Benutzeranleitung / Produktwartung WELDMARK 225 des Produzenten Lincoln Electric
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WELDMARK 225 OPERA TOR’S MANUAL For Machines with Code Number 10946 IM766 April, 2002 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
Thank You for selecting a QUALITY product We want you to take pride in operating this product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference.
vi T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications ........................................................
A-1 INST ALLA TION WELDMARK 225 A-1 * Based on a 10 min. period. TECHNICAL SPECIFICA TIONS - WELDMARK 225 WEM 2239-1 INPUT - GASOLINE ENGINE RA TED OUTPUT - WELDER HEIGHT WIDTH DEPTH WEIGHT 30.3 in. 19.2 in. 42.3 in. 770 mm 488 mm 1074 mm 511 lbs. (232kg.
A-2 INST ALLA TION WELDMARK 225 A-2 AC STICK / TIG (CC) OUTPUT A 225 OUTPUT RANGE B 50 OUTPUT RANGE A B OUTPUT AMPS OUTPUT VOLTS AC (RMS) 0 50 100 150 200 250 0 10 20 30 40 50 60 70 80 DC STICK / TIG .
A-3 INST ALLA TION WELDMARK 225 A-3 INST ALLA TION INSTRUCTIONS Safety Precautions Machine Grounding Because this portable engine driven welder or genera- tor creates it’s own power, it is not necessary to con- nect it’s frame to an earth ground, unless the machine is connected to premises wiring (your home, shop, etc.
A-4 INST ALLA TION WELDMARK 225 A-4 Some of the factors to be considered are as follows: 1. Design capacity of trailer vs. weight of equipment and likely additional attachments. 2. Proper support of, and attachment to, the base of the welding equipment so there will be no undue stress to the framework.
• Damage to the fuel tank may cause fire or explosion. Do not drill holes in the WELDMARK 225 base or weld to the WELDMARK 225 base. A-5 INST ALLA TION WELDMARK 225 A-5 Angle of Operation Internal combustion engines are designed to run in a level condition which is where the optimum perfor- mance is achieved.
A-6 INST ALLA TION WELDMARK 225 A-6 Connection of the LN-7 to the Weldmark 225 • Shut the welder off. • Connect the LN-7 and the K240 contactor kit per instructions on the connection diagram S17742 (can be found in the back of this manual).
Load From WEM 2239-1 115V/230V Dual Voltage Each Half of Total From Receptacle Each 115V Both 115V Duplex Duplexes 0 20* 70 1.1 KW 20* 60 3.4 KW 20* 40 5.
A-8 INST ALLA TION WELDMARK 225 A-8 TABLE lll ELECTRICAL DEVICE USE WITH THE WELDMARK 225 Type Common Electrical Devices Possible Concerns Resistive Heaters, toasters, incandescent NONE light bulbs, electric range, hot pan, skillet, coffee maker.
A-9 INST ALLA TION WELDMARK 225 A-9 Standby Power Connections The Weldmark 225 is suitable for temporary, standby, or emergency power using the engine manufacturer ’ s recommended maintenance schedule. The Weldmark 225 can be permanently installed as a standby power unit for 230V-3 wire, single phase 35 ampere service.
A-10 INST ALLA TION WELDMARK 225 A-10 Connection of Weldmark 225 to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes.
B-1 OPERA TION WELDMARK 225 B-1 GENERAL DESCRIPTION The Weldmark 225 is a twin-cylinder, gasoline driven, multiprocess arc welder and AC power generator.
B-2 OPERA TION B-2 Welder Controls - Function and Operation ENGINE “ ON-OFF ” Switch When placed in the “ ON ” position, this switch energizes the engine ignition circuit. When placed in the “ OFF ” position, the ignition circuit is de-energized to shut down the engine.
B-3 OPERA TION B-3 Starting/Shutdown Instructions Starting the Engine Be sure all Pre-Operation Maintenance has been per- formed. Also, read the Engine Owner ’ s Manual. Remove all loads connected to the AC power recepta- cles. To start the engine, set the “ Idler Control ” switch in the Automatic ( / ) position.
B-4 OPERA TION B-4 Welding Process Stick (Constant Current) Welding Connect welding cables to the "TO WORK ” and "ELECTRODE ” studs. Start the engine. Set the "Polarity ” switch to the desired polarity. Set the “ RANGE ” switch to a setting that is equal to or slightly greater than the desired welding current.
B-5 OPERA TION B-5 WELDMARK 225 Summary of Welding Processes CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING STICK No AUTO Hot Touch electrode to work.
C-1 ACCESSORIES C-1 WELDMARK 225 OPTIONAL EQUIPMENT (Field Installed) K957-1 HEAVY DUTY, TWO WHEEL TRAILER FOR SMALL WELDERS - For road, off-road and in-plant and yard towing. (For highway use, consult applicable federal, state and local laws regarding requirements for brakes, lights, fenders, etc.
C-2 ACCESSORIES C-2 WELDMARK 225 RECOMMENDED EQUIPMENT STICK K704 Accessory Kit which includes: • Electrode Holder & Cable • Work Clamp & Cable • Headshield K892-1 Remote Control Receptacle Kit and K857 Remote Control Kit are optional for remote current control.
D-1 MAINTENANCE D-1 WELDMARK 225 SAFETY PRECAUTIONS Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine.
D-2 MAINTENANCE D-2 Engine Adjustments OVERSPEED IS HAZARDOUS The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.
E-1 TROUBLESHOOTING E-1 WELDMARK 225 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 WELDMARK 225 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 WELDMARK 225 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
WELDMARK 225 F-1 DIAGRAMS F-1 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-2 DIAGRAMS F-2 WELDMARK 225 CONNECTION OF WELDMARK 225 TO LN-7 & K240 CONT ACTOR KIT WARNING: Turn the power off when making connections. N.A. Use power source polarity switch to set for desired elec- trode polarity. Position the output selector switch on the power source to the CV position.
F-3 DIAGRAMS F-3 WELDMARK 225 L OF SHAFT 9.29 21.21 9.31 2.75 17.00 26.59 19.11 30.28 9.09 9.09 UNDERCARRIAGE MOUNTING HOLES 42.25 CENTER OF GRAVITY WITH OIL IN ENGINE AND FULL FUEL TANK.
Now A vailable...12th Edition The Procedure Handbook of Arc Welding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “ Bible ” of the arc welding industry. This printing will go fast so don ’ t delay.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Manufactured by Livcoln Electric Company • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com.
Ein wichtiger Punkt beim Kauf des Geräts Lincoln Electric WELDMARK 225 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Lincoln Electric WELDMARK 225 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Lincoln Electric WELDMARK 225 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Lincoln Electric WELDMARK 225 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Lincoln Electric WELDMARK 225 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Lincoln Electric WELDMARK 225 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Lincoln Electric WELDMARK 225 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Lincoln Electric WELDMARK 225. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Lincoln Electric WELDMARK 225 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
