 List of descriptions b) Example of a special treatment in the case of axis-specific machine data: // Conversion // // Special treatment of one axis (e.g. 2nd axis) TEA1 n // !!!TRICK 17!!! 2800 I=M · 0.3937 2801 M=I · 10 2802 I=M · 0.
12 Functional Descriptions 01.99 12.36.9 List of descriptions • Power failure during conversion After restarting conversion is continued without conversion errors or alarm messages from the point where the interruption occurred.
Siemens AG 2001 All Rights Reserved 6FC5197– j AA50 13–1 SINUMERIK 840C (IA) 13 Index Section A Absolute encoder 12.1 1 ENDA T 12.1 1.2 SIPOS 12.1 1.1 Actual value system, for workpiece 12.23 Alarm processing 12.15.3 Axis Axis traversing 10.4.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 13–2 SINUMERIK 840C (IA) Page Section Control loop Current control loop 9.2.1 Position control loop 9.2.5 Speed control loop 9.2.3 Coordinate transformation 12.6 Interface signals, NC-PLC 12.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 13–3 SINUMERIK 840C (IA) Page Section E Encoders Absolute encoders 12.1 1 ENDA T 12.1 1.2 SIPOS 12.1 1.1 ENDA T 12.1 1.2 ESR 12.20 DC link overvoltage limitation 12.20.4.2 DC link undervoltage monitoring 12.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 13–4 SINUMERIK 840C (IA) Page Section I IKA data 5.6 In-process measurement, extension 12.29 General hardware conditions 12.29.2 Indexing function from the PLC 12.13 Installation Axis 10.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 13–5 SINUMERIK 840C (IA) Page Section Parameter set switchover 6.9 PLC machine data 8 PLC MD for function blocks 8.3 PLC MD for the operating system 8.2 PLC MD for the user 8.4 PLC machine data bits PLC MD bits for function blocks 8.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 13–6 SINUMERIK 840C (IA) Page Section P Parameter set switchover 12.27 Axes 12.27.1 Compatibility 12.27.7 Diagnosis 12.27.4 Drive 12.27.1 Operation 12.27.5 Position control 12.27.2 Ratio 12.
09.95 Siemens AG 2001 All Rights Reserved 6FC5197 – j AA50 13–7 SINUMERIK 840C (IA) Page Section SIPOS 12.1 1.1 Software cam 12.22 Speed setpoint matching 10.4.1.2 Spindle Drive service displays 4.3 Leadscrew error compensation (LEC) 12.1 Parameter set switchover 12.
From: Name Company/Dept. Address Telephone / Suggestions and/or corrections Should you come across any printing errors when reading this publication, please notify us on this sheet. Suggestions for improve- ment are also welcome. Installation Guide Order No.
User Document ation SINUMER IK 840C SINUMER IK Overview of SINUMERIK 840C Documentati on / OEM V er sion f or Windows Brochure C atalog NC 36 Accessories Catalo g NC Z SINUMER IK SINUMER IK SINUMER IK.
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Wenn Sie Siemens 840C noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Siemens 840C - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Siemens 840C reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Siemens 840C erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Siemens 840C besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Siemens 840C verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Siemens 840C. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Siemens 840C gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
