Benutzeranleitung / Produktwartung RED-D-ARC DX450 des Produzenten Lincoln Electric
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RED-D-ARC DX450 IM962-B January, 2010 Red-D-Arc Spec-Built W elding Equipment This RED-D-ARC welder is built to RED-D-ARC Extreme Duty design specifications by Lincoln Electric. Safety Depends on Y ou This welder is designed and built with safety in mind.
DX450 (RED-D-ARC) FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
DX450 (RED-D-ARC) ii SAFETY ii ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
iii SAFETY iii DX450 (RED-D-ARC) FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv DX450 (RED-D-ARC) Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v T T h h a a n n k k Y Y o o u u for selecting one of our QUALITY products. We want you to take pride in operating this product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications ......................................................
vii vii T ABLE OF CONTENTS Maintenance ......................................................................................................Section D Safety Precautions ........................................................... .....................
DX450 (RED-D-ARC) A-1 INST ALLA TION A-1 1. Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced. * To Top of enclosure, add 10.
A-2 INST ALLA TION DX450 (RED-D-ARC) A-2 SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder.
A-3 INST ALLA TION DX450 (RED-D-ARC) A-3 HIGH ALTITUDE OPERATION At higher altitudes, output derating may be necessary. For maximum rating, derate the machine 1.0% for every 2000 ft. (610m) up to 6000 ft. (1828m) and 2.0% for every 2000 ft. (610m) over 6000 ft.
The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, a suitable spark arrester, such as the K903-1 must be installed and properly maintained. An incorrect spark arrestor may lead to damage to the engine or adversely affect performance.
A-5 INST ALLA TION A-5 ELECTRICAL CONNECTIONS MACHINE GROUNDING Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (home, shop, etc.
ST ANDBY POWER CONNECTIONS The DX450 is suitable for temporary, standby or emergency power using the engine manufacturer’s recommended maintenance schedule. The DX450 can be permanently installed as a standby power unit for 240 VAC, 3 wire, single phase, 50 amp service.
A-7 INST ALLA TION DX450 (RED-D-ARC) A-7 x y z xyz HUBBELL CS6365C WH I T E CONNECTION OF DX450 T O PREMISES WIRING W ARNING • Only a licensed, certified, trained electrician should install the machine to a premises or residential electrical system.
A-8 INST ALLA TION DX450 (RED-D-ARC) A-8 CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Connection of LN-7 or LN-8 to the DX450 1. Shut the welder off. 2.
A-9 INST ALLA TION DX450 (RED-D-ARC) A-9 Spool Gun (K487-25) and Cobramatic to DX450 • Shut the welder off. • Connect per instructions on the appropriate connec- tion diagram in Section F. Connection of the LN-25 to the DX450 Shut off welder before making any electrical con- nections.
B-1 OPERA TION B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
B-2 OPERA TION B-2 WELDING CONTROLS (Figure B.1) 1 . OUTPUT CONTROL- The OUTPUT dial is used to preset the output voltage or current as dis- played on the digital meters for the five welding modes.
B-3 OPERA TION B-3 4. ARC CONTROL - The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes.
TYPICAL DX450 FUEL CONSUMPTION TABLE B.2 KUBOTA V2403M Gal./Hr (Liters/Hr) .42(1.58) .60(2.28) 1.57(5.93) 1.63(6.16) 1.28 (4.83) Running Time for 20 gallons / hours 48.03 33.18 12.76 12.29 15.67 Low Idle - No Load 1400 R.P.M. High Idle - No Load 1800 R.
WELDER OPERA TION DUTY CYCLE Duty Cycle is the percentage of time the load is being applied in a 10 minute period. For example a 60% duty cycle, rep resents 6 minutes of load and 4 minutes of no load in a 10 minute period. ELECTRODE INFORMATION For any electrode the procedures should be kept with- in the rating of the machine.
When in the TOUCH START TIG mode and when a Amptrol is connected to the 6-Pin connector the OUT- PUT CONTROL dial is used to set the maximum cur- rent range of the current control of the Amptrol. The ARC CONTROL is not active in the TIG mode. To STOP a weld, simply pull the TIG torch away from the work.
Carbon Diameter Current Range (DC, electrode positive) 1/8"(3.2mm) 60-90 Amps 5/32"(4.0mm) 90-150 Amps 3/16"9(4.8mm) 200-250 Amps 1/4"(6.4mm) 300-400 Amps 5/16"(8.0mm) 400-Max.Amps AUXILIAR Y POWER: Start the engine and set the IDLER control switch to the desired operating mode.
C-1 ACCESSORIES C-1 DX450 (RED-D-ARC) FIELD INST ALLED OPTIONS / ACCESSORIES K903-1 SPARK ARRESTOR - Includes a heavy gage steel, approved spark arrestor, clamp and adapter for mounting to the muffler exhaust pipe. K704 ACCESSORY SET - Includes 35 ft.
D-1 MAINTENANCE D-1 DX450 (RED-D-ARC) SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • Tu rn t he eng in e of f bef or e wo rk in g in si de the machine or servicing the engine.
D-2 MAINTENANCE D-2 ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as well. • Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety.
D-3 MAINTENANCE D-3 DX450 (RED-D-ARC) Unfasten or unlatch the s ervice cover . Because the filter fits tightly over the outlet tube to create the critical seal, there will be some initial resistance, similar to breaking the seal on a jar . Gently move the end of the filter back and forth to break the seal then rotate while pulling straight out.
D-4 MAINTENANCE D-4 COOLING SYSTEM HOT COOLANT can burn skin. • Do not remove cap if radiator is hot. ------------------------------------------------------------------------ Check the coolant level by observing the level in the radiator and recovery bottle.
D-5 MAINTENANCE D-5 FUEL FIL TER 1 . Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil- ter. ENGINE ADJUSTMENT Adjustments to the engine are to be made only by a Service Center or an authorized Field Service Shop.
D-6 MAINTENANCE D-6 DX450 (RED-D-ARC) GFCI MODULE TESTING AND RESETTING PROCEDURE The GFCI module should be properly tested at least once every month or whenever it is tripped. To properly test and reset the GFCI module: • If the module has tripped, first carefully remove any load and check it for damage.
E-1 TROUBLESHOOTING E-1 DX450 (RED-D-ARC) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 DX450 (RED-D-ARC) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TROUBLESHOOTING E-4 DX450 (RED-D-ARC) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-5 TROUBLESHOOTING E-5 DX450 (RED-D-ARC) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-6 TROUBLESHOOTING E-6 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 DX450 (RED-D-ARC).
F-2 DIAGRAMS F-2 DX450 (RED-D-ARC).
F-3 DIAGRAMS F-3 DX450 (RED-D-ARC).
F-4 DIAGRAMS F-4 DX450 (RED-D-ARC).
F-5 DIAGRAMS F-5 DX450 (RED-D-ARC) 2 9/03.
F-6 DIAGRAMS F-6 DX450 (RED-D-ARC).
F-7 WIRING DIAGRAM F-7 DX450 (RED-D-ARC) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is included with the machine. If the diagram is illegible, write to the Service Department for a replacement.
F-8 DIMENSION PRINT F-8 DX450 (RED-D-ARC) L1 38 5 7 A.0 1 25.82 655.8 27.00 685.8 55.50 1409.7 2.25 57.2 5.75 146.0 35.94 913.0 24.00 609.6 39.81 20.60 523.3 28.95 735.3 37.05 941 60.00 1524.0 N.A. N.A. CENTER OF GRAVITY W ITH OIL IN ENGINE, COOLANT IN RADIATOR, AND EMP TY FUEL TANK.
NOTES DX450 (RED-D-ARC).
NOTES DX450 (RED-D-ARC).
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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Ein wichtiger Punkt beim Kauf des Geräts Lincoln Electric RED-D-ARC DX450 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Lincoln Electric RED-D-ARC DX450 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Lincoln Electric RED-D-ARC DX450 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Lincoln Electric RED-D-ARC DX450 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Lincoln Electric RED-D-ARC DX450 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Lincoln Electric RED-D-ARC DX450 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Lincoln Electric RED-D-ARC DX450 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Lincoln Electric RED-D-ARC DX450. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Lincoln Electric RED-D-ARC DX450 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
