Benutzeranleitung / Produktwartung FR-SW2-SETUP-WE des Produzenten Mitsubishi Electronics
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MELSOFT FR Configurator INSTRUCTION MANUAL 3 TROUBLE INDICA TIONS 4 APPENDICES 2 FUNCTIONS 1 OVER VIEW HEAD OFFICE:TOKYO BLDG MARUNOUCHI TOKYO 100-8310 FR-SW2-SETUP-WE -Windows ® (English) V ersion- VFD SETUP SOFTW ARE IB-0600242ENG-A (0603)MEE Printed in Japan Specifications subje ct to change without notice.
1 INTRODUCTION Thank you for choosing the Mitsubishi T ransistorized VFD Setup Software. This instruction manual gives handling information and precautions for use of this software. Incorrect hand ling might cause an unexpected fault. Before using this product, please read this manual carefully to use it to the optimum.
I 1 OVERVIEW 1 1.1 Before Using This Software ....... ................................................................. ............... 2 1.1.1 Packing Confirmation .................. ............ ................. ................ ............. .....
II CONTENTS 2.7.6 Converting parameter s automatica lly at the replacem ent of the co nventional model [Convert Func- tion] ............... ............. ............. ................ ............. ................ ............. ............. .......
1 1 2 3 4 1 OVER VIEW This chapter provides t he fundamenta l "overvie w" for use of this product. Always read the instru ctions before usi ng this sof tware. 1.1 Before Using This So ftware................. .................... 2 1.2 Prepa rations for S tar tup .
2 Before Usin g This Software 1.1 Before Using This Sof tware This software can be used ef fectively as a support tool for operations from startup to maintenance of the Mitsubishi transistorized inverter . The following functions can be performe d efficiently on the personal computer .
3 Preparations for S tartup 1 OVERVIEW 1.2 Prep arations for St artup 1.2.1 System configuration *1 Windows is a registered trademark of Microsof t Co rporation in the United S tates and other countrie s. Pentium is a regist ered trademark of Intel Corporation *2 FR Configurator may not normall y operate according to PC used.
4 Preparations for S tartup 1.2.3 System configuration The following devices are required to us e the FR Configurator . Configure the syst em in accordance with the instruction manuals of the corresponding devices.
5 Preparations for S tartup 1 OVERVIEW [Connection example between co nver ter and inverter (PU connector)] [Connection of USB cable and USB connector] Interface Conforming to USB 1.
6 Preparations for S tartup [Connection via GOT (F A transparent function) ] The F A transparent function allows the sequ ence prog rams of the Mitsubishi PLC to be read, written and monitored from a PC connected via a GOT . Using F A transparent function of GOT1000 series, commun ication with in verter via GOT is e nabled.
7 Preparations for S tartup 1 OVERVIEW 1.2.4 Installation of FR Configurator T o use the FR Configurator (FR-SW2-SET UP-WE), the files included in the setup disks must be installed onto the personal computer . T o install the old version of the FR co nfigurator , use the se tup program (SETUP .
8 Preparations for S tartup (2) The screen shown right is displayed. Click the "Next" button. REMARKS The above screen can be displayed with d ouble-clicking the icon of CD-ROM drive or the following procedure. (1) Choose the [Execute it by specifying a file name (R)] command from [St art] menu.
9 Preparations for S tartup 1 OVERVIEW (7) W hen the installation is finished, a shor tcut is created in the [S tart] menu. (5) Check the settings , and click "Next" if there is no problem. When changing the settings , click "<Back" and correct them.
10 Preparations for S tartup 1.2.5 Uninstallation of FR Configurator Select "Add or Remove Programs" from [S tart] - [Setting] - [Control panel] and display the following screen. Select "VFD Setup Software(SW2)" and click the "Remove" button to ex ecute the uninstallation.
11 Preparations for S tartup 1 OVERVIEW (2) Check "I nst all the software automa tically (Recommended)" and click the "N ext" button. (3) I f the screen shown on the right is displayed when using Windows XP , click [C ontinue Anyway] to start the installation.
12 MEMO.
13 1 2 3 4 2 FUNCTIONS This chapter describes the "f unctions" of this product. Always read the instructions before using this software. 2.1 S tarting FR Configur ator.......................................... 14 2.2 Menu list ..............
14 S tar ting FR Configurat or 2.1 St arting FR Configurator Click [S tart] , point to [All Programs] , point to [MELSOFT a pplication] , point to [FR Co nfig urator] and then click [FR Configurator] to start FR Configurator .
15 Menu li st 2 FUNCTIONS 2.2 Menu list This software has the following functions: Menu Pull-Down Menu Function/O peration Refer to pag e F ile O pen ( Ctrl+O ) Opens a file. 17 C lose Closes the scree n. - Save A s ( Ctrl+A) Saves data. 16 P rint ( Ctrl+P) Selects print ing.
16 Saving, Re ading and Printin g the Files 2.3 Saving, Reading and Printing the Files 2.3.1 File ty pes 2.3.2 Saving method (1) *.MEL file When the system settings or parameter lists to be saved are open, choo se the [Sav e] co mmand from the [File] menu.
17 Saving, Re ading and Printin g the Files 2 FUNCTIONS 2.3.3 Reading the file T o read the saved file, choose the [Open] c ommand from the [File] menu. The "Open" panel appears. Choose the file to be read and click the [OK] button to read the saved data.
18 Explanation of Screen 2.4 Explanation of Screen 2.4.1 T ool bar T ool bar is comprised of tool button s which have functions commonly used in the menu, and the menu can b e executed quickly by clicking the icons. In addition, sel ection of station number and operat ion mod e, online/offline settings are al so available.
19 Explan ation of Scr een 2 FUNCTIONS 2.4.2 System list The system list is displayed with the system setting screen when starting FR Configurator . The model name and station number set with the system setting are displayed on the list.
20 Explanation of Screen 2.4.3 S tatus bar No. Name Function and descript ion A S tatus Displays the inverter operation status (Running/S top/Off Line/Error) of selected station. B Model Displays the inverter model name of selected station. C Size Displays the inverter size of selected station.
21 Operation Mode Setting of the Inverter 2 FUNCTIONS 2.5 Operation Mode Setting of the Inverter 2.5.1 Operation mode setting For operating the inverter using FR Con fig urator (parameter change, auto tuning and test operation, etc. ), the operation mode of inverter must be set.
22 Operation Mode Setting of the Inverter *1 As set in Pr . 338 Communicat ion operatio n command source and Pr . 339 Comm unication speed command sour ce . (Refer to the inve rter Instruction Manual (applied) ) *2 At occurrence of RS -485 communicat ion error, the inverter cannot be reset from the c omputer.
23 FR Config urator Setting [Setting ] 2 FUNCTIONS 2.6 FR Configurator Setting [Setting] 2.6.1 System setting The system setting is displayed when starting FR Co nfigurator . This section describes the setting fo r the station number , model, capacity and plug-in option of inverter to be connected.
24 FR Configurator Setting [Setting] No. Name Function and description A System setting Sets the environment of inverter from 00 to 31 stations. Select a model and capacity of inverter .
25 FR Config urator Setting [Setting ] 2 FUNCTIONS 2.6.2 Communication settings FR Configurator can control the invert er by communication using RS-232C port or USB port of personal computer .
26 FR Configurator Setting [Setting] * When connecting with F A transparent f unction, set the time-out value in 500ms increments (Example: 500 / 1000 / 1500 /... / 300 00). 2.6.3 Environmental Setting Y ou can specify the place for saving data (directory) and default system.
27 Parameter Setting [Parameter] 2 FUNCTIONS 2.7 Parameter Setting [Parameter] When system settings are co mplet ed, parameter menu can be selected. Select the [All List Format], [Functional Li st Format], [Indivi dual List Format], or [Basic Settings] command in the [Parameter ] menu to select the correspondi ng format, and set parameters.
28 Parameter Setting [Parameter] 2.7.1 Displaying all para meters [All List Format] By selecting the [All List Format] command in the [Parameter] me nu or clicking of the tool button, all parameters of the inverter are displayed as a list.
29 Parameter Setting [Parameter] 2 FUNCTIONS E Change List Displays parameters of which Present Setting value has changed from the F actory Setting as a list. F Pr Init C lears (initializes) the parameters of the inverter . (The comm unication parameters are not initialized.
30 Parameter Setting [Parameter] (1) FM/CA/AM calibration The full scale of terminal FM/CA, terminal AM can be calibrated. The dedicated adju stment screen is used for terminal FM/CA/AM calibration (Pr . 900, Pr . 901) . Press the [Click] button in t he parameter list to show the FM/CA/AM terminal adjustment panel.
31 Parameter Setting [Parameter] 2 FUNCTIONS (2) Ca libration of frequency (torque) setting voltage (current) The dedicated adjustment screen is used for the calibra tion of frequency setting voltage (current) bias/gain ( Pr . 902 to Pr . 905, Pr . 917 to Pr .
32 Parameter Setting [Parameter] (3) CA terminal calibration (FR- A700-EC/CH, FR-F700-EC/NA/CH) The dedicated adju stment screen is used for the ca librati on of the Curre nt output bias/gain si gnal/current ( Pr . 930, Pr . 931 ). Press the [Click] button in the parameter list to show the Current output bias/gain signal/cu rrent setting panel.
33 Parameter Setting [Parameter] 2 FUNCTIONS 2.7.2 Displaying the parameters func tion-by-function [Functional List Format] By selecting the [Functi onal List Forma t] command in the [Param eter] menu, the parameters are displayed as a functional list.
34 Parameter Setting [Parameter] 2.7.3 Registering a parameter to the user group [Individual List Format] By using the [Individual List Format] command on the [Param eter] menu, two different user groups ("User Group 1", "User Group 2") can be selected.
35 Parameter Setting [Parameter] 2 FUNCTIONS 2.7.4 Parameter au tomatic settings [Basic Settings ] Selecting the [Basic Settings] command in th e [Parameter] menu displays the following screen. By entering the items shown on the scre en, parameters can be set without being aware of the parameter numbers.
36 Parameter Setting [Parameter] 2.7.5 Allocating functions to I/O terminals of the inverter [I/O Terminal Allocation] Selecting the [I/O T erminals Allocation] co mmand on the [Parameter] menu or the tool button selects the I/O terminals from the list and allows to change or assign the functi ons of the inverter I/O terminals to them.
37 Parameter Setting [Parameter] 2 FUNCTIONS F Allocation/Monitor start Clicking lists the parameters, and cl icking OK writes the parameter setting values to the inverter . When the terminal monitor screen appear s by clicking , the button becomes . Clicking the button starts monitoring.
38 Parameter Setting [Parameter] 2.7.6 Converting parameter s automatically at the replacement of th e conventional model [Convert Function] By selecting the [Convert Function] command i n the [Parameter] menu, the paramete rs of the conventiona l model inverter can be automatically converted to those of FR-A700/F700 series of the same model type.
39 Parameter Setting [Parameter] 2 FUNCTIONS [T arget inve rter setting section] [Common section ] No. Name Function and description I T arget model selection Select s the model of target inverter from th e list in the combo box. J [S tart Conversion] button Clicking here starts the conversion.
40 Parameter Setting [Parameter] Conversion procedur e by selecting a model from a list (1) C heck "Select the model from the list" in "Set VFD from which conversion is made" se ction and select the model and capacity of the source inv erter .
41 Parameter Setting [Parameter] 2 FUNCTIONS Conversion procedure from p arameter file (1) Ch eck "Convert from the parameter file" in "Set VFD from which conversion is made" section and select the parameter file (PRM) of source invert er saved with inverter setup software (FR-SW0-SETUP/FR-SE1-SETUP).
42 Parameter Setting [Parameter] Conversion procedur e by selecting an inverter connected. (1) Press the [ONLINE] button to display . (2) C heck "Select the connected VFD" and select the station number from a list. (3) Clicking reads the pa rameters of inverter connected and displ ays the parameters as a list.
43 Monito ring Inverter S tatus [Monitor] 2 FUNCTIONS 2.8 Monitoring Inverter S tatus [Monitor] Selecting the [Data Display], [I/O T erminal Monitor], [Oscillosc opes], or [S tatus Monitor] command in the [Monitor] me nu allows you to sele ct the correspondin g monitor item.
44 Monitoring Inverter Status [Monitor] 2.8.2 Monitoring the status of I/O terminal [I /O T erminal Monitor] Selecting the [I/O T e rminal Monitor] comm and in the [Monitor] menu and selecting fr om the list allows you to monitor the status of the inverter I/O terminal.
45 Monito ring Inverter S tatus [Monitor] 2 FUNCTIONS 2.8.3 Monitoring by waveform [Oscilloscopes] V arious signals such as output freq uency or output curr ent can be monitored by waveform like an oscilloscope . Selecting the [Oscilloscopes] command in the [Monitor] men u or selecting the tool button shows the following screen.
46 Monitoring Inverter Status [Monitor] G T rigger mode Selects the trigger mode. Single .............. Displays one w aveform by one shot. Repeat............. Repeat s single shots to display up to eight waveforms. (Since up to eight histories are displayed, the oldest data is deleted when the ninth data is obtained.
47 Monito ring Inverter S tatus [Monitor] 2 FUNCTIONS Sets the condition of measurement start. Click to display the measurement condition setti ng screen. Measurement condition setting No. Name Functi on and description A S tation number selection Selects the inverter s tation num ber to be measu red.
48 Monitoring Inverter Status [Monitor] REMARKS Setting range and setting increments of "S ampling Inte rval" and "Time of Sampling" "Sampling Interval" and "Time of Sampling" depend on Communicati on Port and Baud rate.
49 Monito ring Inverter S tatus [Monitor] 2 FUNCTIONS Numerical values of waveform on the cursor , the effctive va lue, the maximum value, an d the minimum value between two points can be displayed. Click to displ ay the measurement condition setting scre en.
50 Monitoring Inverter Status [Monitor] Oscilloscope measurement pr ocedure example (mon itoring output fr equency , RUN signal and SU signal) When meas uring withou t trigger (1) C licking to display the Measurement Con ditions setting screen.
51 Monito ring Inverter S tatus [Monitor] 2 FUNCTIONS Oscilloscope measurement procedure ex ample (monitoring ou tput frequency , RUN si gnal and SU signal) When measuring by inside trigger setting (Exam ple: RUN signal startup) (1) Cl icking to display the Measurement Conditions setting screen.
52 Monitoring Inverter Status [Monitor] Oscilloscope measurement pr ocedure example (mon itoring output fr equency , RUN signal and SU signal) When measuring by the alarm trigg er setting (1) C licking to display the Measurement con ditions setting screen.
53 Monito ring Inverter S tatus [Monitor] 2 FUNCTIONS 2.8.4 Listing the inverter status of all stations [S tatus Monitor] By selecting the [S tatus Monitor] command in the [Monitor] menu, the status of all stations added in the system setting ( page 20 ) can be listed.
54 Inverter Failure C heck [Diagnosis] 2.9 Inverter Failure Check [Diagnosis] 2.9.1 Checking main circuit status [VFD Status] Selecting the [VFD St atus] command in the [Diag nosis] menu displays the followi ng screen.
55 Inverter Failure Check [Diagnosis] 2 FUNCTIONS 2.9.2 Listing the occurred alarm [Alarm History] Alarm History displays the hi story of eight past alarms of the in verter station connected and se lected. Selecting the [Alarm History] command in the [Diagnosis] menu displays th e following screen.
56 Inverter Failure C heck [Diagnosis] 2.9.3 Check of inve rter part re placement indication [Life check] The following screen displays th e replacement necessity of each part with deterioration degree of Main circuit capacitor , Control circuit capacitor , Inrush current limit circuit and Cooli ng fan.
57 Inverter Failure Check [Diagnosis] 2 FUNCTIONS 2.9.4 Estimating the cause of faults [Trouble shoot] The diagnosis items appear . When you choose the corresponding it em, the panel appears. Enter data in accordance with the display . Th e estimated ca use, etc.
58 T est Running 2.10 T est Running 2.10.1 T est Running Selecting the [T est Ru nning] command from the [T e st Runnin g] menu or th e tool button displays the following screen. Operation procedure (1) Se t the station number of the inverter to be ru n and the operation mode (PU or LNK (Link) operation).
59 T est Running 2 FUNCTIONS 2.10.2 Maximize the motor performance [Auto Tuning] Offline Auto Tuning When operating with the advanced magnetic flux vector contro l or the real sensorless vector co ntr.
60 T est Running (3) Click the [FWD] or [REV] button The progress display and monitor screen display ind icate the auto tuning status. When Pr . 96 = "101" , the motor is rotated. The motor stops on completion of auto tuning. If the auto tuning has failed, follow the dialog box instructions.
61 Advanced Function 2 FUNCTIONS 2.1 1 Advanced Function 2.1 1.1 Machine Analyzer (V ector Control only) Machine Analyzer reads and analyzes the torq ue and speed data when the inverter oscill ates the motor at ra ndom torque for about 0.
62 Advanced Function S tarting Machine Analyzer operatio n (1)Set S tml condition. " % of rated T orque"............. ...Set the ma ximum oscillation torque for oscillating the motor under a random torque command. (Setting range: 1 to 100%) "S troke".
63 Advanced Function 2 FUNCTIONS (3)Press the butto n to display the message to confirm that the operati on is at a stop. Check that the operation status is at a stop, and click [OK]. The following screen appears when the "V ertical Axis Mode" is selected.
64 Advanced Function (5)When Machine Analyzer is started, the following screen appears so that you can check the Machin e Analyzer progress conditions. Guideline of oscillation time Click the [Cancel] button to stop the Machine Analyzer Operation, and return to the Ma chine Analyzer screen.
65 Advanced Function 2 FUNCTIONS (7) The frequency characteristi cs measured by Machine analyze r are displayed in Bode diagram. For the waveform data, you can change th e vertical axis scale and/or move the resonance po int and anti-resonance point cursors.
66 Help 2.12 Help 2.12.1 H elp contents Selecting th e [Help] command in the [Hel p] menu or the tool button displays th e help of FR Configurator . Pressing F1 key can display the he lp of the currently selected function of the F R Configurator .
67 Help 2 FUNCTIONS 2.12.2 Product information Selecting the [Product Information] command in the [Help] me n u displays the copyright, the product name, the model name, the version information and th.
68 MEMO.
69 1 2 3 4 3 TROUBLE INDICA TIONS This chapter explains t he "trouble indications". Always read the instructions before using this software. 3.
70 Error codes 3.1 Error codes 3.1.1 Error code lists When any error occurs, th e corresponding error code is output to the error code display column (indicated by D of the screen on page18 ). (1) Communication er ror (inverter side) (2) Inv erter error (3) Communication erro r (personal computer side) 3.
71 1 2 3 4 4 APPENDICES This chapter explains the use of the supplement ary software. Always read the instructions before using this software. 4.1 Supplement ary Soft ware .
72 Supple mentar y Softwa re 4.1 Supplement ary Sof tware 4.1.1 Introduction The parameter file edit software (hereafter "PrEdit") is spec ifically designed to make c hanges/additions of the models supported by the FR Configurato r and add itions/deletions/changes of the display pa rameters.
73 Supple mentar y Softwa re 4 APPENDICES 4.1.3 Use of PrEdit (Parameter file edit software) This software is a edit software only for FR Configurator pa rameter file. This software can not be used for other applications. By editing and saving the fi le, it can be displayed on the parame ter screen (All list Format, Fun ctional List Format, etc.
74 Supple mentar y Softwa re Functions (1) File •Open Opens the parameter file (T ool button ava ilable) •Close Closes the currently open file. •Save Overwrites the currently open file. (T o ol button available) •Save As Shows the file saving combo box and saves the file with a new name.
75 Supple mentar y Softwa re 4 APPENDICES •Parameter Read Conditio n When performing Block Read or Block Check by FR Configur ator , no error indication will be disp layed by setting the parameter reading conditions, even if the parameter sett ing of inverter and FR Configurator do not match .
76 Supple mentar y Softwa re •Machine Information Shows the edit panel for model information of parameter file. (T ool button available) Y ou can edit the Inverter T ype, V oltage Code, Machine Code, VFD capacity , Rated current and compatible Pulg in options.
Revision *The manual number is given on the bottom left of the back cover . Print Date *Manual Number Revision May , 2006 IB(NA)-0600242ENG-A First edition.
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