Benutzeranleitung / Produktwartung 308793L des Produzenten Graco
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Instructions – Parts List GRACO INC.ąP .O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 1997, Graco Inc. is registered to I.S. EN ISO 9001 HIGH FLO R Pumps Designed for low pressure, medium volume circulation of finishing materials NOTES: Stainless steel pumps are severe-duty and electropolished.
2 308793 T able of Contents Symbols 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Models 5 . . . . . . . . . . . . . . . . . .
308793 3 W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury . D This equipment is for professional use only . D Read all instruction manuals, tags, and labels before operating the equipment.
4 308793 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re- sult in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed. Refer to Grounding on page 7.
308793 5 Pump Models NOTE: These pumps are not suitable for metering. Contact your Graco distributor for more information. CARBON STEEL MODELS Maximum Air (or Hydraulic*) Working Pressure Maximum Fluid Working Pressure Complete Pump Part No.
6 308793 Pump Models NOTE: These pumps are not suitable for metering. Contact your Graco distributor for more information. SEVERE-DUTY ELECTROPOLISHED ST AINLESS STEEL MODELS Maximum Air (or Hydraulic*) Working Pressure Maximum Fluid Working Pressure Complete Pump Part No.
308793 7 Installation (All Pumps) Application The High-Flo pump is designed for low pressure, medium volume circulation of finishing materials such as paints and stains. Do not use this pump for flushing or purging lines with caustics, acids, abrasive line strippers, and other similar fluids.
8 308793 Installation (All Pumps) Mount the Pump This pump can be mounted on a floor stand, cart, wall bracket, or drum. The floor stand shown in Figs. 4 and 5 is Part. No. 220581. Instructions for mounting the pump are supplied with the mounting accessory .
308793 9 Installation (All Pumps) Non-Circulating Systems In non-circulating systems with a fluid outlet that can be closed off (causing the pump to stall), install a fluid pressure relief valve (AA) and a return line (BB) lead- ing back to the fluid supply line (C).
10 308793 Installation (Air-Powered Pumps) Air Line to Motor W ARNING A bleed-type master air valve (M) is required in your system, to help reduce the risk of serious injury including splashing fluid in the eyes or on the skin, and injury from moving parts if you are adjust- ing or repairing the pump.
308793 11 Installation (Air-Powered Pumps) 01923A Fig. 4 KEY A Mix T ank B Pump Stand C Fluid Supply Line; 38 mm (1–1/2 in.) minimum diameter D Fluid Shutoff V alve E Fluid Line; 25 mm (1 in.
12 308793 Installation (Hydraulic-Powered Pumps) Hydraulic Power Supply CAUTION The Hydraulic Power Supply must be kept clean at all times to avoid damage to the motor and hydraulic power supply . 1. Blow out hydraulic lines with air and flush thor- oughly before connection to the motor .
308793 13 Installation (Hydraulic-Powered Pumps) 01924A Fig. 5 KEY A Mix T ank B Pump Stand C Fluid Supply Line; 38 mm (1–1/2 in.) minimum diameter D Fluid Shutoff V alve E Fluid Line; 25 mm (1 in.
14 308793 Notes.
308793 15 Operation (All Pumps) Before Y ou Start the Pump Read and follow all instruction manuals, labels and tags supplied with this pump and with all the accesso- ries you add to the system, before operating the sys- tem. Flush the Pump Before First Use The pump was tested in lightweight oil.
16 308793 Operation (Air-Powered Pumps) Starting and Adjusting the Pump 1. Charge the surge tank, if you are using one. See the separate instruction manual, 307707. 2. Open all fluid shutoff valves (D). 3. Open the dispensing valve/spray gun at the last gun station and keep it open while starting the pump.
308793 17 Operation (Hydraulic-Powered Pumps) Starting and Adjusting the Pump 1. Charge the surge tank, if you are using one. See the separate instruction manual, 307707. 2. Open all fluid shutoff valves (D). 3. T urn on the hydraulic power supply . 4.
18 308793 Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required. Estab- lish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.
308793 19 Maintenance Air Line Lubricator Keep properly filled for automatic air motor lubrication. Air Line Filter Drain and clean as necessary . Hydraulic Power Supply Check Carefully follow the hydraulic power supply manufac- turer ’ s recommendations on reservoir and filter clean- ing, and periodic changes of hydraulic fluid.
20 308793 Notes.
308793 21 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 15. 1. Relieve the pressure. 2. Check all possible problems and solutions before disassembling pump.
22 308793 Service Disconnecting the Displacement Pump NOTE: T o change only the throat packings without removing the displacement pump from the motor , refer to page 25.
308793 23 Service D For President (Fig. 8) and Viscount (Fig. 9) pumps: NOTE: If the coupling rod (G) and tie rods (C) have been disassembled from a President or Viscount motor , refer to Reassembling the Coupling Rod and Tie Rods.
24 308793 Service Reassembling the Coupling Rod and Tie Rods (President and Viscount only) NOTE: Use this procedure only if the coupling rod (G) and tie rods (C) have been disassembled from a President or Viscount motor , to ensure proper align- ment of the motor shaft to the piston rod.
308793 25 Service Replacing the Throat Packings Without Disconnecting the Displacement Pump NOTE: T o replace the throat packings as part of a complete servicing of the displacement pump, refer to page 27. NOTE: Throat packing kits are available. Refer to page 45 to order .
26 308793 Service T orque to 135 N S m (100 ft-lb). 7522B 1 1 21 OUTLET Lips of v-packings must face down. T orque to 34–40 N S m (25–30 ft-lb). Apply sealant to threads. 5 7 17 1 7 12 Lubricate. Models 239859, 239860, 240612, and 240613 use 8 v-packings (20), instead of 5 UHMWPE (20) and 3 leather (25) as shown for all other models.
308793 27 Service Repair Kits Pump seal kits are available for each pump size. Throat packing kits are also available. Refer to page 45 to order . Parts supplied in the pump seal kit are marked with one asterisk in the text and drawings, for example (2*).
28 308793 Service 01930C Fig. 13 1 3 2 Severe-Duty Electropolished Stainless Steel Pump Shown 16 15 16 12 14 13 9 8 10 7 5 11 17 2 3 2 18 1 19 20 26 21 22 9 8 23 24 7 25 INLET OUTLET 20 20 25 18 4 17 (Ref) 5 34 7 6 Relief valve intake seat. Intake seat without a relief valve.
308793 29 Service Reassembling the Displacement Pump NOTE: When thread sealant is specified, use low strength (blue) Loctite r . 1. Place the halves of the piston (16) around the packing (15*) and snap them together . See Fig. 15. 2. Apply thread sealant to the piston rod (17) threads.
30 308793 T orque to 135 N S m (100 ft-lb). 7522B 01932 Fig. 15 1 3 4 2 16 *15 16 10 7* 5 11 *2 3 *2 1 21 8 23 INLET OUTLET 18* *7 8 Side View of Outlet Housing (22) 18* Lips of v-packings must face down. Relief valve intake seat must be installed on the left side of the housing (1 1), as shown.
308793 31 Notes.
32 308793 Parts (President Pumps) CARBON STEEL PUMPS Model 220560, Series B, 2:1 Ratio Model 220561, Series B, 3:1 Ratio Model 237223, Series B, 3:1 Ratio Model 239855, Series A, 3:1 Ratio, stubby Ref Part No. No. Description Qty 101 205038 MOT OR, President; see 306982 1 102 183033 ROD, tie ; 13.
308793 33 Parts (President Pumps) CARBON STEEL PUMPS Model 220560, Series B, 2:1 Ratio Model 220561, Series B, 3:1 Ratio Model 237223, Series B, 3:1 Ratio Model 239855, Series A, 3:1 Ratio, stubby SEVERE-DUTY , ELECTROPOLISHED ST AINLESS STEEL PUMPS Model 220562, Series C, 1.
34 308793 Parts (Quiet Senator Pumps) CARBON STEEL PUMPS Model 220565, Series B, 3.5:1 Ratio Model 220567, Series B, 2.5:1 Ratio Ref Part No. No. Description Qty 101 220571 MOT OR, Quiet Senator See 307592 for parts 1 102 183033 ROD, tie ; 13.
308793 35 Parts (Quiet Bulldog Pumps) CARBON STEEL PUMPS Model 220577, Series B, 4:1 Ratio Ref Part No. No. Description Qty 101 215255 MOT OR, Quiet Bulldog See 307304 for parts 1 102 183033 ROD, tie; 13.
36 308793 Parts (V iscount I+ Pumps) CARBON STEEL PUMPS Model 236601, Series B, Model 236605, Series B, Model 236712, Series B Ref Part No. No. Description Qty 101 236417 MOT OR, hydraulic, Viscount I+ See 308330 for parts 1 102 183033 ROD, tie ; 13.
308793 37 Displacement Pump Parts CARBON STEEL DISPLACEMENT PUMPS Model 239833, Series A ; for Pump Models 220561, 236601, and 239855 Model 239834, Series A ; for Pump Models 220560, 220565, and 236605 Model 239835, Series A ; for Pump Models 220567, 220577, and 236712 Model 239860, Series A ; for Pump Model 237223 NOTE: Part numbers vary by pump.
38 308793 Displacement Pump Parts CARBON STEEL DISPLACEMENT PUMPS Model 239833, Series A ; for Pump Models 220561, 236601, and 239855 Model 239834, Series A ; for Pump Models 220560, 220565, and 23660.
308793 39 Displacement Pump Parts SEVERE-DUTY ELECTROPOLISHED ST AINLESS STEEL DISPLACEMENT PUMPS Model 239836, Series B ; for Pump Models 220564, 236602, and 239854 Model 239837, Series B ; for Pump .
40 308793 Displacement Pump Parts SEVERE-DUTY ELECTROPOLISHED ST AINLESS STEEL DISPLACEMENT PUMPS Model 239836, Series B ; for Pump Models 220564, 236602, and 239854 Model 239837, Series B ; for Pump .
308793 41 Displacement Pump Parts SEVERE-DUTY ELECTROPOLISHED ST AINLESS STEEL DISPLACEMENT PUMPS, WITH BSP THREADS Model 240606, Series A, with tri-clamp adapters ; for Pump Model 240625 Model 240607.
42 308793 Displacement Pump Parts SEVERE-DUTY ELECTROPOLISHED ST AINLESS STEEL DISPLACEMENT PUMPS, WITH BSP THREADS Model 240606, Series A, with tri-clamp adapters ; for Pump Model 240625 Model 240607.
308793 43 Displacement Pump Parts SEVERE-DUTY ELECTROPOLISHED ST AINLESS STEEL DISPLACEMENT PUMPS, WITH BSP THREADS Models 240608 and 240612, Series A, with tri-clamp adapters ; optional Models 240609 and 240613, Series A, without tri-clamp adapters ; optional NOTE: Part numbers vary by pump.
44 308793 Displacement Pump Parts SEVERE-DUTY ELECTROPOLISHED ST AINLESS STEEL DISPLACEMENT PUMPS, WITH BSP THREADS Model 240608, Series A, with tri-clamp adapters ; optional Model 240609, Series A, w.
308793 45 Seal and Throat Packing Kits NOTE: T o find the part number of a repair or conversion kit, read down the chart to find the desired kit description, then read left to right to find the kit number for your pump.
46 308793 Notes.
308793 47 Accessories Packing Nut Wrench 1 10335 For tightening the packing nut. Graco-Approved Hydraulic Fluid 169236 20 liter (5 gal.) 207428 3.8 liter (1 gal.) 180090 0.9 m (3 ft) long Pump Mounting Adapter Kits Provides adapter plate and tie rods for retrofitting existing motor to a High-Flo displacement pump.
48 308793 Pump Mounting Hole Diagram Gasket 161806 247.7 mm (9.75 in.) Four 1 1.1 mm (0.44 in.) diameter holes on 10.5 in. Bolt Circle Bolt Pattern for 218742 Surge T ank Stand 01943 160.2 mm (6.41 in.) 277.5 mm (1 1.1 in.) 30 _ 60 _ 185.0 mm (7.4 in.
308793 49 Notes.
50 308793 T echnical Data 1.5:1 Ratio President Pump Model 220562 Category Data Maximum W orking Pressure 1.9 MPa, 19 bar (270 psi) Air Operating Range 0.1–1.2 MPa, 1.4–12 bar (20–180 psi) Air Consumption See Performance Chart Fluid Flow at 60 cycles per minute 68.
308793 51 T echnical Data 2:1 Ratio President Pumps, Models 220560 and 220563 Category Data Maximum W orking Pressure 2.5 MPa, 25 bar (360 psi) Air Operating Range 0.1–1.2 MPa, 1.4–12 bar (20–180 psi) Air Consumption See Performance Chart Fluid Flow at 60 cycles per minute 49.
52 308793 T echnical Data 3:1 Ratio President Pumps, Models 220561, 220564, 237222, 237223, 239855, 239854, 240618, and 240619 Category Data Maximum W orking Pressure 3.4 MPa, 34 bar (500 psi) Air Operating Range 0.1–1.1 MPa, 1.4–1 1 bar (20–166 psi) Air Consumption See Performance Chart Fluid Flow at 60 cycles per minute 37.
308793 53 T echnical Data 3:1 Ratio President Pumps, Models 220561, 220564, 237222, 237223, 239855, 239854, 240618, and 240619 T o find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating air pressure (psi/MPa/bar): 1.
54 308793 T echnical Data 2.5:1 Ratio Quiet Senator Pumps, Models 220567 and 220570 Category Data Maximum W orking Pressure 1.7 MPa, 17 bar (250 psi) Air Operating Range 0.28–0.7 MPa, 2.8–7 bar (40–100 psi) Air Consumption See Performance Chart Fluid Flow at 60 cycles per minute 89.
308793 55 T echnical Data 3.5:1 Ratio Quiet Senator Pumps, Models 220565 and 220568 Category Data Maximum W orking Pressure 2.4 MPa, 24 bar (350 psi) Air Operating Range 0.28–0.7 MPa, 2.8–7 bar (40–100 psi) Air Consumption See Performance Chart Fluid Flow at 60 cycles per minute 65.
56 308793 T echnical Data 4:1 Ratio Quiet Bulldog Pumps, Models 220577, 220578, 240625, and 240626 Category Data Maximum W orking Pressure 2.8 MPa, 28 bar (400 psi) Air Operating Range 0.28–0.7 MPa, 2.8–7 bar (40–100 psi) Air Consumption See Performance Chart Fluid Flow at 60 cycles per minute 90.
308793 57 T echnical Data V iscount I+ Pumps, Models 236601 and 236602, 244142 Category Data Maximum Working Pressure 3.1 MPa, 31 bar (450 psi) Maximum Hydraulic Working Pressure 10.
58 308793 T echnical Data V iscount I+ Pumps, Models 236605 and 236606 Category Data Maximum Working Pressure 2.1 MPa, 21 bar (300 psi) Maximum Hydraulic Working Pressure 10.3 MPa, 103 bar (1500 psi) Hydraulic Oil Consumption See Performance Chart Maximum Hydraulic Motor Fluid T emperature 54 _ C (134 _ F) Fluid Flow at 60 cycles per minute 55.
308793 59 T echnical Data V iscount I+ Pumps, Models 236712 and 236713 Category Data Maximum Working Pressure 1.5 MPa, 15 bar (225 psi) Maximum Hydraulic Working Pressure 10.3 MPa, 103 bar (1500 psi) Hydraulic Oil Consumption See Performance Chart Maximum Hydraulic Motor Fluid T emperature 54 _ C (134 _ F) Fluid Flow at 60 cycles per minute 75.
60 308793 Graco Standard W arranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by a n authorized Graco distributor to the original purchaser for use.
Ein wichtiger Punkt beim Kauf des Geräts Graco 308793L (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Graco 308793L noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Graco 308793L - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Graco 308793L reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Graco 308793L erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Graco 308793L besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Graco 308793L verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Graco 308793L. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Graco 308793L gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
