Benutzeranleitung / Produktwartung MGY5000 des Produzenten Master Lock
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POR T ABLE DIESEL GENER A T OR OWNER’S OPERA TION AND INST ALLA TION MANUAL R IMPORTANT Read and understand this manual before operating or servicing generator. Improper use of generator can cause serious injury. Keep this manual for future reference.
2 SECTION PAGE Safety Information ........................................................................... 3 Product Identification ...................................................................... 6 General Information .......................
3 SAFETY INFORMA TION ! WARNING ICON G 001 W ARNINGS IMPORTANT: Read this owner’s manual and the engine owner’s manual carefully. Become familiar with this generator before trying to operate or service it. Know its uses, limitations, and any hazards involved.
4 SAFETY INFORMA TION Continued 2. ! WARNING Guard against fire hazard. Keep operation area well-vented. Keep generator at least three feet away from any object. Do not place flam- mable objects near generator. • Do not use generator where flammable vapors are present.
5 SAFETY INFORMA TION Continued 8. ! WARNING Battery contains sulfuric acid. Battery acid is poisonous if swallowed. Contact with skin or eyes may cause severe burns. Do not tilt generator with battery installed. Tilting could cause battery acid to spill.
6 EF RUN STOP EF RESET TEST RESET 120 VOLTS FULL POWER SELECTOR 120 ONLY 120 240V 120/240 VOLTS RESET RESET PRODUCT IDENTIFICA TION Figure 1 - Portable Generator Control Panel Roll Cage Alternator Eng.
7 This portable generator is rugged and compact. It provides dependable, trouble-free service. The alternator is brushless with revolving fields. Yanmar diesel engine provides long life under heavy use. This engine is governed to maintain engine speed of 3600 RPM under load.
8 WARNING ICON G 001 DANGER Use only in well-vented areas. Make sure area has plenty of free-moving, fresh, outside air. Never run generator in an enclosed or confined area. Never run generator inside occupied building. Engine exhaust contains poisonous carbon monoxide gas.
9 CHARGE OFF OIL Battery Discharge Lamp Oil Alert Lamp Figure 2 - Battery Discharge Lamp and Oil Alert Lamp Location Continued GENERA TOR FEA TURES Continued FULL POWER SELECTOR SWITCH The full power selector switch is on the control panel. The switch has two posi- tions: 120 VOLT ONLY, and 120/240 VOLT.
10 GENERA TOR FEA TURES Continued GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLE This generator has a 120-volt ground fault circuit interrupter (GFCI) receptacle. The GFCI receptacle is on the control panel. The GFCI protects you against hazardous electrical shock caused when your body becomes a path through which electricity travels to reach ground.
11 RECEPTACLE CIRCUIT BREAKER The circuit breakers protect the receptacles and alternator. Overloading generator will trip circuit breaker. A short circuit in item being powered will also trip breaker. If this occurs, unplug electrical load from receptacle.
12 We ship the generator without oil in the engine crankcase. You must add oil before starting engine. See engine owner’s manual for specific oil type. CHECKING OIL LEVEL AND ADDING OIL Follow steps below to check oil level. Make sure engine is level and stopped.
13 FUEL WARNING ICON G 001 W ARNING Diesel fuel presents a hazard of fire. Diesel fuel is flammable. • Keep fuel out of children’s reach. • Refuel generator in a well-vented area. Do not fill fuel tank in the dark. Do not refuel while engine is running.
14 WARNING ICON G 001 CAUTION If you remove battery, insulate the red, positive (+) battery cable terminal. Insulate with electrical tape. Exposed terminal may spark when generator runs.
15 BA TTER Y Continued Nut Battery Battery Mounting Bracket Hook Bolt Red, Positive Cable From Starter Solenoid Black, Negative Cable From Engine Block Figure 10 - Battery Hold-Down System Figure 11 - Connecting Positive and Negative Cables to Battery MOUNTING BATTERY TO GENERATOR 1.
16 GENERA TOR GROUNDING WARNING ICON G 001 CAUTION You must properl y earth-ground generator before starting. This will help guard against deadly electric shock. Only use grounded plugs with generator. Only use grounded extension cords. Only use three-wire or double-insulated power tools.
17 EXTENSION CORDS Only use grounded extension cords. Be sure to use extension cord with proper wire gauge size. See chart below. Ampere AWG for Length of Cord in Feet Load 50' 100' 150&apos.
18 DETERMINING ELECTRICAL LOAD FOR GENERA TOR You must decide what electrical load your generator can power. Do this before using generator. Use the following four-step method. It will help you select a load that is not too large. Make sure total wattage of all electrical loads does not exceed 5000 watts.
19 GENERAL INFORMATION This generator is not large enough to power your entire home. Do not connect generator to any existing electrical circuits. Plug items directly into generator receptacles. Do not exceed amperage rating of receptacles. Only use grounded cords.
20 OPERA TION Continued POWER CORD AND PLUG REQUIREMENTS 120V, 30-amp twist-lock receptacle • NEMA L5-30P plug • Three-wire, 30-amp cord 120/240V, 20-amp twist-lock receptacle • NEMA L14-20P (20.
21 PRESTART Operate generator on a firm, dry, and clean surface. The surface must be level. Protect generator from heavy dust, sand, dirt, rain, or snow.
22 OPERA TION Continued O S Fuel Valve Lever Figure 15 - Fuel Valve Lever In “O” (open) Position RUN STOP Engine Run Lever Figure 16 - Engine Run Lever In RUN Position 4. Start the engine. A. Electric Starter I. Push decompression lever all the way down (see Figure 17).
23 OIL OIL In cold weather, your engine may be hard to start. If so, remove the rubber plug on the rocker arm cover (see Figure 19). Add 2 cc of engine oil in hole. Replace rubber plug. Repeat starting procedure. WARNING ICON G 001 W ARNING Never use gasoline, paint thinner, or any other flammable liquid as a starting aid.
24 III. Firmly grasp starter grip with both hands. Remove slack from starter rope by lightly pulling starter grip. IV. To start engine, pull starter rope briskly. You must pull the starter rope all the way out. If not, the engine will not start. IMPORTANT: Do not let starter grip snap back against engine.
25 RUN STOP Engine Stop Lever Figure 21 - Pushing Down Engine Stop Lever Figure 22 - Fuel Valve Lever In “S” Position O S Fuel Valve Lever DISCONNECTING ELECTRIC LOADS Remove electrical loads one at a time. Remove voltage sensitive items first. Voltage sensitive items include TVs, VCRs, and other home electronic items.
26 MAINTENANCE AND REP AIRS WARNING ICON G 001 W ARNING Only a qualified electrical service person should service and repair the alternator on this generator. Use only factory approved replacement parts. WARNING ICON G 001 CAUTION You must always run the engine at full speed.
27 TROUBLE- SHOOTING Note: See engine owner’s manual for engine troubleshooting. WARNING ICON G 001 W ARNING Only a qualified electrical service person should service and repair generator. Use only factory approved replacement parts. POSSIBLE CAUSE 1.
28 Figure 24 - Engine Wiring Diagram WIRING DIAGRAMS Figure 23 - Alternator Wiring Diagram Starter Motor/ Solenoid White Red Battery Red Black + - Charge Regulator White Yellow Green 2 3 4 1 Green Gre.
29 TECHNICAL SER VICE You may have further questions about installation, operation, or troubleshooting. If so, contact DESA International’s Technical Service Department at 1-800-323- 5190. SER VICING THE ENGINE For Yanmar engine replacement parts, contact Parts Company of America at 1- 800-323-0620.
30 1 6 2 10 12 15 16 17 13 14 18 19 20 21 22 9 24 23 3 9 8 4 7 5 11 25 ILLUSTRA TED P ARTS LIST Alternator Assembly KEY PART NO. NUMBER DESCRIPTION QTY.
31 ILLUSTRA TED P ARTS LIST Fuel Tank and Roll Cage KEY PART NO. NUMBER DESCRIPTION QTY. 1 099935-01 Fuel Tank Assembly 1 2 HC4-6C Screw, 1/4-20 x 3/4" 4 3 WP-4C Washer, 1/4" 4 4 NTC-4C Nut,.
32 ILLUSTRA TED P ARTS LIST Control Panel RESET FULL POWER SELECTOR 120/240 VOLTS RESET RESET 1 2 3 4 5 7 6 6 9 10 11 12 12 13 120 ONLY 120 240V 120 VOLTS 8 RESET TEST 14 KEY PART NO.
33 ILLUSTRA TED P ARTS LIST Switch Control Box KEY PART NO. NUMBER DESCRIPTION QTY. 1 100131-01 Switch Control Box 1 2 22721000 Low Oil Light 1 3 099936-01 Key Switch, Lamp, and Harness Assy.
34 P ARTS CENTRALS These Parts Centrals are privately owned businesses. They have agreed to support our customer’s needs by providing original replacement parts and accessories.
35 NOTES.
36 KEEP THIS WARRANTY W ARRANTY INFORMA TION TWO-YEAR LIMITED WARRANTY PORTABLE GENERATORS DESA International warrants each alternator, generator, or electric product of its manufacture, to be free fr.
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