Benutzeranleitung / Produktwartung WP2510 des Produzenten Powermatic
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Opera ting Instructions and Parts M anual 25-inch P laner Model WP 2510 For m ac hines wit h serial no. 7050141 and higher Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-1791303 Ph.: 800-274-6848 Revi si on C3 02/2014 www.powerm ati c.
2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday.
3 Ta ble of Cont ents W arran ty and Service ............................................................................................................................... ............. 2 Table of Co ntents .......................................
4 Wa r n i n g 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury.
5 19. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 20. G i v e your work undiv ided attenti on. Looking around, c ar ryi ng on a con v ers ati on and “horse-play ” are carel ess ac t s that can r es ul t in seri ous injury .
6 Introduct ion Thi s manual i s pr ovi ded by Powerm ati c, cov ering the saf e operat ion and m aint enance procedur es f or a Powerm atic Model W P2510 Planer . Th i s m anual cont a i ns i nstruct ions on install ation, saf ety precauti ons, general operati ng procedures, m aint enance i ns t ructi ons and part s breakd own.
7 Speci ficat ions Model Nu m ber .............................................................................................................................. W P2510 Stoc k Nu m ber ..................................................................
8 Unpacking Open shi pping cont ainer and any s m aller bo x es and check for s hi pping dam age. Report any dam age immedi a t ely to y our d ist ribut or and shippi ng agent. Do not discard any s hi pping m a t eri a l until t he p l aner is instal l ed and running properl y.
9 Instal l ation and A ssembl y Tools Re quir ed f or Inst al lati on: For k lif t or hoist, wit h lif ting straps 4mm hex wrench (pr ov i ded) 22mm c om binat ion wrench (pr ov i ded) Rem ove any str aps or boards holdi ng the pl aner to t he pallet.
10 Grounding Instructions Elect rical co nnecti ons must be mad e by a qu alifi e d electri cian i n comp liance wi th all rel evant cod es. Thi s machi ne must b e properl y grou nded to h e l p preven t elect rical sh ock and po ssible f atal injur y.
11 Conv erting fr o m 230 Volt to 460 Vo lt Consult the diagr ams on pages 54 and 55 for specif ic i nf ormation on the foll ow i ng changes. 1. Di sconnect m achi ne fr o m pow er source. 2. Change the lead c onnecti ons to the m ain m otor and t o t he table hoist mot or.
12 One r e v olution of the handwheel equal s 1/32” change i n tabl e height . Use the scale or digi tal readout to determ ine distanc e f rom the cut terhead. Feed Rate The pl aner i s equipped wit h sel ectabl e f eed rat e rol lers t hat f eed stock at 20, 25 or 30 f eet per mi nute.
13 I M PO RT AN T : W hen removing or rotati ng insert s, clean sa w dust f rom the screw, the insert , and the c utter head plat f or m. Dust accum ulation bet w een the se elem ents can prev ent the i ns ert f rom seati ng properl y, and m ay aff ect the qualit y of the cut.
14 To adj ust the inf eed roll er: 1. Di sconnect m achi ne fr o m pow er source. 2. Pl ace a d i al gauge (not provided) under a knif e i nsert i n t he cutt erhead. If a dial gauge is not av a i lable, use a fi nished bloc k of wood wi th notches cut out f or the t able rol lers, i n conjuncti on w i th a f eeler gauge.
15 Pr essu re Ba r Most pl aning pr oblem s can be t raced to im proper sett i ng of the pressure bar. It s func ti on is t o hol d down the m at eri al af ter it passes under the c utterhead and thr oughout the rem a i nder of the c ut. I ts bas i c setti ng is to be i n li ne with t he arc of t he cutterhead k niv es.
16 The t able roller s are adj usted at t he f ac t ory. If they shoul d need f urther or “fine” adj ustment: 1. Di sconnect m achi ne fr o m pow er source.
17 (A, F igur e 15) beneath t he tabl e. 4. Pl ace a rod-li ke obj ec t ( s uc h as a hex wrench) int o one of t he open hol es (B , Fi gure 15) and t urn the shaf t (C, Figur e 15) to r aise the tabl e until the gauge r eads the proper m easurem ent.
18 Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t abl e surf ace i s cl ean. Dusting t he s ur f ace w i th talc occasionall y w ill a id in s moo th er f eeding and hel p prevent pit ch buildup. Cli p M arks If clip marks occur 6” (152mm) in from each end of the boar d, the pr essure bar is too hi gh.
19 T wist ing If materi al twist s whil e f eeding through the planer , ei ther t he tabl e ro ll ers, pressure bar, or outf eed roller m ay be out of l e v e l .
20 Controller ( M 15S) Operat ing Instructions 1. Front P anel Over view.
21 2. Operati o n Modes There are tw o base oper ating m odes – MANUAL and SI NGLE. In MA NUAL m ode, the operator can raise or lower the tab l e using the Co ntrolle r keypad. In SINGLE mode, the tabl e w ill m ove to the pr e-set value w hen you push the “ T able Up” or “Tab l e Dow n” buttons on t he planer’ s contr ol pane l.
22 SINGLE MODE In sing le m ode, the device p erform s auto m atic positioning of the t able to the programm ed target pos i t i o n. The “ Table Up” o r “Table Dow n” button on th e planer should be p ushed and he ld; w hen the tabl e has ful ly adj usted to the targ et pos ition, the table w i ll autom atically stop i n pos ition.
23 Exam ple: Assume: target val ue on dis play = 100.00m m real va lue on d isplay = 100.00m m To change the target va lue to 20.2 5mm, Step 1: Press , the LE D lam p on T arget w i ndo w is blinking. Displ ay Step 2: E nter new target value (exam pl e: 20.
24 3. Fast P rogram (10 sets) To facil i tate freq uently use d posit ions, such as di ff erent board th i cknesses, the k eys 0 to 9 have assoc iated p reset target values. By p ressing one o f these keys, i ts ta rget val ue is loaded aut om atically, and th e pos itioning ca n be started imm edi ately.
25 Step 5: Press ..................... .................. ........[select prog ram key 1] Step 6: Press .................... .................. ......[en ter value] Step 7: Press ............ .................. .................. ............... ...[com pl ete] Step 8: Press to ex it.
26 4. Select C ountin g direction You can se l ect the coun ting direct i on acco rding to the t able movem ent. Step 1: Press Displ ay ........... ............[defau l t] Step 2: Press to change the d irection. “-dir” num bers decrease as table r ises (acco rds w ith scale on p laner).
27 6. Set S oftware Lim it (Hi/Lo E nd) There are H i gh and Low softw are lim i ts. If thes e are ex ceeded, the d i splay w i ll giv e an error m essage. To set the Lo_E nd press (Defau lt setting i s 7m m) To set the H i _E nd press (Defau lt setting i s 230m m) 7.
28 8. Set Lo w Sp eed Li mit This funct ion def ines the sp eed level whic h is considered abnorm al for the m achi ne. W h en the C ontro ller starts the ta ble m ove m en t up or down, and the table does not m ove, or m oves w i th a spe ed lower than defined, i t stops t he m achi ne a nd displays: Pre ss to clear .
29 9. Set Lin ear Cor rection NOT E: Sett i ng Linear Cor rection should be done i n M M (m etric ) mode, not inc hes . T h i s w i l l ens ure accur at e readi ngs for t ab l e movem ent. Step 1: Press Displ ay .................... ..[defau l t] Step 2: E nter the va l ue betw een 0.
30 11. Check S o ftware V ersion To check the re leased vers i on of the M15S Contro ll er program : Step 1: Press Displ ay In the rea l va l ue w i n dow , you will see the rele ased versio n.
31 Load the rea l value: Step 1: Press Displ ay Step 2: Press to confirm or press to cancel. Exam ple: The current v alue is 10 .00mm but the actua l thickness i s 10.
32 13. IN /MM Conv e r sion The dedicated m m /inch key allows for imm edi ate sw itch of the un i ts betw een m i llimeters and inches. The LE Ds on the k ey indicate the sel ect ed unit. Sw itchi n g betw een MM and INCHE S has no effect on the co ntrol funct i ons .
33 16. M15S T r oubleshoo ting Display “Change RS T” m essage appears w hen the C ontrol l er detects a m otion in the w rong direct ion. For ex a m ple, the Contro ll e r switches the outp uts to m ove upw ard but the tab l e starts m ovi ng i n reverse direction.
34 Display This m essage appears after power-on a nd indicates batte ry discharged. T he C-type battery MU ST be replaced to r esum e the operation of th e device. C hange as fo ll ow s: 1. Open the p l aner’s top right s i de panel to acce ss the rear of the C ontro ller.
35 18. M15S Parameter s `.
36 Tr oubleshoot ing: Planer Operating Problems Trou ble Proba ble Ca use Re medy Sni pe. Tabl e rollers not set pr oper l y. Adj ust t able roller s to pr oper height . Inadequat e s upp or t o f l ong boar ds. Support long boards wit h a r oll er stand.
37 Tr oubleshoot ing: Mechanic al and Electrical Problems Trou ble Proba ble Ca use Re medy Unev en dept h o f c ut side t o si de. Kn if e i n ser ts n ot set c o rr ec tl y. Ma ke sur e kn if e i nse r t s ar e set corr ec t ly and securel y in c utt er head.
38 Trou ble Proba ble Ca use Re medy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. Mot or star t er failur e. Ex a mi ne m otor start er f or bur ned or f a il ed c om ponent s. If damage is f ound, repl ace mot or s tart er .
39 Colum n Assem bly.
40 Par ts List: Colu mn A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-401 ............Idle r S upport Base ................................................................................. 1 2 ............... TS- 1540071 .
41 Ind ex No. Part No . Descrip t ion Siz e Qty 58 ............. W P 2510- 458 ............Spring .................................................................................................... 1 59 ............. W P 2510- 459 ............Plate .
42 Gearbox A ssembly.
43 Par ts List: Gear box A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty ................. WP 2510-100 ............Gearb ox As se m bly (inde x no s . 1 thr ough 40) ......................................... 1 1 ............... TS- 1505021 ....
44 Par t s L ist : Cutterh ead Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-201 ............So cke t H ead Cap Screw .....................................M1 0x75 ...................... 2 2. .............. TS- 1550071 .
45 Ind ex No. Part No . Descrip t ion Siz e Qty 53 ............. TS- 1550071 .............Fla t W a s he r ........................................................M10 ............................ 1 54 ............. W P 2510- 254 ............Spro cket .
46 Table A ssembly.
47 Par ts List: T able A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-501 ............Ro l l er Bra cke t ........................................................................................ 4 2 ............... BB- 6203VV .
48 Base A ssembly.
49 Par ts List: Base A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504031 .............Socke t H ead Cap Screw .....................................M8x16 ........................ 1 2 ............... TS- 1550061 ........
50 Ind ex No. Part No . Descrip t ion Siz e Qty 60 ............. W P 2510- 660 ............S-Ring ................................................................................................... 2 61 ............. W P 2510- 661 ............Spro cket .
51 Ind ex No. Part No . Descrip t ion Siz e Qty 12 0 ........... W P 2510- 6120 ..........Mo tor Co rd ............................................................................................ 1 12 1 ........... TS- 1505041 .............So cke t H ead Cap Screw .
52 Par ts List: Top C ove r Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504061 .............Socke t H ead Cap Screw .....................................M8x30 ........................ 4 2 ............... W P 2510-302 .
53 Par ts List: E lectrical B ox Assem b ly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1531012 .............Screw .................................................................M3x6 .......................... 2 2 ............
54 El ectri cal Connections – 230 V olt.
55 El ectri cal Connections – 460 V olt.
56 427 Ne w Sanford Rd . LaVe rgne, Tenne ssee 37086 Phone : 800-274-6848 www.p ower mat ic.com.
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Wenn Sie Powermatic WP2510 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Powermatic WP2510 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Powermatic WP2510 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Powermatic WP2510 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Powermatic WP2510 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Powermatic WP2510 verkürzen könnten.
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