Benutzeranleitung / Produktwartung 312394V des Produzenten Graco
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Instructions - Parts PR70 ™ and PR70v ™ Feed Systems Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of two-component materials. For professional use only. Not approved for use in European explosive atmosphere locations.
Related Manuals 2 312394V Contents Related Manuals ........................... 2 Product Configurator ....................... 3 Warnings ................................ 1 0 Grounding ............................... 1 2 Installation ..................
Product Configurator 312394V 3 Product Configurator An example of the product configurator would be the following configurator code. The following part number fields apply for the PR70 and PR70v part numbering configurator fields.
Product Configurator 4 312394V 4 140, Available in Nylon Only 5 160 6 180 7 200 8 220 9 240 A 260 B 280 C 300 F 320 G 360 H 400 J 440 L 480 M 520 R 560 S 600 T 640 U 720 W 800 X 880 Y 960 Z Custom Hig.
Product Configurator 312394V 5 C3 LC0163 Recirculating, On-Board Tanks, 3/16 in. (4.8 mm) - 15 ft (4.6 m) C4 LC0164 Recirculating, On-Board Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) C5 LC0165 Recirculating, On-Board Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m) C6 LC0166 Recirculating, On-Board Tanks, 1/4 in.
Product Configurator 6 312394V GH LC0406 High Pressure, 3/4 in. (19 mm) - 10 ft (3.0 m) GJ LC0407 High Pressure, 3/4 in. (19 mm) - 15 ft (4.6 m) GK LC0432 High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) GL LC0433 High Pressure, Recirculating, On-Board Tanks, 3/8 in.
Product Configurator 312394V 7 Code M Part Applicator Mounting N LC0294 None, Customer Mount Controls and Applicator 1 LC0292 Mast Mount, Controls & MD2 Applica- tor Machine Mounted 2 LC0293 Mast .
Product Configurator 8 312394V W LC0129 8 L, Twin Polyethylene Tanks and Lids, Two 240V Agitators, with Shut-Off Valves X LC0160 Accumulator, Fluoroelastomer Y LC0297 Accumulator, EP Z LC0237 7.5 L, Stainless Steel, High Level Sen- sors, 240V Heat --- When ordering tanks for spare or replacement parts, refer to Parts , page 27.
Product Configurator 312394V 9 U LC0132 On-Board, Pneumatic Agitate, De-gas, Fill Port V LC0142 Off-Board Pneumatic Agitator - 30 L W LC0143 Off-Board Pneumatic Agitator - 60 L Z LC0146 Off-Board Vacu.
Warnings 10 312394V Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings.
Warnings 312394V 11 FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area.
Grounding 12 312394V Grounding Products that include electric agitators, heated hoses, or heated tanks must be grounded. In the event of an elec- trical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric cur- rent.
Installation 312394V 13 Installation Polyethylene Tank Lid with Agitator 1. Remove tethered quick-release pin (213) from both sides of tank support beam (224). 2. Slide the clamp (222) out of each side of the sup- port beam (224) until it hits the stop.
Installation 14 312394V Pneumatic Agitator Motor Ground Pneumatic Agitator Motor To ground the agitator connect one end of the ground wire (A) to the ground connector (B) on the agitator mounting bracket. Connect the other end of the wire to a true earth ground.
Installation 312394V 15 Stainless Steel Tanks 1. Empty the tank. 2. Insert the PTFE proximity sensor well (2102) into the tank and turn until flush with the flat face of the tank. 3. Insert the proximity sensor (2101) into the proximity sensor well (2102).
Installation 16 312394V Auto-Refill Installation The Auto-Refill assembly is shipped uninstalled. The Auto-Refill assembly can be installed in multiple places on the tanks. See F IG .5 . Pressure Transducer and Flow Meter Installation See manual 312760.
Startup 312394V 17 Startup 1. Locate power switch at rear of machine and turn power on. The display module will automatically turn on and begin to load. 2. Slide the system air pressure relief switch up. It is the yellow tab located at the rear, left of the machine.
Pressure Relief Procedure 18 312394V Pressure Relief Procedure Models with Advanced Display Module 1. Place a waste container below the dispense valve. 2. Navigate to the Manual screen. 3. Press the Open Dispense Valve button on the Man- ual screen to relieve chemical pressure.
Setup 312394V 19 Setup Level Sensor Calibration Polyethylene Tanks 1. Empty tanks by executing multiple shots. 2. Relieve pressure. See Pressure Relief Procedure , page 18. 3. With the level sensor installed, locate the “[OUT OFF]” button. Activate teach mode by holding the button down for at least two seconds but no more than six seconds.
Setup 20 312394V Vacuum De-gas 1. Models with ADM: To prevent machine movement, press the Machine Disable Mode key ( ). Models with SDM: To prevent machine movement, press the Red button . 2. Close the shut-off ball valves at the base of the tanks. 3.
Setup 312394V 21 Vacuum De-gas and Vacuum Auto-Fill 1. Press the Select Operating Mode button ( ) repeatedly to select Shot, Sequence, or Operator (Manual) mode.
Setup 22 312394V Accumulator Filling 1. Relieve accumulator air pressure to zero using accumulator air pressure regulator (106). 2. Install material feed line to accumulator material inlet (143a) on refill valve (143). 3. Place a waste container below the ball valve (109).
Shutdown 312394V 23 Shutdown If the machine is to remain idle for an extended period of time, perform the following steps. 1. Place a waste container below the dispense valve. 2. If installed, remove static mixer from the end of the dispense valve. 3.
Repair 24 312394V Repair Tank Removal 1. On models without ball valves, empty tanks by executing multiple shots. On models with ball valves, close the ball valves. 2. Relieve pressure. See Pressure Relief Procedure , page 18. 3. For polyethylene tank models, remove the two screws (211) that attach the tank T-beam support to the pump sub-assembly.
Repair 312394V 25 Stainless Steel Tanks 1. Remove the stainless steel tanks from the base. 2. Remove four long screws (506d) holding the ball valve assembly together. 3. Remove three screws (505) holding the tank to the top plate of the ball valve assembly.
Repair 26 312394V Agitator Fuse Replacement 1. Slide open the fuse drawer (706). 2. Remove old fuse (707) and replace with new fuse. 706 707 ti12559a.
Parts 312394V 27 Parts Accumulators, Assemblies LC0160 and LC0297 126 127 128 124 144 144 122 123 129 136 130 131 132 133 127 111, 121 112 143 142 113 141 114 115 119 116 118 116 117 Apply thread sealant tape to male npt threads prior to installation.
Parts 28 312394V Accumulators, continued 105 108 125 120 140 139 137 138 102 103 135 135 106 135 103 108 109 107 134 101 Apply thread sealant tape to male npt threads prior to installation.
Parts 312394V 29 ✖ Not shown. Ref Part Description Qty 101 15T679 COVER, front, accumulator, mild steel, PR70 1 102 01/1449/99 COVER, back, accumulator, mild steel 1 103 96/0282/98 FASTENER, screw, button head cap screw, 8-32 x 0.38, stainless steel 6 104 84/1460-1/11 LABEL, accumulator, air pressure 1 105 82/0053/11 GAUGE, 0-30psi, 2 in.
Parts 30 312394V 8 Liter Polyethylene Tanks CAUTION The electric agitators used with on-board tanks will fail prematurely when material viscosity exceeds 24,000 cps.
Parts 312394V 31 * Parts included in kit 255481. † Parts included in kit 255479. Parts included in kit 255480. ** Part not shown. Ref Part Description Quantity 255241, Tank 255281, Tank with Bal.
Parts 32 312394V Polyethylene Tank Agitators Electric Agitator Assemblies 255246 and 255503 717 715 716 720 710 720 711 723 717 715 716 721 725 701 704 706 707 705 712 703 715 719 702 724 708 709 708 714 Assembly 255246 Shown Shown for reference only.
Parts 312394V 33 † Part not shown. Ref Part Description Qty 701 01/2218/97 ENCLOSURE, agitator, electric, prmv/f, hd 1 703 01/2219/97 PLATE, adapter, electric agitator, hd, prm 1 704 81/2218-1/11 MOTOR, 50 rpm, 60 in-lb, 120V, 1.
Parts 34 312394V Pneumatic Agitator Assembly 255730 818 817 815 816 809 818 810 821 817 815 816 819 801 802 808 813 823 805 824 804, 811 807 806 814 822 Apply thread sealant tape to male npt threads prior to installation.
Parts 312394V 35 Ref Part Description 801 82/0216/11 MOTOR, motor, pneumatic, agitator, 0.32 hp 1 802 94/0838/96 VALVE, needle, 1/8 npt x 1/8 npt, male / female 1 804 01/1189/98 ADAPTER, coupling, air motor, agitator 1 805 5-01-0510 SCREW, socket head cap, 10-32 x 5/8 in.
Parts 36 312394V Agitator Shaft, 255724 907 904 903 905 901 902 901 906 905 ti12458a Ref Part Description Qty 901 01/2230-1/98 PADDLE, agitator, tfm tank, stainless steel 2 902 01/2230-2/98 SUPPORT, mount, paddle, agitator 1 903 96/0097/98 FASTENER, screw, socket head cap, 10-24 x 1.
Parts 312394V 37 On-Board Stainless Steel Tanks Tank Assemblies LC0237, LC0238, LC0254, and LC0255 Right hand tank shown, left hand tank is mirror image. 306 309 301 308 307 305 303 302 304 2 Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall before adding heat blanket.
Parts 38 312394V † Not shown. See Integrated Heat manual referenced at beginning of this manual. ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. Ref Part Description Qty 301 --- Refer to Tanks for Use with Dust Covers and Tanks for Use with Clampdown Covers , page 44, for replacement or spare parts.
Parts 312394V 39 Tank Assemblies 255284, 255285, LC0235, LC0236, LC0012, and LC0013 † See Ball Valve, Assembly 255280 , page 40 for parts information. It is recommended that the flat face of the tank faces the back of the base machine. Right hand tank shown, left hand tank is mirror image.
Parts 40 312394V Ball Valve, Assembly 255280 2204a 2204b 2204c 2202 2201 2204g 2204f 2204e 2204d 2204h 2204j 2205 2206 2203 ti12564a Ref Part Description Qty 2201 96/0075-1/99 WASHER, flat, sae, 7/16, mild steel, n series 1 2202 96/0075/99 WASHER, lock, split, 7/16, mild steel 1 2203 121012 SCREW, M8 x 1.
Parts 312394V 41 Flange Assembly, 256896 The flange assembly can be installed if no tanks or accumulators are installed. It allows for other feed sys- tem options to be installed onto the pump subassembly. * Part not shown. Ref Part Description Qty 2701 15M237 Flange, 1-1/2 in.
Parts 42 312394V On-Board Stainless Steel Tank Lids Lid Assemblies LC0019 to LC0026 and LC0130 to LC0132 CAUTION The electric agitators used with on-board tanks will fail pre- maturely when material viscosity exceeds 24,000 cps. Use pneumatic agitators if material viscosity exceeds 24,000 cps.
Parts 312394V 43 † Part not shown. ‡ Spare clamps will be provided with all clamp-down lid assemblies. Ref Part Description Quantity LC0019, Lid assembly with Relief LC0020, Lid assembly LC0021, L.
Parts 44 312394V Tanks for Use with Dust Covers Tanks for Use with Clampdown Covers Ball valve shutoff assemblies and mounting hard- ware must be ordered separately. LC0012 7.5 L stainless steel LC0235 7.5 L stainless steel with high level port LC0013 3 L stainless steel 24U714 7.
Parts 312394V 45 Lid Assembly LC0018 1302 1304 1301 1303 Apply thread sealant tape to male npt threads prior to installation. 1 ti12461a Ref Part Description Qty 1301 15M956 LID, mod, 7.5L & 3L, stainless steel 1 1302 96/0127/98 FASTENER, socket head cap screw, 1/4-20 x 0.
Parts 46 312394V Off-Board Stainless Steel Tanks Tank Assemblies LC0054 and LC0055 † Parts can be purchased in Tank Kit 255389 which includes the tank body, a basic tank lid with clamps, and a tank lid gasket. Parts can be purchased in Tank Kit 256633 which includes the tank body, a basic tank lid with clamps, and a tank lid gasket.
Parts 312394V 47 Tank Assemblies LC0259 and LC0260 408 407 401 404 405 406 402 403 Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall before adding heat blanket. Secure heat blanket to tank with string laced through eyelets.
Parts 48 312394V † Not shown. See Integrated Heat manual referenced at the beginning of this manual. ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.
Parts 312394V 49 Off-Board Stainless Steel Tank Lids Lid Assembly LC0101 Ref Part Description Qty 1101 111384 PLUG, pipe 2 1102 122767 BUSHING, 1/2 npt x 1/4 npt, stainless steel 2 1103 94/0736/96 VAL.
Parts 50 312394V Lid Assembly LC0102 Ref Part Description Qty 1201 187875 GAUGE, pressure, fluid 1 1202 122767 BUSHING, 1/2 npt x 1/4 npt, stainless steel 2 1203 15M861 FITTING, reducer, pipe, 3/4 x 1.
Parts 312394V 51.
Parts 52 312394V Lid Assemblies LC0050, LC0144, LC0145, LC0146, LC0147 CAUTION The electric agitators used with off-board tanks will fail prematurely when material viscosity exceeds 48,000 cps. Use pneumatic agitators if material vis- cosity exceeds 48,000 cps.
Parts 312394V 53 Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator kit 24J182 is the replacement for 255670.
Parts 54 312394V Lid Assemblies LC0042, LC0043, LC0142, and LC0143 CAUTION The electric agitators used with off-board tanks will fail prematurely when material viscosity exceeds 48,000 cps. Use pneumatic agitators if material vis- cosity exceeds 48,000 cps.
Parts 312394V 55 † Part not shown. Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator kit 24J182 is the replacement for 255670.
Parts 56 312394V Lid Assemblies LC0047, LC0048, LC0051, LC0052 CAUTION The electric agitators used with off-board tanks will fail prematurely when material viscosity exceeds 48,000 cps. Use pneumatic agitators if material vis- cosity exceeds 48,000 cps.
Parts 312394V 57 Ref Part Description Quantity LC0047, LID, assy, 7.5 gal, agit LC0048, LID, assy, 15 gal, agit LC0051, LID, assy, 7.5 gal, agit, vac, fill LC0052, LID, assy, 15 gal, agit, vac, fill 1.
Parts 58 312394V Vacuum Tree Manifold, 255342 Vacuum Tree Manifold, 257746 Ref Part Description Qty 2901 82/0220-1/11 GAUGE, 30 in. hg, 30 psi, liquid filled 1 2902 94/0900-R2/99 VALVE, ball, 2-way, 1/4 npt, female, 2K, mild steel 2 2903 121087 FITTING, tee, male-male-male, 1/4 in.
Parts 312394V 59.
Parts 60 312394V Stainless Steel Tank Agitators Electric Agitator Motor Assembly, 256822 1701q ti17646a 1701a 1701f 1701b 1701p 1701o 1701n 1701m 1701l 1701i 1701j 1701h 1701z 1701af 1701u 1701ag 1701.
Parts 312394V 61 ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. Ref Part Description Qty 1701 257605 HOUSING, agitator 1 . 1701a 124741 MOTOR, agitator 1 . 1701b 16K267 ADAPTER, plate, agitator motor 1 . 1701c 158223 WASHER 4 .
Parts 62 312394V Electric Agitator Motor, Assemblies 255337 and 255338 † Part not shown. 2509 2501 2513 2511 2505 2502 2506 2508 2507 2511 2512 2504 2503 Assembly 255337 Shown ti12584a Ref Part Desc.
Parts 312394V 63 Pneumatic Agitator Motor Assembly, 02/1116/50 2605 2604 2601 2602 2606 2603 ti12585a Ref Part Description Qty 2601 82/0216/11 MOTOR, pneumatic, agitator, 0.
Parts 64 312394V Pneumatic Agitator Motor, 255670 NOTE: This agitator assembly is no longer available. Piece parts from the assembly can be ordered but if the entire assembly is needed then agitator kit 24J182 must be ordered. --- Not available for sale.
Parts 312394V 65 Agitator Blade Assemblies 257607 and 257608 1902 1901 Assembly 257607 Shown ti12468a 1901c 1901b 1901a 1901b 1901c 1901d ti12474a Ref Part Description Qty 1901 257604 BLADE, assy, electric agitator 2 1901a 15Y362 BLOCK, blade, coupler, 1 in.
Parts 66 312394V Level Sensors Polyethylene Tanks Level Sensors, Assembly LC0278 2001 2003 2002 ti12470b Ref Part Description Qty 2001 123549 SENSOR, level, quick disconnect 2 2002 121686 CABLE, M8 x .
Parts 312394V 67 Stainless Steel Tanks Level Sensors 2102 2101 2103 2104 ti12469a Sensor Package Description Reference Number, Description, Quantity 2101 2102 2103 2104 121511 Level Sensor 01/0025-EF/87 Level Sensor Well 15U978 Sensor Well Cap 121684 CABLE, 2 m 121694 CABLE, 3 m LC0279 Low level sensor for two 7.
Kits 68 312394V Kits Mixer and Shroud Options MD2 Valve Kits Machine Rebuild Kits Tank Accessories † Item includes only the pump. A vacuum kit must be pur- chased to install the pump onto the tank. Kit includes all parts needed to connect a nitrogen tank to the material tank.
Kits 312394V 69 Vacuum Kits These vacuum kits contain the parts necessary to attach a vacuum pump to the tanks. Refill Kits Refill Kits 256659 and 256660 are designed to turn on and off a transfer pump as needed to keep the tanks at the proper fluid level.
Dimensions 70 312394V Dimensions Machine with On-Board Tanks PR70 PR70v † Assembly dimensions listed are maximum for all assemblies under the given title. On-board stainless steel tank dimensions include ball valves and vacuum de-gas in maximum height calculation.
Dimensions 312394V 71 Machine with Off-Board Tanks PR70 PR70v † Assembly dimensions listed are maximum for all assemblies under the given title. C B A D ti12623c ti12624c Ref † Assembly Dimensions, in. (mm) 30 L Tank 60 L Tank No Agitators With Agitators No Agitators With Agitators A 55.
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Technical Data 312394V 73 Technical Data Metering Pump Effective Area ..................... 80 to 960 mm 2 (0.124 to 1.49 in. 2 ) per side Small Air Cylinder Effective Area ................... 4560 mm 2 (7.07 in. 2 ) Large Air Cylinder Effective Area .
Graco Standard Warranty 74 312394V Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
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Wenn Sie Graco 312394V noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Graco 312394V - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Graco 312394V reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Graco 312394V erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Graco 312394V besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Graco 312394V verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Graco 312394V. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Graco 312394V gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.