Benutzeranleitung / Produktwartung 9MPD100J20B1 des Produzenten Sears
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90 Single Stage Category IV Furnace N9MP1 & N9MP2 *9MPD *Denotes Brands (C, H, T) FAN ASSISTED, DIRECT VENT GAS FURNACE SAFETY REQUIREMENTS Recognize safety information. This is the safety- alert symbolZ.l_. When you see this symbol on the furnace and in instructions manuals be alert to the potential for personal injury.
START-UP CHECK SHEET For 90+ Furnace (Keep this page for future reference) Dealer Name: Address: City, State(Province), Zip or Postal Code: Business Card Here Phone: Owner Name: Address: City, State(Province), Zip or Postal Code: Model Number: Serial Number: Type of Gas: Natural: _ LP: Which blower speed tap is used? (Heating) (Cooling).
1. Safe Installation Requirements FIRE, EXPLOSION, AND ASPHIXlATION HAZARD Improper adjustment, alteration, service, maintanence or installation could cause serious injury, death and/or property damage. Installation or repairs made by unqualified persons could result in hazards to you and others.
Frozen Water Pipe Hazard WATER DAMAGE TO PROPERTY HAZARD Failure to protect against the risk of freezing could result in property damage and/or personal injury.
Typical Upflow Installation Aluminum or non-rusting shield recommended. (See Vent Termination Shielding for dimensions). Coupling on ends of *8" Min.
| I Dimensions & Clearances 17/8 Unit Capacity NOMP1050B12A N9MP1075B12A NgMP1080F16A N9MP1100F14A NgMP1100J20A NOMP1125J20A NOMP2050B12A NOMP2075B12A NgMP2080F16A NgMP2100F14A NOMP2100J20A NOMP21.
Installation Positions This furnace can be installed in an upflow, horizontal (either left or right) or downflow airflow position. DO NOT install this furnace on its back. For the upflow position, the return air ductwork can be at- tached to either the left or right side panel and/or the bottom.
3. Combustion & Ventilation Air For Single Pipe Installation CARBON MONOXIDE POISONING HAZARD Failure to provide adequate combustion and ventilation air could result in death and/or personal injury. Use methods described here to provide combustion and ventilation air.
Free Area BTUH Minimum FreeArea Required for Each Opening Input HorizontalDuct Vertical Duct or openings Round Duct Rating (2,000 BTUH) to outside(4,000 BTUH) (4,000 BTUH) 50,000 25 sq. in. 12.5 sq. in. 4" 75,000 37.5 sq. in. 1825 sq. in. 5" 100,000 50 sq.
CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation, could result in carbon monoxide poisoning or.
bustion or the furnace can use air from inside the structure for com- bustion. The INLET air pipe isoptional. If combustion air comes from inside the structure, adequate make u p air MUST be provided to compensate for oxygen burned. See Confined Space Installa- tion in the Combustion and Ventilation Air chapter.
3. Insulate combustion air inlet piping when run in warm, hu- mid spaces such as basements. Sizing Combustion Air and Vent Pipe Consult Table 3 or Table 4 to select the proper diameter exhaust and combustion air piping.
i Item Clearance Description A Clearance above grade, veranda, porch, deck, balcony, or anticipated snow level B Clearance to a window or door that may he opened C Clearance to a permanently closed wi.
i Item Clearance Descriptions A Clearance above grade, veranda, porch, deck, balcony, or anticipated snow level B Clearance to a window or door that may be opened Canadian Installation (1) 12" (3.
Condensate Drain Trap This furnace removes both sensible and latent heat from the prod- ucts of combustion. Removal of the latent heat results in con- densation of the water vapor. The condensate is removed from the furnace through the drains in the plastic transition and the vent fit- ting.
Upflow Installations Top Vent _ ellowor black Plastic Caps (2) Co_ (Optional) Vent Drain & Clamps Pressure Switch Detail 1/2" ID Drain Drain Connector Black PVC 3/4" PVC X l/z" CPVC.
Upflow Installations Vent thru Left Side Yellow or black Plastic Cap 2" PVC Coupling ONLY Coupling Vent Drain Either: The PVC & Clamps Drain Tee or a field supplied 2" PVC Te_ Dual Press.
All Models Vent thru RightSide 4} Yellow or black Plastic Cap Vent Drain & Clamps On Some Models ONLY & Clamps SIDE VIEW _otate downward NOTE.'f Built-in channel will he angled 5 ° to10 ° also.
Downflow Left Side Vent and Trap Yellow or black Plastic Cap VentDrain & Clamps Coupling&Clamps >_ (Optional)_ I._ ]|mm|l Either: The PrO Drain Tee or a field supplied 2" PVC Tee Tee Trap Whtte PVC___ _ (loose parts bag) -__ Hose Single Pressure Switch Detail o Drain E,how!l WARNING _.
Downflow Right Side Vent and Trap Yellow or black Plastic Cap / Vent Drain & Clamps SIDE VIEW ,_Rotate downward NOTE.'_Built-in channel will be angled 5 ° to 10 ° also.
Vent Drain & Clamps Horizontal Left Thru Top Yellowor black Plastic Alternate Orienation Single Pressure Switch Detail Trap Connection _ %lamp ears" Pointed OUT Preassemble & insert into .
Horizontal Left-Side Vent Alternate Orienation Field Supplied Tee _ Tee Trap White PVC (loose parts bag) DrainTube Black, /8 ID Corrugated Cut at straight section I Leav_ Cut Here Single Pressure Swit.
Horizontal Right thru Top Trap Connection Preassemble & insert into furnace Single Pressure Switch Detail "Clamp ears" Alternate Orienation Yellow or black _> _ _i_> Coupling & Clamps I-- (Optional)_ Vent Drain _.
Horizontal Right-Side Vent Single Pressure Switch Detail Yellowor black Splice Connector / ReliefTube Extension j_/ i Dual Pressure Switc_ DrainTube Black, s/8" ID // ( Ct°[riugatedCut at _/ Lea.
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The air intake coupling is sized for 2" PVC pipe. Install the combustion air pipe to the air intake coupling using RTV sealant to provide for future serviceability.
1, Install all couplings, nipples and elbows using proper proce- dures for Joining Pipe and Fittings and maintain spacing between vent and combustion air piping as indicated in Figure 20 through Figure 28. MIN. _18" Minimum for cold climates (substained below 0 ° F) MIN.
Multi Vent Termination Clearances When two (2) or more furnaces are vented near each other, each furnace must be individually vented. Two (2) vent terminations may be installed as shown in Figure 23, Figure 24, Figure 25, Figure 26, Figure 27 and Figure 28, but the next vent termination must be at least 36" away from first 2 ter- minations.
5. Gas Supply and Piping CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD. Failure to follow these instructions could result in death, personal injury and/or property damage. Models designated for Natural Gas are to be used with Natural Gas ONLY, unless properly converted to use with LP gas.
MANIFOLD PRESSUREAND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS iii iiii ii_ ii_ !!!! !!! i NATURAL GAS MANIFOLD PRESSURE (" w.c.) ..............
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3. Time how many seconds it takes the smallest dial on the gas NOTE: If meter uses a 2 cubic foot dial, divide results (seconds) by meter to make one complete revolution. Refer toExample. two. 4. Relight all appliances and ensure allpilots are operating.
NOTE: Refer toFigure 30 orFigure 31 for the general layout at the furnace. The rules listed apply to natural and LP gas pipe installations. NOTE: On the Dual Certified or Direct Vent models, install the gas pipe grommet tothe furnace side panel with the gas pipe entry.
REDUCED FURNACELIFE HAZARD Failure to follow caution instructions may result in reduced furnace life. Do NOT exceed 115V/0.8 amp. maximum current load for both the EAC terminal and the HUM terminal combined. NOTE: The humidifier will be powered when the furnace is fired and the circulating air blower comes on.
7. Ductwork and Filter CARBON MONOXIDE POISONING HAZARD. Failure to properly seal duct could result in death and/or personal injury. Do NOT draw return air from inside a closet or utility room where furnace is located. Return air duct MUST be sealed to furnace casing.
Mounted Filter Rack 25-20-90 Filter Installation using Optional Filter Rack When installing or removing a bottom mounted filter, slide the two side filter clips to the back of the furnace BEFORE installing or re- moving. This will allow the filter to clear the front raised edge of the furnace.
Subbases forCombustible Floors Dimensions Subbase for Combustible Floor Dimensions H* J* K** 1511/16 283/4 149/16 16 195/16 283/4 183/16 16 22_/16 28J/4 2113/16 16 243/4 283/4 239/16 161/4 1511/16 209.
Condensate Line Raised by Base 25-20-52 8. Checks and Adjustments Adjust Pilot Burner FIRE OR EXPLOSION HAZARD. Failure to turn OFF gas at shut off before connecting manometer could result in death, personal injury and/or property damage. Turn OFF gas at shut off before connecting manometer.
Main Burner Face 10-10-78 Temperature Rise Check The blower speed MUST be set to give the correct air temperature rise through the furnace as marked on the rating plate. Tempera- ture rise is the difference between supply and return air tempera- tures.
9. Furnace Maintenance FIRE, EXPLOSION, OR CARBON MONOXIDE HAZARDS Failure to have the furnace inspected and maintained could result in fire, explosion, or carbon monoxide poisoning. It is recommended that the furnace be inspected and serviced on an annual basis (before the heating season) by a qualified service technician.
10. Sequence of Operation & Diagnostics The following is the normal operating sequence for the control system. Cooling (¥) Request: 24 VAC signals applied to Y & G terminals of EFT (electronic fan timer) control. • Cool motor speed energized after 5 second Cool Fan On Delay time.
Gas Valve Diagnostic Codes (See Figure 44) OFF = Control not powered Heartbeat = Normal Operation (Standby or call for heat) 1 Flash = Not used 2 Flashes = Pressure switch closed when should be open 3 Flashes = Pressure switch circuit was still sensed as open 30 seconds after the inducer was energized.
HONEYWELL SV9541M "SMART VALVE" Sequence of Operation I POWER APPLIED TO APPUANCE l I THERMOSTAT CALLS FOR HEAT ¢ I PRESSURESWITCHES PROVED OPEN? i I COMBUSTION BLOWER ENERGIZED I PRESSURES.
HONEYWELL SV9541M "SMART VALVE" Trouble shooting The 6 + X designation indicates a combi nation of flash codes: 6 flashes shows the control is in soft lockout, followed by X flashes to indicate the reason the control went into soft lockout.
HONEYWELL SV9541M "SMART VALVE" Trouble shooting continued LED INDICATES CHECK/REPAIR STATUS Soft Lockout. 6 Flashes + 3 Flashes 6 Flashes + 4 Flashes 7 Flashes Last failure was pressure switch Maximum recycle count exceeded Combustion air blower is de-energized, Circulating blower is de- energized after the "OFF" delay.
tical termination is preferred• Field supplied pipe and fittings are required to complete the installation• Kit Components Kit Contents: 3" Rain Cap or 2" Rain Cap 311 Diameter SDR-26 Pi.
Concentric Termination Kit NAHA001CV & NAHA002CV Venting ........................................................ Table for N9MP2 Models 50,000 & 80,000 Btuh Furnaces NAHA002CV - 35' &.
Concentric Vent Sidewall Attachment Strap (Field Suppli_ Vent Air 45 ° Elbow (Field Supplied) 25-22-02 Note: Securing strap mustbefieldinstalled to prevent movement of termination kit in side wall. 8. Install the rain cap and the small diameter pipe assembly in the Y concentric fitting and the large pipe assembly.
Four Position Furnace Models 25-23-30 Single Pipe N9MP1050B12B1 N9MP1075B12B1 N9MP1080F16B1 N9MP1100F14B1 N9MP1100J20B1 N9MP1125J20B1 or Two Pipe N9MP2050B12B1 N9MP2075B12B1 N9MP2080F16B1 N9MP2100F14B.
Model Specifications Manufacturers Number (Mfr No -See Rating Plate) ALL Models Specifications (N9MP1) N9MP1080F16B N9MP1100F14B NgMP1100J20B N9MP1125J20B General GasType Nat.
Manufacturers Number (Mfr No -See Rating Plate) ALL Models Specifications (N9MP2) N9MP2080F16B NPMP2100F14B N9MP2100J20B N9MP2125J20B General GasType Nat./LP Nat./LP Nat./LP Nat./LP Input (Btuh) 80,000 100,000 100,000 125,000 Output(Btuh) 72,000 91,000 96,500 113,750 Transformer Size (VA) 40 40 40 40 T'stat HeatAnticipator .
Manufacturers Number (Mfr No -See Rating Plate) ALL Models Specifications ('_9MPD) *9MPD080J16B *gMPD100J14B *9MPD10OJ20B *9MPD125L20B General GasType Nat./LP Nat./LP Nat./LP Nat./LP Input (Btuh) 80,000 100,000 100,000 125,000 Output(Btuh) 73,600 92,000 92,000 115,000 Transformer Size (VA) 40 40 40 40 T'stat HeatAnticipator .
CIRCULATION AIR BLOWER DATA For 050 Models 3 Ton Units _d m $ X Speed Low Med L Med H Hi Tap 0.1 826 1083 1301 1408 0.2 804 1050 1242 1347 0.3 770 1028 1195 1295 0.4 735 985 1153 1237 0.5 698 952 1093 1183 0.6 657 909 1040 1118 0.7 --- 863 935 1053 0.
0 o 2 2 CONNECTION DIAGRAM FIELD LADDER DIAGRAM WARNING: ELECTRICAL SHOCK HAZARD DISCONNECT BEFORE SERVICING R MAi-NUM_-TQ R Q ...................... ROLLOUT SWITCH 1 TO 3 IN CONNECTION I C1 ----- _ R SERIES DEPENDING ON MODEL. BOX INTERLOCK | _ GAS VALVE I .
AA YY <::::b LL 12 15 16 GG EE FF CC 18 HH 20 OO_ UU VV H SS_ MM B Y X M KK MM PP 25-23-95.
I Replacement Parts - NgMP1 & NgMP2 Models - N9MP105OB12B1, N9MP1075B12B1, N9MP108OF16B1, N9MP11OOF14B1, N9MP11OOJ2OB1 & N9MP1125J2OB1 - N9MP205OB12B1, N9MP2075B12B1, N9MP208OF16B1, N9MP21OOF14B1, N9MP21OOJ2OB1 & N9MP2125J2OB1 (Natural Gas) Replacement part supplied will be current active part.
I Replacement Parts - NPMP1 & NPMP2 Models - N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 & N9MP1125J20B1 - N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part.
I Replacement Parts - NPMP1 & NPMP2 Models - N9MP105OB12B1, N9MP1075B12B1, N9MP108OF16B1, N9MP11OOF14B1, N9MP11OOJ2OB1 & N9MP1125J2OB1 - N9MP205OB12B1, N9MP2075B12B1, N9MP208OF16B1, N9MP21OOF14B1, N9MP21OOJ2OB1 & N9MP2125J2OB1 (Natural Gas) Replacement part supplied will be current active part.
I Replacement Parts - NgMP1 & NgMP2 Models - N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 8, N9MP1125J20B1 - N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part.
Replacement Parts - *gMPD Models - *9MPDO50F12B1, *9MPDO75F12B1, *9MPDO80J16B1, *9MPD100J14B1, *9MPDIOOJ2OB1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
I Replacement Parts - *gMPD Models- _9MPDO50F12B1, _9MPDO75F12B1, _9MPDO80J16B1, _9MPD100J14B1, _9MPDIOOJ2OB1 & _9MPD125L20B1 (Natural Gas) _Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
I Replacement Parts - *gMPD Models - *9MPDO50F12B1, *9MPDO75F12B1, *9MPDO80J16B1, *9MPD100J14B1, *9MPDIOOJ2OB1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
I Replacement Parts - *gMPD Models - +9MPDO50F12B1, +9MPDO75F12B1, +9MPDO80J16B1, +9MPD100J14B1, +9MPDIOOJ2OB1 & +9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
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