Benutzeranleitung / Produktwartung 40053 des Produzenten Nissan
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3651 N Highway 89 • Chino V alley , AZ 86323 (928) 636-7080 NISSAN TIT AN 3” BODY LIFT INST ALLA TION INSTRUCTIONS 2004-2005 KIT # 40053 W ARNING Installation of a Performance Automotive Group body lift kit will change the vehicle’ s center of gravity and handling characte ristics both on and off-road.
2 ‘04-’05 Nissan T itan - Kit 40053 Before S t arting Inst allation 1. Carefully read all warnings and instructions com- pletely before beginning. 2. V erify all parts have been received in th is kit by checking the part s list at th e end of this docume nt.
3 ‘04-’05 Nissan T itan - Kit 40053 b. Remove airbag fuse. c. S trap steering wheel to prevent accidental movement. Prep are to Inst all Kit Front of vehicle 1. SE & LE models : Front bumper a. If equipped, remove two wiring harness connec- tors from running lights.
4 ‘04-’05 Nissan T itan - Kit 40053 f. Remove grill from core support and vehicle by releasing ei ght grill turn cl ips. g. Remove six bolts and front bumper from front bumper brackets and vehicle. Grill Grill T urn Clips T op of Grill Bolt Front Bumper Bolt Front Bumper Bumper Brackets 2.
5 ‘04-’05 Nissan T itan - Kit 40053 d. Pull driver and passenger wheel well back and remove four bolts from front bumper fascia and front fenders. e. Remove six bolts and front bumper fascia from vehicle. f. Remove two clips and foam support from fr ont bumper .
6 ‘04-’05 Nissan T itan - Kit 40053 Engine Comp artment 1. Lower radiator a. Remove hose clip and metal transmission cooler hose from fan shroud. b. Remove transmission cooler hose and lower fa n shroud from fan shroud and vehicle. c. Drain cooling system into a clean container according to manufactu rers specifications.
7 ‘04-’05 Nissan T itan - Kit 40053 3. Radiator fan shr oud a. Remove hose clamp and upp er radiator hose from radiator . Zip-tie upper rad iator hose to engine bracket. b. Remove three ho ses from two fan sh roud clip s. c. Remove two bolts and fan shroud from rad iator .
8 ‘04-’05 Nissan T itan - Kit 40053 c. Remove two bolts and transmission cooler line brackets from frame. d. Remove clip and wiring harness from frame. 6. Fire wall a. Remove nut and AC selector valve from fire wall. b. Remove nut and AC line bracket from fire wall.
9 ‘04-’05 Nissan T itan - Kit 40053 9. Fuel lines at the fire wall a. Remove two nuts and fuel / brake line bracket, from fire wa ll. Frame 1. Side step driver side a. Remove six bolts and side step from three side step brackets. 2. Drive line hoop a.
10 ‘04-’05 Nissan T itan - Kit 40053 b. Remove bolt and wiring harness b racket from frame. c. Remove two wiring harness push clips and wir- ing harness from frame / body mount perch. Rear of V eh icle 1. Fuel filler a. Remove bolt and fuel f iller bracket from bed.
1 1 ‘04-’05 Nissan T itan - Kit 40053 b. Remove three wiring harness push clips from rear bumper bracket. c. Disconnect two wiring har ness connectors from wiring harness. d. Remove two license plate light connectors from rear bumper . Push Clips Rear Bumper Bracket Connectors Wiring Harness Rear Bumper Light Connector 4.
12 ‘04-’05 Nissan T itan - Kit 40053 b. Remove three bolts from cab bushings on pas- senger side. 2. Cab passenger side a. Using a hydraulic ja ck and a wooden block, slowly lift pa ssenger side of cab a little more than 3”.
13 ‘04-’05 Nissan T itan - Kit 40053 2. Remove three bolts, washers, and small bush ing from three bed mou nts on passenger side. 3. Bed passenger side a. Using a hydraulic ja ck and a wooden block, slowly lift passenger side of bed a little more than 3”.
14 ‘04-’05 Nissan T itan - Kit 40053 d. Position kit brackets, rear bumper on bumper brackets ensure that cutting allows brackets to fit flush together .
15 ‘04-’05 Nissan T itan - Kit 40053 b. Install and connect two wiring harness con nec- tors on rear bumper and wiring harness. c. Install kit zip-tie on wiring harn ess. 3. S pare tire winch mechanism a. Remove cotter key , U-br acket, plate, spring, an d bell-bracket from chain and winch mechanism.
16 ‘04-’05 Nissan T itan - Kit 40053 a. Push fuel filler rubber ga sket and fuel filler onto bed. b. Install fuel filler bracket on bed with bolt. c.
17 ‘04-’05 Nissan T itan - Kit 40053 3. Side step passenger side a. Install side step on three side step brackets with six bolts. 4. Frame rail passenger side a.
18 ‘04-’05 Nissan T itan - Kit 40053 b. Install kit bracket, straight on th e wheel well side of the fuel / brake lin e bracket with a kit washer (1/4” SA E) and kit nut (1/4” nylock) as shown. Install two kit brackets and fuel / brake line bracket on firewall with two nuts .
19 ‘04-’05 Nissan T itan - Kit 40053 3. Fire wall a. Install AC line bracket on fire wall with nut. b. Install kit bracket on AC selector valve with kit nut (1/4” nylock) and kit washer (1/4” SAE). c. Install kit bracke t on fire wall with nut.
20 ‘04-’05 Nissan T itan - Kit 40053 d. Install kit brackets, upper rad iator support and kit bracket s, lower radiator support on lower radiat or suppo rt with t welve kit bolt s (1/4” x 1-1/ 2”) and twelve kit nuts (1/ 4 ” ny lock). e. Position and mark holes from kit bracket, upper backing plate on side support as shown.
21 ‘04-’05 Nissan T itan - Kit 40053 k. Remove two silver clip nuts from radiator and install two kit clip nut s on radiator . l. Inst all two silv er clip nut s on tw o kit bracket sp acers as shown. m. Install two kit bracket spacers on radiator with two kit bolts (5/16” X 1”) and two kit washers (5/ 16” USS).
22 ‘04-’05 Nissan T itan - Kit 40053 c. Install upper radiator hose on rad iator with hose clamp. d. Install three hoses on two fan shroud clips. 6. Inner fender well passenger side a. Install a lower clip on wiring harness. b. Install AC line on clip on inner fender .
23 ‘04-’05 Nissan T itan - Kit 40053 c. Install air cleaner cover on vehicle. d. Install push clip and wire har ness on air cleaner cover . e. Position intake cover on engine mark and trim where in terferenc e occur s. f. Install intake cover on engin e with two bolts and two locator nipples.
24 ‘04-’05 Nissan T itan - Kit 40053 3. SE & LE models : Front bumper brackets a. Remove four bolts and two front bumper brack- ets from frame. b. Measure and mark 3” down on front bumper brackets. Drill 1/2” holes where marked. c. Cut and flatten front bumper bracket as shown.
25 ‘04-’05 Nissan T itan - Kit 40053 e. Mark and cut frame crush zone dr iver and pas- senger side as shown. f. Position front bumper on frame crush zone and check for interference. T r im as little as neces- sary . g. Install two brackets on front bumper with four bolts and nuts.
26 ‘04-’05 Nissan T itan - Kit 40053 o. Install grill on core sup port and vehicle with eight grill turn clips. p. If equipped, install two tow hooks on frame with four bolts. q. If equipped, install two wiring harness connec- tors on running lights.
27 ‘04-’05 Nissan T itan - Kit 40053 e. Install two side impact braces onto two side bumper braces with four nuts. f. Install front bumper fascia onto suppo rt with six bolts.
28 ‘04-’05 Nissan T itan - Kit 40053 l. Install skid plate onto vehicle with four screws. m. Mark and drill two 1/4” holes into skid plate. Install front bumper fascia straps onto skid plate with two kit push clips . Bed Sp acers (Crush Blocks) 1.
29 ‘04-’05 Nissan T itan - Kit 40053 a. Connect both batte ry cables. Connect positive cable first, then negative cable. Miscellaneous 1. Apply kit label (warning) to dashbo ard in plain sight of all vehicle occupants. 2. Adjust headlights. 3. Check all fasteners to ensure they are tight.
30 ‘04-’05 Nissan T itan - Kit 40053 Accessories The following accessori es are available: Urethane Gap Guards.
31 ‘04-’05 Nissan T itan - Kit 40053 Kit Part s List QTY . DESCRIPTION 12 Block , Big 4 Block , Mini 12 Bolt , 1/4” x 1 1/2” 10 Bolt , 1/4” x 1” 2 Bolt , 8-1.
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