Benutzeranleitung / Produktwartung InfraStruXureTM System des Produzenten American Power Conversion
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Installation and Start-Up 80 kW InfraStr uXur e TM System Medium Data Centers 208/480/600 V Input.
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InfraStruXure System—Ins tallation and Start-Up i About this Manual This manual is intended for AP C Field Service Engineers or APC-trained installers of a 80 kW InfraStruXure system.
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Contents InfraStruXure System—Installation and Start-Up iii Safety ............................. ........................ ................. 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Save these instructions .
iv InfraStruXure System—Installation and Start-Up Installation Procedures ........................ .................. 18 Installation Procedures ........................ .................. 19 Level the PDU, UPS, RDP, NetShe lter and Battery Enclosures .
InfraStruXure System—Installation and Start-Up v Route Data Cables to the InfraStruXure Manager Hub (or Switch) . . . . . . . . . . . . . . . . . . 46 Connect network cables to components . . . . . . . . . . . . . . . 46 Route network cables to the InfraStruXure Manager Hub (or Switch) .
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InfraStruXure System—Ins tallation and Start-Up 1 Safety Over view Save these instru ctions This manual contains important instructions t hat must be followed during installation, operation, and maintenance of the In fraS truXure System.
2 Infra StruXure Syste m—Installat ion and Start-Up Warnings Installation/Maintenance Only a certified electrician can perform these tasks: • Connect the PDU to utility • Connect the cross t ie .
Safety: Warnings InfraStruXure System—Ins tallation and Start-Up 3 T otal Power Off 1. Set the Symmetra PX UPS System Enable switch to Off. 2. Set the DC Disconnect breaker of each Battery Enclosure to Off. 3. Set the PDU Main Input ( A ) switch to Off.
Safety: Warnings 4 Infra StruXure Syste m—Installat ion and Start-Up EMI This equipment has been tested and found to comp ly with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
InfraStruXure System—Ins tallation and Start-Up 5 Site Planning Dimensions InfraStruXure PDU Symmetra PX UPS Shielding Partitions 29.5 in (749.3 mm) 4.7 4 4.72 in (120 mm) 29.5 in (749.3 mm) 34.5 in (876.3 mm) Wide PDU Sh ielding T rough 7.28 in (185 mm) 29.
Site Planning: Dimensio ns 6 Infra StruXure Syste m—Installat ion and Start-Up Battery Enclo sur e NetShelter VX Enclosur e 23.5 in (597 mm) 81.5 in (2070 mm) 34.5 in Battery Module 5.2 in ( 130 mm) 28 in (720 mm) 19.0 in (480 mm) (876.3 mm) 23.5 in (597 mm ) 81.
Site Planning: Dimensio ns InfraStruXure System—Ins tallation and Start-Up 7 Rack Distribution Panel 81 in (2060 m m) 35 in (890 mm) 24 in (610 mm).
8 Infra StruXure Syste m—Installat ion and Start-Up Space Considerations Study the figures below to determ ine your space requirements for installing the InfraStruXure PDU, Symmetra PX UPS, and Battery Enclosure. Consult your local codes and the NEC for additional requirements.
InfraStruXure System—Ins tallation and Start-Up 9 W eight Considerations Ensure that the floor and sub-floor can suppor t the total weight of the confi guration when concentrated on the leveling feet. If you are placing equipment on a raised floor , consult the flooring manufacturer for loading requireme nts before installing equipment.
10 InfraStruXure System—Installation and Start-Up Heat Output Consider the heat dissipation ratin gs of equipment to determine cooling requirements. Additional cooling equipment may be required. The following table shows the heat output of the In fraStruXure PDU and the Symmetra PX UPS.
InfraStruXure System—Ins tallation and Start-Up 11 Electrical Requir ements and Specifications Pr ocedures r e quiring a licensed electrician Electrical r equirements Ele c tr ic al Ha zar d Pr oced.
12 InfraStruXure System—Installation and Start-Up Cr oss T ie Output Cir cuit Br eaker Overview The optional cross tie output circu it breaker allows two separate UPSs that are fed from two different power sources (dual-fed) to be tied together to cr eate a 2N system.
InfraStruXure System—Ins tallation and Start-Up 13 Emer gency Power Off (EPO) Overview T o provide a mechanism for emer gency power off, a ttach a remote switch (not included) to the EPO interface on the PDU monitori ng unit. The EPO interface ( ) is connected to the PDU Main Input switch ( ) and to the UPS internal EPO switch ( ).
14 InfraStruXure System—Installation and Start-Up Basic Installation Pr ocedur e This section provides the basic st eps that you need to perform wh en installing InfraS truXure power and rack components. Follow the references prov ided with each step for detailed instructions.
Site Planning: Basic Install ation Proced ure InfraStruXure System—Ins tallation and Start-Up 15 7. Connect utility cond uctors to the PDU. A licensed electrician must connect utility power . 8. Connect AC power and co ntrol wiring. 9. Connect DC power wiri ng.
Site Planning: Basic Instal lation Procedure 16 InfraStruXure System—Installation and Start-Up 16. Start the system. Only qualified, APC-trained personn el may perform a system start-up. 17. Configure the InfraStruXure Manager. See page 45 for detaile d instructions.
InfraStruXure System—Ins tallation and Start-Up 17 To o l s R e q u i r e d The following tools are required to perform the pr ocedures in this manual.
18 InfraStruXure System—Installation and Start-Up Installation Pr ocedur es.
InfraStruXure System—Ins tallation and Start-Up 19 Installation Pr ocedur es Level the PDU, UPS, RDP , NetShelter and Battery Enclosur es Leveling feet are attached under the enclosure at each corner .
20 InfraStruXure System—Installation and Start-Up Exchange Side Panels Before installing the Infra S truXure PDU, Symmetra PX UPS, an d Battery Enc losure, you will need to exchange side panels so that the adjacent panels will have matchi ng hol es for joining the enclosures together and for routing inp ut and output wiring between them.
Installation Procedures: Exchange Side Panels InfraStruXure System—Ins tallation and Start-Up 21 2. Remove the solid side panels from the sides of the UPS that will be adjacent to the PDU and the Battery Enclosure in your planned con figuration.
22 InfraStruXure System—Installation and Start-Up Attach the PDU, UPS, and Batter y Enclosur e 1. Move the PDU, Symmetra PX UPS, and Battery Enclosures into position, aligning the holes in the adjace nt side panels. 2. Level the PDU, Symmetra PX UPS, and Battery Enclosure by using a level and adjusting the leveling feet on each enclosure.
InfraStruXure System—Ins tallation and Start-Up 23 Ensur e that All Power is Off How to ensur e that all power is off 1. Set the UPS System Enable switch to OFF . 2. Set the Battery Enclosure DC Disconnect breaker to OFF . Ele c tr ic al Ha zar d Before you proceed, ensure that power is off by following the procedur e in this section.
Installation Pro cedures: Ensure that All Power is Off 24 InfraStruXure System—Installation and Start-Up 3. Set the Main Input ( A ) and Bypass Input ( B ) switch es and the Cr oss Tie Input ( X ) circuit breaker (if applicable) on the PDU to the OFF position.
InfraStruXure System—Ins tallation and Start-Up 25 Connect Utility Conductors to the PDU War n in g Only a certified electrician can connec t utility conductors to the InfraS truXur e PDU. See al s o For detailed instructions see Certified Electrician’ s Instructions (990- 1469A), which was included with your PDU do cumentation.
26 InfraStruXure System—Installation and Start-Up Connect AC Power and Contr ol Wiring Attach AC power and control wiring to the UPS. The power wi res are coiled in the bottom of the PDU. There are five main input wires, four bypass input wires, and fou r ou tput wires coiled on the floor of the PDU.
Installation Procedures: Connect AC Power and Control Wiring InfraStruXure System—Ins tallation and Start-Up 27 Connect AC power wiring. 1. Attach the bypass wires ( L1 , L2 , L3 , N ) to the four UPS bypass bus bars with corresponding labels ( ).
Installation Pro cedures: Connect AC Power and Control Wiring 28 InfraStruXure System—Installation and Start-Up Connect contr ol wiring. 4. Connect the EPO control wires from the PDU an d Battery Enclosure to the EPO board on the UPS. The control wires are harnessed and coiled in the floor of the PDU and Battery Enclosure, respectively .
Installation Procedures: Connect AC Power and Control Wiring InfraStruXure System—Ins tallation and Start-Up 29 5. Connect the Maintenance Bypa ss control wire harness from the PDU to the Maintenance Bypass interface board of the UPS. There ar e two wire harnesses coiled and secured in the PDU.
30 InfraStruXure System—Installation and Start-Up Connect DC Power Wiring Ele c tr ic al Ha zar d Only qualified personnel trained by APC may connect the Batte ry Enclosur e to the Symmetra PX UPS or to another Battery Enclosure. War n in g The supplied power and ground wires are for internal side-panel wiring only .
Installation Procedures: Conn ect DC Power Wiring InfraStruXure System—Ins tallation and Start-Up 31 Cascade Battery Enclosures If you have multiple Battery Enclosures as part of your InfraS truXure system, you can cascade Battery Enclosures to form a “daisy-chain” to a Symmetra PX UPS.
Installation Pro cedures: Connect DC Power Wiring 32 InfraStruXure System—Installation and Start-Up Connect power cables from the Battery Enclosure to the Symmetra PX UPS 1. Route the Battery Enclosu re DC output cables to the Symmetra PX UPS th rough the hole in the adjacent side panels.
InfraStruXure System—Ins tallation and Start-Up 33 Connect an Emer gency Power Off Switch Overview Connecting the switch. Choose one of the following methods to co nnect a switch to the EPO interface: • Contact closure • 24 VDC •2 4 V A C The EPO connections are made at the PDU user connection plate.
Installation Procedures: Conn ect an Emergency Power Off Switch 34 InfraStruXure System—Installation and Start-Up Connect an EPO switch to t he user connection plate and test the switch 1. Connect the switch to the EPO connection point terminals located on the bottom side of the PDU user connection plate.
Installation Procedures: C onnect an Emergency Power Off Switch InfraStruXure System—Ins tallation and Start-Up 35 3. T est the EPO switch to ensure that it is wired and working correctly: a. Place the Arm/T est rocker switch in the Te s t position.
Installation Procedures: Conn ect an Emergency Power Off Switch 36 InfraStruXure System—Installation and Start-Up Safety warnings Hazardous v oltage from the bran ch circuit must be isolated from the 24 V AC, 24 VDC, and contact closure.
InfraStruXure System—Ins tallation and Start-Up 37 Connect User Input Contacts and Relay Outputs to the User Connection Plate Overview The figure below sh ows the location of the user conn ection plate. It is moun ted on the roof of the PDU enclosure, and the co nnections are made from inside the en closure.
Installation Pro cedures: Connect User Input Contacts and Relay Outputs to the User Con nection Plate 38 InfraStruXure System—Installation and Start-Up How to connect contacts to the PDU monito ring unit 1. Choose one or more contact numbers on the user connection plate to wh ich you will connect the contacts.
InfraStruXure System—Ins tallation and Start-Up 39 Install Shielding T r oughs, Shielding Partitions, and Cable Ladders Shielding T roughs and Shielding Partit ions for overhead wiring along r ows I.
Installation Pro cedures: Install Shielding Troughs, Shielding Partition s, and Cable Ladders 40 InfraStruXure System—Installation and Start-Up Shielding Partitions. There are two types of Shielding P arti tions, each of which forms a side wall of a trough for da ta cables.
InfraStruXure System—Ins tallation and Start-Up 41 Install InfraStruXur e Rack-Mount Devices Install the Rack Automatic T ransfer Switches (A TS) Install a Rack A TS in the top of each enclosure for overhead wiring, and in the bottom of each enclosure for wiring under the floor .
42 InfraStruXure System—Installation and Start-Up Route and Attach Overhead Wiring Connect the sub-feed power cable conductors to a thr e e-pole breaker on the PDU The sub-feed power cable is connec ted to the RDP and the cable’ s wires are terminated with ferrules.
Installation Procedures: Route and Attach Overhead Wiring InfraStruXure System—Ins tallation and Start-Up 43 Route and attach power cables to eq uipment racks If you ordered overhead wiring , connect the prewir ed power cables of the InfraStruXure PDU as follows: 1.
Installation Pro cedures: Route and Attach Overhead Wiring 44 InfraStruXure System—Installation and Start-Up – For dual-feed devices within a r edundant system : attach a power cable from each PDU into two diff erent Rack PDUs in the NetShelter VX Enclosure.
Installation Procedures: Route and Attach Overhead Wiring InfraStruXure System—Ins tallation and Start-Up 45 5. From each NetShelter VX Enclosure, run the power cable of the appropriate APC power ma.
46 InfraStruXure System—Installation and Start-Up Route Data Cables to the InfraStruXur e Manager Hub (or Switch) Connect network cables to components Connect a Cat-5 network cable (provided) to the network or 10Base-T ports on your APC InfraStruXure devices.
Installation Pro cedures: Route Data Ca bles to the InfraStruXure Manager InfraStruXure System—Ins tallation and Start-Up 47 Route network cables to th e InfraStruXure Manager Hub (or Switch) Overhead r outing. 1. Install Shielding Partitions and Cable Ladders.
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InfraStruXure System—Ins tallation and Start-Up 49 Start-Up Pr ocedur e Safety warnings This section provides instructions on how to perform a system start-up . Do not skip any steps in this procedure. Ensur e that all power is off 1. Set the UPS System Enable switch to OFF .
Start-Up Procedure: InfraStruXu re System 50 InfraStruXure System—Installation and Start-Up 3. Set the Main Input ( A ) and Bypass Input ( B ) switch es and the Cr oss Tie Output ( X ) circuit breaker (if applicable) on the PDU to the OFF position. 4.
Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 51 Apply power to the system 1. Set the upstream main (and bypass, if applicable) utility circuit breaker to ON. 2. Ensure A-B-C clockwise pha se rotation at the top of the Main Inp ut ( A ) switch on the PDU, using a phase rotation meter .
Start-Up Procedure: InfraStruXu re System 52 InfraStruXure System—Installation and Start-Up 7. Install at least one power modu le in the Symmetra PX UPS. Install power modules starting from the lowest available shelf. Push each module completely into the enclosure.
Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 53 9. Set the Battery Enclosure DC Disconnect circuit breaker to ON . 10. Set the UPS System Enable switch to ON. When the System Enable switch is in the ON position, the UPS is running on battery .
Start-Up Procedure: InfraStruXu re System 54 InfraStruXure System—Installation and Start-Up V erify UPS batter y operation 1. Rea d the messages displayed on the Symmetra PX UPS display interface: Note any alarms and verify that they are appropriate for start-up conditions.
Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 55 The UPS interface displays the following fault screen: f.
Start-Up Procedure: InfraStruXu re System 56 InfraStruXure System—Installation and Start-Up V erify pr oper voltage and phase ro tation on the PDU 1. Close (turn ON) the Q1 circuit breaker on the InfraStruXu re PDU to apply power to the UPS . 2. Ensure A-B-C clock wise rota tion at the UPS input bus bars, using a phase rotation meter .
Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 57 6. Set the PDU Bypass Input ( B ) switch to ON. 7. Ensure A-B-C clock wise rota tion at the UPS Bypass bus bars , using a phase rotation meter .
Start-Up Procedure: InfraStruXu re System 58 InfraStruXure System—Installation and Start-Up When the System Enable switch is in the ON position, the UPS is running on battery . The Startup screen appears on the display interface of the Symmetra PX UPS, and then the top-level status screen a ppears on the displa y interface.
Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 59 5. Close (turn ON) the Q2 circuit breaker on the PDU. The interface will display th e following fault message: e. Selec t S tart up on Ba tt , and press the E NTER key .
Start-Up Procedure: InfraStruXu re System 60 InfraStruXure System—Installation and Start-Up V erify pr oper phasing: place the UPS into bypass operation 2. Use a true RMS voltmeter to make sure that ther e is no dif ference in potential between L1 IN and L1 OUT , L2 IN and L2 OUT , and L3 IN and L3 OUT on the Q3 circuit breaker .
Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 61 3. Close (turn ON) the Q3 circuit breaker on th e InfraS truXure PDU. 4. Open (turn OFF) the Q2 cirucit breaker on the InfraStruXure PDU. The UPS will display a Forced Bypass message on the display interface an d the Fault LED will be red.
Start-Up Procedure: InfraStruXu re System 62 InfraStruXure System—Installation and Start-Up Return from maintenance bypass operat ion 2. Close (turn ON) the Q2 circuit breaker on the InfraStruXure PDU. 1. Command the UPS into static bypass op eration through the UPS display interface: a.
Start-Up Procedure: InfraSt ruXure System InfraStruXure System—Ins tallation and Start-Up 63 3. Open (turn OFF) the Q3 circuit breaker on the InfraStruXure PDU. The UPS automatically re turns from S tatic Bypass. Power the PDU Distribu tion Cir cuit Br eakers 1.
Start-Up Procedure: InfraStruXu re System 64 InfraStruXure System—Installation and Start-Up Close Cr oss-Tie 1. If applicable, ensure A-B-C clockwise rotation at the bottom of the PDU cross tie output circuit breaker , using a phase rotation meter .
InfraStruXure System—Ins tallation and Start-Up 65 Configure the InfraStruXur e Manager Once all equipment is installed, the network cables are connected to the InfraStruXure Manager hub (or switch), and start-up of the system is complete, configure the InfraStruXure Manager.
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InfraStruXure System—Ins tallation and Start-Up 67 Appendix A : System Operation How to T ransfer the UPS into Maintenance Bypass Operation When servicing the UPS, transfer the UPS into maintenance bypass operation. When the UPS is operating in maintenanc e bypass, input power fl ows directly to the PDU and out to the load equipment.
Appendix A : System Operation 68 InfraStruXure System—Installation and Start-Up Note The H3 LED above the Q3 circuit breaker illuminates, in dicating that it is safe to operate the Q3 circuit breaker . 2. Close (turn ON) the Q3 circuit breaker on the PDU.
Appendix A : System Operation InfraStruXure System—Ins tallation and Start-Up 69 The UPS is now in main tenance bypass operation. 5. Set the Battery Enclosure DC Disconnect circuit breaker to the OFF position. 6. Open (turn OFF) the Q1 circuit breaker on the PDU.
70 InfraStruXure System—Installation and Start-Up How to Return fr om Maintenance Bypass Operation Note Select Help from the top-level menu screen on th e PDU display interface and select the second help topic, Returning fr om PDU Maintenance Bypass , or follow the procedure below: 1.
Appendix A : System Operation InfraStruXure System—Ins tallation and Start-Up 71 4. Set the UPS System Enable switch to the ON position. The UPS will show a For ced Bypass message on the display interface, and the Fault LED will be red. 5. Command the UPS to ap ply power to the load: a.
Appendix A : System Operation 72 InfraStruXure System—Installation and Start-Up c. Select UPS Into Bypass on the Control menu, and press the E NTER key . Control Menu d. Confirm the selection on the next screen: select Y es, UPS into Bypass , and press the E NTER key .
InfraStruXure System—Ins tallation and Start-Up 73 How to Ensur e T otal Power Off 1. Command the UPS to turn off power to the load: a. Press the E SC key at the top-le vel status screen to open the top-level menu an d have access to eight submenus.
Appendix A : System Operation 74 InfraStruXure System—Installation and Start-Up 3. Set the Battery Enclosure DC Disconnect circuit breaker to the OFF position. 4. Pull out all battery units in the Battery Enclosures to the red battery disconnect line.
InfraStruXure System—Ins tallation and Start-Up 75 How to Apply Power to the System This procedure instructs on how to apply power to a system that has already been inst alled. For initial start-up instructions, see InfraStruXu r e 80 kW Installation and S tart-Up .
Appendix A : System Operation 76 InfraStruXure System—Installation and Start-Up 4. Ensure that all battery units are pushed all the way into the Battery Enclosures and locked into position. 5. Set the Battery Enclosure DC Disconnect circuit breaker to ON.
Appendix A : System Operation InfraStruXure System—Ins tallation and Start-Up 77 7. Read the messages displayed on the UPS display interface: a. Note any alarms, and verify tha t they are appropriate for start-up conditions. b. V erify that the UPS accepts the input.
Appendix A : System Operation 78 InfraStruXure System—Installation and Start-Up 9 . T o apply power to the PDU distribution panel, close (turn ON) the Q2 circuit breaker on the PDU . 10. T o apply power to the PDU power cords an d connected equipment, close (turn ON) the distribution panel circuit breakers.
InfraStruXure System—Ins tallation and Start-Up 79 Appendix B : Single-Line Diagrams 2/0 Load Port Opti o n 0W1873 V I 2A A S Lamps Shunt T rip Aux Swit ch Dual Aux Swit ch Current Monitoring V olta.
Appendix B : Single-Line Diagrams 80 InfraStruXure System—Installation and Start-Up Bypass Input Bottom Feed Opti on 208V AC Input Bottom Feed Opti on 0W1884 Byp ass Input GND X-T ie GN D Outp ut S .
Appendix B : Single-Line Diagra ms InfraStruXure System—Ins tallation and Start-Up 81 2/0 Load Port Opti o n 0W1873 V I 2A A S Lamps Shunt T rip Aux Swit ch Dual Aux Swit ch Current Monitoring V olt.
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InfraStruXure System—Ins tallation and Start-Up 83 Appendix C: Changes in This Manual Overview The following list documents the sp ecific changes made to this manual since its last release (990- 1467A). General changes An index was added to the end of this manual.
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Index InfraStruXure System—Installation and Start-Up 85 B battery enclosure attaching the , 20 cascading , 28 connect communicatio n cables , 19 connect DC power wiring , 27 – 29 dimensions , 6 le.
86 InfraStruXure System—Installation and Start-Up Emergency Power Off (EPO), connect , 30 – 31 exchange side panels , 18 – 19 install InfraStr uXure rack- mount devices , 37 install shielding tr.
InfraStruXure System—Installation and Start-Up 87 Symmetra PX UPS. See UPS. system applying power to , 47 – 49 , 71 – 74 operation , 63 – 74 single-line diagrams , 75 – 78 system enable swit.
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*990-1467B* APC W orldwide Customer Support Customer support for this or any other APC produ ct is available at no charge in any of the following ways: • V isit the APC W eb site to access documents in the APC Knowledge Base and to submit customer support requests.
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Wenn Sie American Power Conversion InfraStruXureTM System noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für American Power Conversion InfraStruXureTM System - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von American Power Conversion InfraStruXureTM System reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über American Power Conversion InfraStruXureTM System erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
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