Benutzeranleitung / Produktwartung SAP-CMRV1426EH-F des Produzenten Sanyo
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TECHNICAL & SER VICE MANUAL OUTDOOR UNIT : SAP-CMR V1426EH SAP-CMR V1926EH SAP-CMR V1936EH SAP-CMR V2446EH SAP-CMR V3146EH SAP-CMRV1426EH SAP-CMRV3146EH SAP-CMRV1926EH SAP-CMRV1936EH SAP-CMRV2446EH DC INVERTER MUL TI-SYSTEM AIR CONDITIONER Outdoor Model No.
When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJUR Y OR DEA TH. ONL Y A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD A TTEMPT TO WIRE THIS SYSTEM. SPECIAL PRECAUTIONS This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
T able of Contents APPLICABLE INDOOR UNITS 1. OPERA TING RANGE 2. SPECIFICA TIONS 2-1. Unit Specifications 2-2. Major Component Specifications 2-3. Other Component Specifications 3. DIMENSIONAL D AT A 4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram 5.
APPENDIX A INST ALLA TION INSTRUCTIONS (SAP-CMRV1426EH) APPENDIX B INST ALLA TION INSTRUCTIONS SAP-CMRV1926EH, SAP-CMR V1936EH SAP-CMRV2446EH, SAP-CMR V3146EH APPENDIX C UNIT COMBINA TION T ABLES A-1 A-2 A-3 ...................
APPLICABLE INDOOR UNITS SAP-CMRV1426EH Multi-Outdoor Unit Indoor Unit YES YES YES NO NO SAP-CMRV1926EH YES YES YES YES NO SAP-CMRV1936EH YES YES YES YES NO SAP-CMRV2446EH YES YES YES YES YES SAP-CMRV3.
1. OPERA TING RANGE Maximum Minimum Maximum Minimum 32 °C D.B. / 23 °C W .B. 19 °C D.B. / 14 °C W .B. 27 °C D.B. 16 °C D.B. 43 °C D.B. - 5 °C W .B. 24 °C D.B. / 18 °C W .B. _ D.B. / - 15 °C W .B. (*1) T emperature Indoor Air Intake T emp. Outdoor Air Intake T emp.
2. SPECIFICATIONS 2-1. Unit Specifications Outdoor Unit SAP-CMRV1426EH Indoor Unit SAP-KMRV96EH × 2 DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in perfromance section and electrical rating section above are based on the following unit combination.
Outdoor Unit SAP-CMRV1926EH Indoor Unit SAP-KMRV96EH × 1 + SAP-KRV186EH × 1 DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in perfromance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Table" in this manual.
Outdoor Unit SAP-CMRV1936EH Indoor Unit SAP-KMRV96EH × 3 DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in perfromance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Table" in this manual.
SAP-CMRV2446EH SAP-KMRV96EH × 4 DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in perfromance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Table" in this manual.
SAP-CMRV3146EH SAP-KMRV96EH × 4 DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in perfromance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Table" in this manual.
Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CMRV1426EH 1 ... D420 Propeller DC Motor DAJ12-55J71-CR ... 1 8 RED - WHT : WHT - BLU : BLU - RED : 77.5 77.5 77.5 50 750 / 750 Internal Controller Yes - - Aluminum Plate Fin / Copper Tube 2 1.
Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CMRV1926EH 1 ... D460 Propeller DC Motor SIC-71FW-D490-1 ... 1 8 - 90 650 / 650 Internal Controller Yes - - Aluminum Plate Fin / Copper Tube 2 1.4 0.595 Fan Q'ty ... Dia.
Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CMRV1935EHFA 1 ... D460 Propeller DC Motor SIC-71FW-D490-1 ... 1 8 - 90 650 / 650 Internal Controller Yes - - Aluminum Plate Fin / Copper Tube 2 1.4 0.595 Fan Q'ty ... Dia.
Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CMRV2445EHFA 1 ... D460 DC Motor SIC-71FW-D490-1 ... 1 8 - 90 700 / 700 Internal Controller Yes - - Aluminum Plate Fin / Copper Tube 2 1.4 0.595 Fan Q'ty ... Dia. Type mm Fan Motor Nominal Output Coil Resistance Type Model .
Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CMRV3145EHFA 1 ... D460 DC Motor SIC-71FW-D490-1 ... 1 8 - 90 750 / 750 Internal Controller Yes - - Aluminum Plate Fin / Copper Tube 2 1.4 0.723 Fan Q'ty ... Dia. Type mm Fan Motor Nominal Output Coil Resistance Type Model .
2-3. Other Component Specifications 0 01 02 03 04 05 06 07 08 09 0 40 60 80 100 120 140 160 180 200 20 Resistance (k ohm) Temperature (°C) 40 35 30 25 20 15 10 5 0 - 20 - 15 - 10 - 50 51 01 52 0 Temp.
295 608 85 790 70 46 336 310 285 4-ID:23.6 ID:18 2-ID:12 569 15 70 122 158 70 142 46 Wide tube service valve dia.9.52 ( 3/8" ) × 2 Narrow tube service valve dia.
293 608 136 12 900 85 35 369 345 320 ID:18 5-ID:23.6 740 18 75 113 150 72 114 51 Wide tube service valve dia.9.52 ( 3/8" ) × 2 Narrow tube service valve dia.
293 608 136 12 35 369 345 320 ID:18 5-ID:23.6 900 85 740 18 75 70 113 150 72 70 114 51 Wide tube service valve dia.9.52 ( 3/8" ) × 3 Narrow tube service valve dia.
293 608 136 12 35 369 345 320 ID:18 5-ID:23.6 900 85 740 18 75 70 113 150 72 70 114 51 70 70 Wide tube service valve dia.9.52 ( 3/8" ) × 3 Narrow tube service valve dia.
293 608 136 12 35 369 345 320 ID:18 5-ID:23.6 900 85 890 18 75 70 113 150 73 70 114 51 70 70 Wide tube service valve dia.9.52 ( 3/8" ) × 2 Narrow tube service valve dia.
4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram Outdoor Unit SAP-CMRV1426EH Insulation of Refrigerant T ubing Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold.
Narrow tube O.D.6.35mm O.D.6.35mm Outdoor Unit SAP-CMRV1926EH Insulation of Refrigerant T ubing Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold.
Outdoor Unit SAP-CMRV1936EH Insulation of Refrigerant T ubing Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material.
Outdoor Unit SAP-CMRV2446EH Insulation of Refrigerant T ubing Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material.
Outdoor Unit SAP-CMRV3146EH Insulation of Refrigerant T ubing Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material.
5. PERFORMANCE D ATA 5-1. T emperature Charts 5-1-1. Temperature Charts (SAP-CMRV1426EH) Outdoor Unit SAP-CMRV1426EH Indoor Unit SAP-KMR V76EH × 1 Cooling Characteristics (RH : 46%, Indoor fan speed .
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Outdoor Unit SAP-CMRV1926EH Indoor Unit SAP-KMR V126EH × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan).
Outdoor Unit SAP-CMRV1926EH Indoor Unit SAP-KR V186EH × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) .
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Outdoor Unit SAP-CMRV1926EH Indoor Unit SAP-KR V126EHDS × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan.
Outdoor Unit SAP-CMRV1936EH Indoor Unit SAP-KMR V76EH × 1 5-1-3. Temperature Charts (SAP-CMRV1936EH) Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) • This performance chart shows operation of a single wall-mounted indoor unit.
Outdoor Unit SAP-CMRV1936EH Indoor Unit SAP-KMR V96EH × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) • This performance chart shows operation of a single wall-mounted indoor unit.
Outdoor Unit SAP-CMRV1936EH Indoor Unit SAP-KMR V126EH × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) • This performance chart shows operation of a single wall-mounted indoor unit.
Outdoor Unit SAP-CMRV1936EH Indoor Unit SAP-KR V186EH × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) • This performance chart shows operation of a single wall-mounted indoor unit.
Outdoor Unit SAP-CMRV1936EH Indoor Unit SAP-KR V96EHDSA × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) • This performance chart shows operation of a single wall-mounted indoor unit.
Outdoor Unit SAP-CMRV1936EH Indoor Unit SAP-KR V126EHDS × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) • This performance chart shows operation of a single wall-mounted indoor unit.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Outdoor Unit SAP-CMRV2446EH Indoor Unit SAP-KMR V126EH × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan).
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Outdoor Unit SAP-CMRV2446EH Indoor Unit SAP-KR V126EHDS × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
30 35 40 25 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart.
30 35 40 25 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 50Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 50Hz) (1) Low pressure performance chart (1) High pr.
WARNING To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. 6. ELECTRICAL D ATA 6-1.
WARNING To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. Outdoor Unit SAP-CMRV1926EH 8FA2-5257-84200-0 HEATER CRANKCAS.
WARNING To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. Outdoor Unit SAP-CMRV1936EH 8FA2-5257-57000-0 RED (2P) CONNEC.
WARNING To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. Outdoor Unit SAP-CMRV2446EH 8FA2-5257-57100-0 RED (2P) CONNEC.
WARNING To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. Outdoor Unit SAP-CMRV3146EH 8FA2-5257-89000-0 RED (2P) CONNEC.
7. FUNCTIONS 7-1. Explanation of Functions The numerical values such as temperature, frequency, time and current in parentheses are an example of SAP-CMRV3146EH and the values are different from the other models. Control/conditions INITIAL Breaker is ON.
Control/conditions HEAT When defrost operation begins, frost has formed on the outdoor unit (when the ambient air temperature is low). Defrost operation begins based on outdoor heat exchanger temperature and outdoor air temperature conditions. Non-stop defrost (Refer to Fig.
Control/conditions COOL The ON/OFF operation button on the remote controller is pressed. The room temperature has reached the desired temperature. The outdoor unit does not operate for 3 minutes even after the breaker is turned ON. This is in order to stabilize the return of oil to the compressor.
Control/conditions SENSOR DRY (1/f fluctuation fan) The ON/OFF operation button on the remote controller is pressed. The outdoor unit does not operate for 3 minutes even after the breaker is turned ON. This is in order to stabilize the return of oil to the compressor.
7-2. Protective Functions 7-2-1. Defrost Detection and Release (2) Clean defrost If all indoor units are stopped during HEAT operation, and frost is detected at the L1 line, and the conditions for defrost are met, then defrost operation occurs, and the unit stops after defrost is completed.
7-2-2. Current Control The operating current may rise as a result of causes including increasing heating or cooling loads or decreases in power voltage. In these cases, the operating frequency is automatically reduced, or operation is stopped, in order to control the operating current so that it is (20 A) or less.
7-2-5. Control at HEAT Start-up If HEAT operation is started when the outdoor air temperature is 15 °C or below, the unit operates at the HEAT start-up frequency (70 Hz or above). Reset conditions The compressor frequency exceeds the start-up frequency of (70 Hz).
8. TROUBLESHOOTING 8-1. Precautions before Performing Inspection or Repair Both the indoor unit and outdoor unit include electronic control circuits. Be sure to pay attention to the following before inspecting or repairing the outdoor- side electronic circuits.
8-2. Trouble Diagnosis by Error Monitor Lamps WARNING To prevent electric shock, do not inspect or repair until the Power Lamp on the P.C.Board is turned off. 8-2-1. Location of the Error Monitor Lamps Remove the top plate of outdoor unit and the cover of Electrical Component Box.
8-3-1. Checking the outdoor unit 8-3. Checking the Outdoor System 8-3-2. Checking the defrost operation Work procedure Apply 220 V AC between terminals L and N on the outdoor unit terminal plate. • Short-circuit the T-RUN terminal to the COM terminal of TEST/T-RUN terminals.
8-4. Trouble Diagnosis of Each Part 8-4-1. Problems of Each Part and Inspection Points For details about the inspection points, refer to the Inspection Points for Each Part.
8-4-2. Inspection Points for Each Part (1) Outdoor control circuit board Refer to 8-3-1. Checking the outdoor unit. (2) Fuse Check it visually or the continuity with a tester.
(8) Branch tubing temperature sensor Check that the sensor is securely contained in the thermostat holder. (9) Breaker Check whether or not the breaker has been tripped. Check that the breakers and fuses used are of the specified capacity. Check that the breaker and its line are exclusive for A/C use.
8-5. Trouble Diagnosis of Fan Motor This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor . Perform the trouble diagnosis by T est Run mode described on Installation Instructions of indoor unit.
A D Flare tool for R410A A D Conventional flare tool (R22) Spacer 9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 9-1. Characteristics of New Refrigerant R410A 9-1-1. What is New Refrigerant R410A? R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture.
Tubing precautions Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the tubing with caps or tape prior to installation. Never use 0.7mm-thick copper tubing or tubing which is less than 0.
9-3. Tools Specifically for R410A For servicing, use the following tools for R410A Gauge manifold Charging hose Gas leak detector Refrigerant cylinder Charging cylinder Refrigerant recovery unit Vacuu.
9-5. In Case of Compressor Malfunction CAUTION Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible. Use only the tools indicated exclusively for R410A. See "9-3. Tools Specifically for R410A.
Valve Single valve Charge liquid refrigerant with cylinder in up-side-down position. Single valve (with siphon tube) Charge with cylinder in normal position. Liquid Valve Liquid Charging cylinder Open Refrigerant cylinder Liqui d NO! CAUTION Never charge a large amount of liquid refrigerant at once to the unit.
Length of tubing Evacuation time Less than 10 meters More than 10 minutes More than 10 meters More than 15 minutes 9-6. In Case Refrigerant is Leaking CAUTION Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit.
9-7. Charging Additional Refrigerant 9-7-1. When Tubes are Extended Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only.
INSTALLATION INSTRUCTIONS SAP-CMRV1426EH (II-852-6-4190-456-00-1) APPENDIX A The specifications of SAP-KRV96EHDSA are the same as those of SAP-KRV96EHDS described in the Installation Instruction.
Contents Pa g e IMPORT ANT! Please Read Before Starting .................................. 2 1. GENERAL .......................................................... 3 1-1. T ools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3.
2 English IMPOR T ANT! Please Read Bef ore Star ting This air conditioning system meets strict safety and operat- ing standards. As the installer or service person, it is an impor tant par t of your job to install or service the system so it operates saf ely and efficiently .
3 English 1. General This booklet briefly outlines where and how to install the air conditioning system. Please read ov er the entire set of instructions for the indoor and outdoor units and make sure all accessory par ts listed are with the system bef ore beginning.
4 English 1-5. Additional Materials Required f or Installation 1. Refrigeration (ar mored) tape 2. Insulated staples or clamps f or connecting wire (See local codes) 3. Putty 4. Refrigeration lubricant 5. Clamps or saddles to secure refrigerant tubing 2.
5 English G install the indoor unit more than 1 meter aw ay from an y antenna or power lines or connecting wires used f or tele- vision, radio , telephone, security system, or intercom. Electrical noise from any of these sources ma y affect operation.
6 English 2-3. Outdoor Unit A V OID: G heat sources, e xhaust f ans, etc. (Fig. 5a) G damp , humid or unev en locations. DO: G position the outdoor unit in a protected location where snow will not b low into it. G choose a place as cool as possible . G choose a place that is well v entilated.
7 English 2-4. Outer Dimensions of Outdoor Unit unit: mm 60 8 8 5 790 3 10 2 8 5 33 6 70 569 15 15 8 70 46 122 70 142 A A (O u ter diameter ø 6. 3 5 ) (O u ter diameter ø 9.52 ) S ervice valve o n wide t u be s ide S ervice valve o n n arrow t u be s ide Fig.
8 English 3. Installation Pr ocess 3-1. Embedding the T ubing and Wiring G Do not connect tubes to locations that are embedded. G Be sure to bind refrigerant tubing and inter-unit cables together with vinyl tape . G The power cab le must be obtained on-site .
9 English When reaming, hold the tube end downw ard and be sure that no copper scraps f all into the tube. (Fig. 9) (3) Remo ve the flare n ut from the unit and be sure to mount it on the copper tube. (4) Mak e a flare at the end of copper tube with a flare tool.
10 English 3-7. Insulation of Refrigerant T ubing T o prev ent heat loss and wet floors due to dripping of con- densation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a minim um 8 mm. (Fig.
Service valve on wide tube side Service valve on narrow tube side A B V acuum pump V acuum pump adapter (for preventing reverse flow) (special for R410A) High-pressure valve Manifold gauge (special for R410A) Low-pressure valve Leave the valve open.
12 English (4) With the “Lo” knob of the manif old v alve open and high-pressure valv e (“Hi”) closed completely , r un the vacuum pump . Run the pump until the pres- sure is –101 kP a (–76 cmHg). The operation time f or the vacuum pump v aries with tubing length and the capacity of the pump .
(11) Replace the flare nut on the wide tube service por t and fasten the flare nut securely with an adjustab le wrench or bo x wrench. Next, mount the v alv e cap and tighten it with a torque wrench (the cap needs to be tightened with the torque of 20 N·m (200 kgf · cm)).
14 English 5. Wiring Instructions 5-1. General Precautions on Wiring (1) Bef ore wiring, confir m the rated v oltage of the unit as shown on its nameplate , then carr y out the wiring closely f ollowing the wiring diagram.
15 English W ARNING G Be sure to comply with local codes on running the wire from the indoor unit to the outdoor unit (size of wire and wiring method, etc.). G Each wire m ust be firmly connected. G No wire should be allowed to touch refrigerant tubing, the compressor , or any moving part.
16 English When connecting each power wire to the corresponding ter minal, f ollow the instructions “How to connect wiring to the ter minal” and f asten the wire securely tight with the fixing screw of the terminal plate.
17 English 1 2 3 4 5 6 7 8 1 2 3 1 2 3 I ndoor unit B I ndoor unit A Ground Power: Single-phase, 220/240V AC 50HZ Power switch (not provided) Outdoor unit A T erminal board Label A I nter-unit cables T erminal board I nter-unit cables T erminal board Label B A B Power cable (not provided) (ø3.
18 English Regulations on wire size diff er from locality to locality . F or field wiring requirements, please refer to y our local electrical codes. Make sure that the installation fully complies with all local and national regulations. (1) Remo ve access panel “C”.
19 English 7 . Connecting a Home A utomation De vice The HA (white) 4P ter minal is located on the indoor unit PCB . If a HA device will be used, connect it to this ter minal. Also , ref er to Section 9. Electric Wir ing Diagram in the outdoor unit installation man ual.
English 2 1 2 1 2 1 2 1 BLK BLK WHT WHT WHT WHT 1 2 12 3 4 w w BLK BLK COMPRE SS OR THERMI S TOR (OLR) OVERLO AD RELA Y COMPRE SS OR MOT OR WHT RED (2P) CONNECTOR (2P) CONNECTOR COMP OLR0 OLR1 COIL/OU.
INSTALLATION INSTRUCTIONS SAP-CMRV1926EH SAP-CMRV1936EH SAP-CMRV2446EH SAP-CMRV3146EH (II-852-6-4190-442-00-2) APPENDIX B The specifications of SAP-KRV96EHDSA are the same as those of SAP-KRV96EHDS described in the Installation Instruction.
Contents Pa g e IMPORT ANT! Please Read Before Starting .................................. 2 1. GENERAL .......................................................... 3 1-1. T ools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3.
2 English IMPOR T ANT! Please Read Bef ore Star ting This air conditioning system meets strict safety and oper- ating standards. As the installer or ser vice person, it is an impor tant par t of your job to install or service the system so it operates saf ely and efficiently .
3 English 1. General This booklet briefly outlines where and how to install the air conditioning system. Please read ov er the entire set of instructions for the indoor and outdoor units and make sure all accessory par ts listed are with the sys- tem bef ore beginning.
4 English 1-5. Additional Materials Required f or Installation 1. Refrigeration (ar mored) tape 2. Insulated staples or clamps f or connecting wire (See local codes) 3. Putty 4. Refrigeration lubricant 5. Clamps or saddles to secure refrigerant tubing 2.
5 English G install the indoor unit more than 1 meter aw ay from an y antenna or power lines or connecting wires used f or tele- vision, radio , telephone, security system, or intercom. Electrical noise from any of these sources ma y affect operation.
6 English (A) Fig. 4d ø9.52 Union ø12.70 Flare (ø12.70 ø9.52) Supplied Reducer ø9.52 ø9.52 ø6.35 ø9.52 ø6.35 ø9.52 ø6.35 C ø9.52 B ø12.70 A (SAP-KMRV74EH, KMR V94EH, KMRV124EH) (SAP-KMRV7.
7 English (B) Fig. 4e ø9.52 ø9.52 ø6.35 ø9.52 ø6.35 ø12.70 ø6.35 C ø9.52 B ø12.70 A (SAP-KMRV74EH, KMR V94EH, KMRV124EH) (SAP-KMRV76EH, KMR V96EH, KMRV126EH) (SAP-KRV96EHDS, KR V126EHDS) (SAP-KMRV74EH, KMR V94EH, KMRV124EH) (SAP-KMRV76EH, KMR V96EH, KMRV126EH) (SAP-KRV96EHDS, KR V126EHDS) ø9.
8 English (A) Fig. 4h ø9.52 Union ø12.70 Flare (ø12.70 ø9.52) Supplied Reducer ø9.52 ø9.52 ø6.35 ø9.52 ø6.35 ø9.52 ø6.35 C ø12.70 B ø12.70 A (SAP-KMRV74EH, KMR V94EH, KMRV124EH) (SAP-KMRV.
9 English (D) Fig. 4k ø15.88 Union ø12.70 Flare (ø12.70 ø15.88) Locally purchased ø9.52 ø9.52 ø6.35 ø9.52 ø6.35 ø15.88 ø6.35 C ø12.70 B ø12.
10 English 2-3. Outdoor Unit A V OID: G heat sources, e xhaust f ans, etc. (Fig. 5a) G damp , humid or unev en locations. DO: G position the outdoor unit in a protected location where snow will not b low into it. G choose a place as cool as possible .
11 English (2) SAP-CMR V1936 (3) SAP-CMR V2446 (4) SAP-CMR V3146 2-4. Outer Dimensions of Outdoor Unit 60 8 1 3 6 12 3 20 3 45 3 69 900 740 8 5 A 114 51 150 72 70 70 11 3 75 70 70 S ervice valve o n n arro w t u be s ide (O u ter diameter ø 6. 3 5 ) S ervice valve o n wide t u be s ide (O u ter diameter ø 9.
12 English 2-5. Diagram of Outdoor Unit Installation Never install onl y a single indoor unit. Be sure to connect indoor and outdoor units only in combinations that are listed in the catalog or in the combination table that was provided with the outdoor unit.
13 English 3. Installation Process 3-1. Embedding the T ubing and Wiring G Do not connect tubes to locations that are embedded. G Be sure to bind refrigerant tubing and inter-unit cables together with vinyl tape . G The power cab le must be obtained on-site .
14 English When reaming, hold the tube end downw ard and be sure that no copper scraps f all into the tube. (Fig. 9) (3) Remove the flare n ut from the unit and be sure to mount it on the copper tube. (4) Make a flare at the end of copper tube with a flare tool.
15 English 3-7. Insulation of Refrigerant T ubing T o prev ent heat loss and wet floors due to dripping of con- densation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a minim um 8 mm. (Fig.
16 English 4. Air Pur ging Air and moisture remaining in the refrigerant system hav e undesirab le effects as indicated belo w . Theref ore, they m ust be purged completely .
17 English (4) With the “Lo” knob of the manifold v alve open and high-pressure valv e (“Hi”) closed completely , r un the vacuum pump . Run the pump until the pres- sure is –101 kP a (–76 cmHg). The operation time f or the vacuum pump v aries with tubing length and the capacity of the pump .
18 English I Pump Down G When relocating or disposing of the Air Conditioner , request this ser vice from the dealer where the unit was purchased, or from an appropriate agent. P erform pump-down as described below . What is pump-down? G Pump-down ref ers to recov ering the refrigerant gas from the refrigerant cycle at the outdoor unit.
19 English 5. Wiring Instructions 5-1. General Precautions on Wiring (1) Bef ore wiring, confir m the rated v oltage of the unit as shown on its nameplate , then carr y out the wiring closely f ollowing the wiring diagram.
20 English W ARNING G Be sure to comply with local codes on running the wire from the indoor unit to the outdoor unit (size of wire and wiring method, etc.). G Each wire m ust be firmly connected. G No wire should be allowed to touch refrigerant tubing, the compressor , or an y moving part.
21 English When connecting each power wire to the corresponding ter minal, f ollow the instructions “How to connect wiring to the terminal” and f asten the wire securely tight with the fixing screw of the terminal plate.
1 2 3 1 2 3 1 2 3 1 2 3 I ndoor unit D I ndoor unit B I ndoor unit A I ndoor unit C Ground Power: Single-phase, 220/240V AC 50HZ Power switch (not provided) Outdoor unit T erminal board Label A I nter.
23 English Regulations on wire size diff er from locality to locality . F or field wiring requirements, please refer to y our local electrical codes. Make sure that the installation fully complies with all local and national regulations. (1) Remove access panel “C”.
24 English 7 . Connecting a Home A utomation Device The HA (white) 4P ter minal is located on the indoor unit PCB . If a HA device will be used, connect it to this ter minal. Also , ref er to Section 9. Electr ic Wiring Diagram in the outdoor unit installation manual.
EV APORA T OR BLK RED WHT WHT TERMINAL BA S E FERRITE CORE IND LAMP A SS Y TO OUTDOOR UNIT RED WHT WHT WHT WHT WHT WHT WHT WHT YEL BRN BLU PNK RED S I-2 S I AC IN AC IN-2 FLAP 5P(WHT) LAMP CONTROLLER .
English WHT WHT L2 L1 WHT WHT WHT 2P-CONNECTOR 21 21 REACT ANCE WW HEA TER1 HEA TER0 CRANKCA S E HEA TER COIL THERMI S TOR COMP COIL/OUTDOOR A-TH B-TH COMPRE SS OR THERMI S TOR OUTDOOR THERMI S TOR AW.
English WHT WHT L2 L1 WHT WHT WHT 2P-CONNECTOR 21 21 REACT ANCE WW HEA TER1 HEA TER0 CRANKCA S E HEA TER COIL THERMI S TOR COMP COIL/OUTDOOR A-TH B-TH COMPRE SS OR THERMI S TOR OUTDOOR THERMI S TOR AW.
28 English En g li s h E sp añol Françai s Deut s ch Mea n i ng of Abbre viatio ns 1 2 3 4 5 6 7 8 9 10 11 ABBREV . BLK BLU BRN GRN/YEL GR Y ORG PNK RED VL T WHT YEL MEANING BLACK BLUE BRO WN GREEN/YELLOW GREY ORANGE PINK RED VIOLET WHITE YELLOW S i gn ificado de la s abreviat u ra s 1 2 3 4 5 6 7 8 9 10 11 ABREV .
UNIT COMBINATION TABLES APPENDIX C Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction.
© SANY O 200 8 Pub . OI-85264181 076 001 SAP-CMR V1426EH <Combinations of Connectable Indoor Units> The combinations of the indo or units listed in T able 1 and 2 on the ne xt page are combinati ons solely of those units which can be oper ated concurrently .
T able 1 Room Room Room Room AB Capacity ( Min. - Max. ) AB Capacity ( Min. - Max. ) 2.2 = 2.2 2.20 2.2 ( 1.2 - 2.6 ) 2.50 2.5 ( 1.4 - 3.5 ) 2.65 = 2.65 2.65 2.65 ( 1.2 - 3.2 ) 3.60 3.6 ( 1.4 - 4.0 ) 3.5 = 3.5 3.50 3.5 ( 1.3 - 3.6 ) 4.20 4.2 ( 1.5 - 4.
Pub . OI-85264181 040 002 © SANY O 200 8 SAP-CMR V1926EH <Combinations of Connectable Indoor Units> The combinations of the indo or units listed in T able 1 and 2 on the ne xt page are combinati ons solely of those units which can be oper ated concurrently .
Table 1 Room Room Room Room AB Capacity ( Min. - Max. ) AB Capacity ( Min. - Max. ) 2.2 = 2.2 2.20 2.2 ( 1.4 - 2.6 ) 2.50 2.5 ( 1.8 - ) 2.65 = 2.65 2.65 2.65 ( 1.4 - 3.2 ) 3.60 3.6 ( 1.8 - 4.7 4.3 ) 3.5 = 3.5 3.50 3.5 ( 1.5 - 3.6 ) 4.20 4.2 ( 1.9 - 5.
© SANY O 200 8 Pub . OI-85264181 041 002 SAP-CMR V1936EH <Combinations of Connectable Indoor Units> The combinations of the indo or units listed in T able 1 and 2 on the ne xt page are combinati ons solely of those units which can be oper ated concurrently .
Table 1 Room Room Room Room Room Room AB C Capacity ( Min. - Max. ) AB C Capacity ( Min. - Max. ) 2.2 = 2.2 2.20 2.2 ( 1.4 - 2.6 ) 2.50 2.5 ( 1.8 - 4.3 ) 2.65 = 2.65 2.65 2.65 ( 1.4 - 3.2 ) 3.60 3.6 ( 1.8 - 4.7 ) 3.5 = 3.5 3.50 3.5 ( 1.5 - 3.6 ) 4.20 4.
© SANY O 200 8 Pub . OI-85264181 042 002 SAP-CMR V2446EH <Combinations of Connectable Indoor Units> The combinations of the indoor units list ed in T able 1 on page 2 and T able 2 on page 3 are combinations solely of those units which can be o perated concurrently .
• The table lists the wall- mounted type of indoor units as repr esentative models. • For de tails on the connection of indoor units other than the wall-mounte d type, ref er to the catalog. Table 1 < Combinations of operatable indoor units > SAP-CMRV2444EH (Rated cooling capacity: 6.
Table 2 –3– NO TE 2.65: SAP-KR V96EHDS 3.5: SAP-KR V126EHDS Room Room Room Room Room Room Room Room A B C D Capacity ( Min. - Max. ) A B C D Capacity ( Min. - Max. ) 2.65 = 2.65 2.65 2.65 ( 1.4 - 3.2 ) 3.60 3.6 ( 1.8 - 4.7 ) 3.5 = 3.5 3.50 3.5 ( 1.
© SANY O 200 8 Pub . OI-85264181 043 002 SAP-CMR V3146EH <Combinations of Connectable Indoor Units> The combinations of the indoor units list ed in T able 1 on page 2 and T able 2 on page 3 are combinations solely of those units which can be o perated concurrently .
• The table lists the wall-mounted type of indoor units as repr esentativ e models. • For de tails on the connection of indo or units other than the wall-mo unted type, ref er to the catalog . Table 1 < Combinations of operatable indoor units > (Rated cooling capacity: 8.
Table 2 –3– Room Room Room Room Room Room Room Room A B C D Capacity ( Min. - M ax. ) A B C D Capacity ( Min. - Max. ) 2.65 = 2.65 2.65 2.65 ( 1.5 - 3.2 ) 3.60 3.6 ( 1.8 - 4.7 ) 3.5 = 3.5 3.50 3.5 ( 1.6 - 3.6 ) 4.20 4.2 ( 1.9 - 5.1 ) 2.65 + 2.65 = 5.
SANYO Electric Co., Ltd. Osaka, Japan Jan. / 2010 Printed in Japan (T).
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