Benutzeranleitung / Produktwartung S des Produzenten Manitowoc Ice
Zur Seite of 56
Thank you for selecting a Manitowoc Ic e Machine, the de pendability leader in ice maki ng equipment and related products. With proper inst a llation, care and maintenance, your new Manitowoc Ice Mach ine will prov ide you with many years of reliable and economical perfo rma nce.
Safety Notices As you work on an S Model Ser ies Ice Machine, be sure to pay close attention to t he safety notic es in this manual. Disregarding the notice s may lead to serious injury and/or damage to the ice mach ine.
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MANITOWOC ICE, INC. 21 1 0 So uth 26th S treet P .O. Box 1720 Manitowoc, WI 54221-1720 Phone: (920) 682-0161 Service Fax: (920) 683-7585 Web Site - www .
Part Number 80-1 62 0-3 1 T able of Content s Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Read a Model Number . . . . . . . . . . . . . . . . .
Table of Contents (continued) 2 Part Number 80-1620-3 Self-Contained Electrical Wiring Co nnections . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Self Contained Ice Machine 115/1/60 or 208-230 /1/60 . . . . . . . . . . . . . . . . 2-1 1 Self Contained Ice Machine 208-230/3/60 .
Table of Contents (continued) Part Number 80-1 62 0-3 3 Maintenance General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Ice Machine Inspection . . . . . . . . . . . . . . . . . . .
Table of Contents (continued) 4 Part Number 80-1620-3.
Section 1 General Information Part Number 80-1620-3 1-1 Section 1 General Information Model Numbers This manual co vers the following models: NOTE: Model numbers ending in 3 indicate a 3-phase unit.
General Information Section 1 1-2 Part Number 80-1620-3 Accessories Contact your Manito woc distribut or for these optional accessories: BIN CASTER Replaces sta ndard legs. ICE BAGGER Maximize profits fro m bagged ice sales with this convenient accessory .
Section 1 General Information Part Number 80-1620-3 1-3 Model/Serial Number Location These numbers are requir ed when requesting information from your local Manitowoc distributor , or Manitowoc Ice, Inc. The model and seria l number are listed on the MODEL/ SERIAL NUMBER DEC AL affixed to the ice m achine, remote cond en se r an d stor ag e bin .
General Information Section 1 1-4 Part Number 80-1620-3 Owner W arranty Registration Card GENERAL The packet cont aining this manual also includes warranty information.
Section 2 Installation Instructions Part Number 80-1620-3 2-1 Section 2 Inst allation Instructions General These instructions are provided to assist the qu alified installer . Chec k your local Y e llow Pages for the name of the nearest Manitowoc distributor , or call Manitowoc Ice, Inc.
Installation Instru ctions Section 2 2-2 Part Number 80-1620-3 S600 AIR AND W ATER-COOLED ICE MACHINE S S600 REMOTE ICE MACHINES Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H S600 1 1 .5 in (29.2 cm) 9.0 in (22.9 cm) 30 in. (76.
Section 2 Installation Instructions Part Number 80-1620-3 2-3 S300/S450/S500/ S85 0 /S1 00 0/ S1 200 AI R AND W ATER -COOLED ICE MACHINES Wid th, Depth, and Height Dimensions Electrical and AuCS Dimen.
Installation Instru ctions Section 2 2-4 Part Number 80-1620-3 S500/S850/S1000 REMOTE ICE MACHINES Ice Storage Bin Dimensions 30 INCH (76 CM) ICE STORAGE BINS 22 INCH (56 CM) ICE STORAGE BINS 2.20" (5.58cm) H D W 16.64" (64.82cm) 12.26" (42.
Section 2 Installation Instructions Part Number 80-1620-3 2-5 S1400/S1600/S1800 AIR AND W A TER-COOLED ICE MA CHINES Wid th, Depth, and Height Dimensions Electrical and AuCS Dimensions S1400 / S1800 REMOTE ICE MACH INES 2.50" (6.35cm) H D W 11.0" (27.
Installation Instru ctions Section 2 2-6 Part Number 80-1620-3 Ice Storage Bin Dimensions 48 INCH (130 CM) ICE STORAGE BINS Remote Condenser Dimensions JC0495/JC089 5/JC1395 SV1297 B970 SV1297.
Section 2 Installation Instructions Part Number 80-1620-3 2-7 Location of Ice Machine The location selected for the ice m achine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be free of airborne and other contaminant s.
Installation Instru ctions Section 2 2-8 Part Number 80-1620-3 Removing Drain Plug and Leveling the Ice Sto r ag e Bi n 1. Remove threaded plug from drain fitting. 2. Screw the lev eling leg s on to the bott om of th e bin . 3. Screw the foot of each leg in as far as possible.
Section 2 Installation Instructions Part Number 80-1620-3 2-9 Electrical Service GENERAL VO L T A G E The maximum allowable voltage var iation is ±10% of the rated volt age at ice machine start-up (wh en the electrical load is highest).
Installation Instru ctions Section 2 2-10 Part Number 80-1620-3 MAXIMUM BREAKER SIZE & MINIMUM CIRCUIT AMPER AGE CHART (* indicates preliminar y data) Ice Machine V oltage Phase Cycle Air-Cooled W.
Section 2 Installation Instructions Part Number 80-1620-3 2-11 Self-Cont ained Electri cal W iring Connections SELF CONT AINED ICE MA CHINE 1 15/1/60 OR 208-230/1/60 SELF CONT AINED ICE MACHINE 208-230/3/60 SELF CONT AINED ICE MACHINE 230/1/50 ! Warning These diagrams are not in tended to show prope r wire routing, wire sizin g, disconnects, etc.
Installation Instru ctions Section 2 2-12 Part Number 80-1620-3 Remote Electrical Wiring Connections REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 1 15/1/60 OR 208-230/1/60 REMOTE ICE MACHINE.
Section 2 Installation Instructions Part Number 80-1620-3 2-13 W ater Supply and Drain Requirement s W ATER SUPPLY Local water conditions may require trea tment of the water to inh ibit scale forma tion, filter se diment, and remove chlor ine odor and t aste.
Installation Instru ctions Section 2 2-14 Part Number 80-1620-3 W ATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Refer to “Ice Machine Dimensions” at the beginning of Section 2 for the exact locations of inlets and drains for the model you are working on.
Section 2 Installation Instructions Part Number 80-1620-3 2-15 Remote Condenser/Line Set Inst allation REMOTE ICE MACHINES REFRIGERANT CHARGE Each remote ice mach in e sh ips from the factory with a refrigerant charge appr opriate for installa tion with line sets of up to 50' (15 .
Installation Instru ctions Section 2 2-16 Part Number 80-1620-3 GENERAL Condensers must be mounted horizont ally with the fan motor on top. Remote condenser inst allations consist of vertical and horizont al line sets between the ice machine and the condenser .
Section 2 Installation Instructions Part Number 80-1620-3 2-17 CALCULATING REMOTE CONDENSER INSTALLATION DIST ANC ES Line Set Length The maximum length is 100' (30.
Installation Instru ctions Section 2 2-18 Part Number 80-1620-3 LENGTHENING OR REDUCING LIN E SET LENGTHS In most cases, by routing the line set properly , shortening will not be necessar y . When shortening or lengthening is require d, do so before connecting th e line set to the ice machine or the remote condenser .
Section 2 Installation Instructions Part Number 80-1620-3 2-19 Remote Ice Machine Usage with Non- Manitowoc Multi-Ci rcuit Condensers W ARR ANTY The sixty (6 0) month com pressor warr anty , including thirty six (36) month labor re placement warranty , shall not apply when the remote ice machine is not inst alled within the remote specifications.
Installation Instru ctions Section 2 2-20 Part Number 80-1620-3 NON-MANITOWOC MULTI-CIRCUIT CONDE NSER SIZING CHART T ypical Single Circuit Remote Condenser Inst allation Ice Machine Model Refrigerant.
Section 2 Installation Instructions Part Number 80-1620-3 2-21 Inst allation Check List F Is the Ice Machine level? F Has all of the interna l packing bee n removed? F Have all of the e lectrical and .
Installation Instru ctions Section 2 2-22 Part Number 80-1620-3 Before St arting the Ice Machine All Manitowoc ice machines are factory-operated an d adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure proper oper ation, follow t he Operation al Checks in Section 3 of this manual.
Section 3 Ice Machine Operation Part Number 80-1620-3 3-1 Section 3 Ice Machine Operation Component Identification sv3150 sv3149 Check V alve Ice Thickness Probe Dump V alve T oggle Switch W ater Curt.
Ice Machine Operation Section 3 3-2 Part Number 80-1620-3 Sequence Of Operation NOTE: The toggle switch must be in the ice position and the water curta in must be in place on the evaporator before the ice machine will start. INITIAL ST ART-UP OR START-UP AF TER AUTOMATIC SHUT-OFF 1.
Section 3 Ice Machine Operation Part Number 80-1620-3 3-3 HARVEST SEQUENCE 5. W a ter Purg e The harvest valve(s) op ens at the beginning of th e water purge to divert hot refrigerant gas into the evapo rator . The water pump co ntin u es to run , an d th e wat er dump valve energizes for 45 seconds to pur ge the water in th e sump trough.
Ice Machine Operation Section 3 3-4 Part Number 80-1620-3 Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipmen t.
Section 3 Ice Machine Operation Part Number 80-1620-3 3-5 HARVEST SEQUENCE W ATER PURGE The harvest sequence water purge ad justment may be used when the ice mach in e is hoo ke d up to sp ecia l water systems, such as a de-ionized water treatment system.
Ice Machine Operation Section 3 3-6 Part Number 80-1620-3 THIS P AGE INTENTIONALL Y LEFT BLANK.
Section 4 Maintenance Part Number 80-1620-3 4-1 Section 4 Maintenance General Y ou are responsible for main t aining the ic e ma ch in e in accordance with th e in st ru ctions in this manual.
Maintenance Section 4 4-2 Part Number 80-1620-3 4. S traighten any bent condenser fins with a fin comb. Straight en Bent Condenser Fins 5. Carefully wipe off the fan blad es and motor with a soft clo th. Do not bend the fan blades. If the fan blades are exce ssively dirty , wash with warm, soa py water and rinse thoroughly .
Section 4 Maintenance Part Number 80-1620-3 4-3 Guardian f Slime is a lead ing cause of ice machine br eakdowns a nd biological grow th is a health concern. The Guardian f system releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and fungi that form slime and cause malodors in the food zon e of ice ma chines.
Maintenance Section 4 4-4 Part Number 80-1620-3 Interior Cleaning and Sanitizing GENERAL Clean and san itize the ice machine every six month s for efficient oper ation. If the ice machine requires more frequent cleaning and saniti zing, consu lt a qualified service company to test the water quality and recommend appropri ate water treatment.
Section 4 Maintenance Part Number 80-1620-3 4-5 SANITIZING PROCEDURE Use sanitizer to remove algae or slime. Do not use it to remove lime scale or other mineral deposit s. Ste p 1 Set the toggle sw itch to the OFF position af ter ice falls from the evaporator at the end of a Harv est cycle.
Maintenance Section 4 4-6 Part Number 80-1620-3 REMOVAL OF PARTS FOR CLEANING/SANITIZING 1. T urn off the electrical and wa te r supply to the ice machine (and disp en se r when applicable). 2. Remove all ice from the bin. 3. Remove the water curt ain and the component s you want to clean or sanitize.
Section 4 Maintenance Part Number 80-1620-3 4-7 1. Water Curt ain A. Gently flex the cur tain in the center and remo ve it from the right side. B. Slide the lef t pin out. W ater Curtain Removal 2. Ice Thickness Probe A. Compress the hinge pi n on the top of the ice thickness probe.
Maintenance Section 4 4-8 Part Number 80-1620-3 3. W ater Distribution T ube NOTE: Distribution tube thumbscrews are ret ained by o- rings to prevent loss. Loosen thumbscre ws but do not pull thumbscre ws ou t of dis tr ibu tio n tu be . W ater Distribution T ube Removal A.
Section 4 Maintenance Part Number 80-1620-3 4-9 W ater Level Probe 1. Remove the water tr ough. 2. The wate r lev el pr ob e no r ma lly does not require removal for cleaning. Th e probe can be wiped an d cleaned in place or proceed to step 3. 3. Pull the water level pr obe straight d own to disengage .
Maintenance Section 4 4-10 Part Number 80-1620-3 Wa t e r D u m p Va l v e The water dump va lve no rm a lly does not require removal for cleaning. T o determine if removal is necessary: 1. Locate the water du mp valve. 2. Set the toggle switch to ICE.
Section 4 Maintenance Part Number 80-1620-3 4-11 Evaporator T ray Removal 1. Remove the water tr ough. 2. Remove thumbscrew on left sid e of tray . 3. Allow left side of tray to drop as you pull the tray to the left side. Continue un til the outlet tube disengages fro m the right side.
Maintenance Section 4 4-12 Part Number 80-1620-3 W ater Inlet V alve The water inlet valve norma lly does not require removal for cleaning. Refer to Sectio n 5 for a list of causes for “No W ater Entering W ater T rough” or “W ater Overflows W ater T rough.
Section 4 Maintenance Part Number 80-1620-3 4-13 Removal from Service/Winterization GENERAL S pecial precautions must be taken if the ice machine is to be removed from service for an exte nded period of time or exposed to ambient tempe ratures of 32°F (0°C) or below .
Maintenance Section 4 4-14 Part Number 80-1620-3 THIS P AGE INTENTIONALL Y LEFT BLANK.
Section 5 Before Calling For Service Part Number 80-1620-3 5-1 Section 5 Before Calling For Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance procedur es are not cove red by the warran ty .
Before Calling For Service Section 5 5-2 Part Number 80-1620-3 Safety Limit Feature In addition to the standard sa fety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety lim its which will stop the ice machine if conditions arise which could cause a ma jor component failure.
Ein wichtiger Punkt beim Kauf des Geräts Manitowoc Ice S (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Manitowoc Ice S noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Manitowoc Ice S - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Manitowoc Ice S reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Manitowoc Ice S erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Manitowoc Ice S besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Manitowoc Ice S verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Manitowoc Ice S. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Manitowoc Ice S gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
