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Installation, Operation and Maintenace Manual GeoLogix ® HTS Series Split System, T wo Stage, 2-5 T ons 1900 Wellworth Ave., Jackson, Michigan 49203 • Ph.
Model Nomenclature . . . . . . . . . . . . . . . . . . . . 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pre-Installation . . . . . . . . . . . . . . . .
Model Nomenclatur e : for Indoor Split Series The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .
Safety HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 4 W ARNING! V erify refrigerant type before proceeding. Units are shipped with R-410A refrigerants.
General Information The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 5 CAUT I O N! CAUT I O N! Inspection Upon receipt of the equipment, carefully check the shipment against the bill of lading.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 6 Equipment Selection T able 1a.
Air Handler Selection Example Figure 1 shows a typical performance table for a heat pump air handler . Suppose the evaporator temperature required is 50ºF , the capacity required is 35,000 Btuh and the air fl ow required is 1,200 CFM. Each evaporator temperature listed in the table shows three wet bulb temperatures.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 8 Installation NOTICE! Failure to remove shipping brackets from spring-mounted compressors will cause excessive noise, and could cause component failure due to added vibration.
Figure 2: HTS Installation Gasket Swivel Nut Stainless steel snap ring Brass Adaptor Hand Tighten Only! Do Not Overtighten! The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 9 Piping Installation The typical closed loop ground source system is shown in Figure 3.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 10 Earth loop temperatures can range between 25 and 1 10°F [-4 to 43°C]. Flow rates between 2.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 11 T able 2: Approximate Fluid V olume (U.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 12 Open Loop - Ground W ater Sy.
Figure 9: Water W ell Connections Pressure T ank Shut-Off V alve Boiler Drains Flow Regulator W ater In W ater Out Wa t e r Control Va l v e Optional Filter P/T Plugs Optional Modulating Motorized V a.
W ater Quality Standards HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc.
Line Set Installation Figures 12a through 13b illustrate typical installations with the “indoor” and “outdoor” versions of the compressor section matched to either an air handler (fan coil) or add-on furnace coil. T able 4 shows typical line-set diameters at various lengths.
Figure 10: Braze Instructions Figure 1 1: Air Coil Connection Figure 5: Service V alve Positions Fully Insulated Suction Line Fully Insulated Liquid Line Nitrogen Braze V apor Service ports for gauges CCW CCW Rev . 05/31/00 Replace Caps after adjusting service valves HEA T CONTROLLER, INC.
Air pad or extruded polystyrene HWG Series “A” Coil Air T emperature Limit Switch TXV ‘IN’ toward Compressor Section PVC Condensate with vented trap Indoor Compressor Section Air pad or extrud.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 18 Refrigeration Installation Evacuation Of The Lineset And Coil The line set and coil must be evacuated to at least 500 microns to remove any moisture and noncondensables.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 19 Refrigeration Installation T urn service valves full out CCW (see T able 5) and then turn back in one-half turn to open service ports.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 20 Hot Outlet to home Insulated.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 21 The DXM2 microprocessor control monitors the refrigerant and water temperatures to determine when to operate the HWG. The HWG will operate any time the refrigerant temperature is suf fi ciently above the water temperature.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 22 HWG W ater Piping 1. Using at least 1/2” [12.7mm] I.D. copper , route and install the water piping and valves as shown in Figures 15 or 16.
HWG Wiring - Indoor Compressor Section The hot water generator pump power wiring is disabled at the factory to prevent operating the HWG pump “dry .” After all HWG piping is completed and air purged from the water piping, the pump power wires should be applied to terminals on the HWG power block PB2 as shown in the unit wiring diagram.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 24 Comp Relay 24Vdc EH1 EH2 P6 .
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 25 Thermostat Installation The thermostat should be located on an interior wall in a larger room, away from supply duct drafts. DO NOT locate the thermostat in areas subject to sunlight, drafts or on external walls.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 26 DXM2 Control DXM2 is the nex.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 27 Figur e 26a: DXM2 La y out and Connections P1 Alarm Relay Comp Relay O Y1 Y2 W .
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 28 Indoor Split HTS024-060 Wiri.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 29 Unit Commissioning And Operating Conditions T able 9a: Building Operating Limits Operating Limits Environment – Units are designed for indoor installation only .
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 30 Unit Star t-Up and Operating.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 31 Unit Star t-Up Pr ocedur e W ARNING ! CAU T I O N ! W ARNING! When the disconnect switch is closed, high voltage is present in some areas of the electrical panel.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 32 Entering Water T emp °F Wat.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 33 Entering Water T emp °F Water Flow GPM/ ton Full Load Cooling - without HWG ac.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 34 Pr ev entiv e Maintenance W ater Coil Maintenance (Direct ground water applications only) If the system is installed in an area with a known high mineral content (125 P .
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 35 Basic T r oubleshooting Information General T roubleshooting Basic DXM2 board troubleshooting in general is best summarized as simply verifying inputs and outputs.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 36 General T o properly con fi.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 37 Advanced T r oubleshooting and Con fi guration Information Service Mode The Se.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 38 DXM2 Pr ocess Flow Chart W ARNING ! W ARNING! HAZARDOUS VOL T AGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 39 Functional T r oubleshooting Fault Ht g Clg Possible Cause Solution Main Power .
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 40 Functional T r oubleshooting.
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 41 P erformance T r oubleshooting Symptom Ht g Clg Possible Cause Solution Insuffi.
Note: Never connect refrigerant gauges during startup pr ocedures. Conduct water -side analysis using P/T ports to determine water fl ow and temperature dif ference. If water -side analysis shows poor performance, refrigerant troubleshooting may be r equired.
Notes: The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 43.
1900 Wellworth Ave., Jackson, Michigan 49203 • Ph. 517-0787-2100 • Fax 517-787-9341 Visit us on-line at www.heatcontroller.com The Quality Leader in Conditioning Air R M A N U F A C T U R E R C E .
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