Benutzeranleitung / Produktwartung 24B591 des Produzenten Graco
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Instr uctions GLC 4400 Lubrication Contr oller 313855H For controlling and monito ring single-line resist ive, parallel, series pr ogressive and dual line, automatic lubricati on systems. Not for use in e xplosive atmospheres! P a rt No.: 24B591, Series C: DC P ower P ar t No.
Warnings 2 313855H Wa r n i n g s The f ollo wing warnings are f or the setup , use, grounding, maintenance, and repair of this equipment. Th e e xclama- tion point symbol alerts you to a gener al warning and the hazar d symbol ref ers to procedure-specific risk.
Component Identi fication 313855H 3 Component Identification K eypad, Displa y , and Icons Run Mode Functions Direction Arro ws A Up and Down Arro w K eys: Adjusts contr ast. B Left and Right Arro w K eys: Adjusts brightness. • Press the LEFT and RIGHT ARRO W ke ys simultaneously t o manually start a pump cycle.
Component Identification 4 313855H Icons The f ollo wing icons are used through out this instruction manual and on the Controller’ s Run and Setup Screens . Ref er to this tab le if you are unsure of an Icon’ s meaning. *See Field E, page 3 f or location of these Function Icons .
Installation 313855H 5 Installation T ypical Installation The installation shown in F IG . 2 is only a guide f or selecting and inst alling system components . Contact your Gr aco distrib utor f or assistan ce in planning a system to su it you r needs .
Installation 6 313855H Installing the Lubrication Contr oller 1. Select a flat surf ace to install the Lubrication Con- troller . Dr ill mounting holes . Ref er to Mounting Hole La y out provided in the T ech nical Data section of this manua l, page 34.
Installation 313855H 7 System Configuration and Wiring The System Configur ation Diagr ams (F IG . 5 - F IG . 7) , Sensor Wiring Diagr ams (F IG . 8 - F IG . 10) and Wiring Diagr ams (F IG . 11 - F IG . 16) on the f ollowing pages, sho w typical I njector , Divider V alv e and Dual Line lubrication system config- urations.
Installation 8 313855H System Configuration F IG . 5 GLC 4400 External Low Level Alarm Remote Manual Run Machine Count Switch Low Level Switch Pump Reservoir Master Divider V alve Secondary Divider V alves Cycle Switch Divider V alve System External O.
Installation 313855H 9 F IG . 6 GLC 4400 External Alarm Cycle Machine Count External Low Level Alarm External O.K. Low Level Switch Pump Reservoir Dual Line System Cycle Switch Bi-flo V alves Lubricat.
Installation 10 313855H F IG . 7 GLC 4400 External Low Level Alarm Remote Manual Run Machine Count Switch Low Level Switch Pump Reservoir Injector System Pressure Switch Injectors Lubrication Points V ent Line Pump On/Off External O.
Installation 313855H 11 System Wiring NO TE: On an AC controller (p/n 24B596), the J7 strip is line (input ) voltage but the J6 str ip is all 24VDC. On a DC controller (p/n 24B59‘) , the J6 and J7 terminals all ca rry the input voltage.
Installation 12 313855H Pump ON = Time; Pump OFF = Time 9 - 30VDC 100V A C/240V A C F IG . 11 *Dry Contact, F IG . 8 shown. For other config uration, see F IG .
Installation 313855H 13 System Wiring Pump ON = Cycle or Pr essure; Pump OFF = Time 9 - 30VDC 100V A C/240V A C F IG . 13 *Dry Contact, F IG . 8 shown. For other config uration, see F IG . 9 or F IG . 10 . F IG . 14 *Dry Contact, F IG . 8 shown. For other config uration, see F IG .
Installation 14 313855H System Wiring Pump ON = Cycle or Pressure; Pump OFF = Mac hine Count 9 - 30VDC 100V A C/240V A C F IG . 15 Dry Contact, F IG . 8 shown. For other co nfiguration, see F IG . 9 or F IG . 10. F IG . 16 Dry Contact, F IG . 8 shown.
Installation 313855H 15 System Wiring Options All Units: Low Le vel Switch / Exter nal Man ual Run / O .K. Contact Out NO TICE Do not connec t any of the SW+ (13,9,5,1) and SW- (16,12,8,4) pins together , either direct ly or via a s witch closure.
Installation 16 313855H System Wiring Options: Alarm Out 9 - 30VDC 100/240V A C F IG . 18 F IG . 19 16 (SW-) 15 (SEN4) 14 (IN4) 13 (SW + ) 12 (SW-) 1 1 (SEN3) 10 (IN3) 9 (SW + ) 8 (SW-) 7 (SEN2) 6 (IN.
Setup 313855H 17 Setup When you first tur n o n power to the Lubr ication Cont rol- ler , the following identification screen displa ys. A Displa y Contrast Adjustment: UP an d DO WN Arrows can be used to ad just the displa y contrast. B Brightness Adjustment: LEFT an d RIGHT Arrows can be used to adjust th e backlight brightness.
Setup 18 313855H 8. If the PIN Code you entered is cor rect, the System Setup Screen, shown in F IG . 22 displays . 9. If the PIN Code you entered is inco rrect, the digits flash. The Code m ust be re-entered b y repeating steps 4 and 5. NO TE: • As soon as any arro w k ey is presse d, the numer als stop flashing.
Setup 313855H 19 7. Press ENTER. 8. Select TIMER from the pull-down list. 9. Press RESET . The Ma in Screen displays. NO TE: When TIMER is selected, the Timer Icon will dis- pla y on the top right cor ner of the screen . PRESSURE Setup NO TE: Time is displa yed in HH:MM:SS .
Setup 20 313855H Cycl e Mode Select ion If the Cycle Mode is selected you will also be prompted to set the desired number of cycles. NO TE: A cycle is equal to two switch closure transitions at the cycle switch input. 10. Use the Arrow keys to mov e the cursor over the CYCLES field.
Setup 313855H 21 If TIME is select ed: If TIME is selected y ou will al so be prompted to set the specific amount of time . 1. Use the Ar row ke ys to mov e the cursor ov er the TIME field.
Setup 22 313855H 4. Use the RIGHT arro w to mo v e the cursor t o the ne xt field. Repeat st ep 3. NO TE: The maxim um number of Counts y ou can setup in this field is 9999. 5. Use the Arro w ke ys to mov e the cursor o v er the TIME field. 6. Press ENTER.
Setup 313855H 23 Second: At P ower Up , a delay occurs, the pump is off; then the nor mal lube cycle that was in process when power w as removed, is resumed. 1. Use the Ar row ke ys to mov e the cursor ov er the PO WER UP pull-down menu. 2. F rom the pull-down menu, select OFF .
Setup 24 313855H 5. F rom the pull-down menu, select ON. 6. Press ENTER. 7. Use the Arro w ke ys to mov e the cursor o v er the DELA Y TIME field. 8. Press ENTER. NO TE: Time is displa ye d in MM:SS. 9. Use the UP/DO WN arro ws to mo v e up and down through the n umbers 0-9 until the first number in the DELA Y TIME is displa y ed in the field.
Setup 313855H 25 10. Use the Arrow keys to mov e the cursor over the TIME ON field. 11. Press ENTER. NO TE: The time is displa yed in Seconds. 12. Use the UP/ DO WN arro ws to mov e up and down through the n umbers 0-9 until t he first number of the TIME ON y ou are creat ing is displa yed in the fiel d.
Setup 26 313855H DISPLA Y Setup 1. Use the UP/DOWN Arrow k e ys to mov e the cursor ov er DISPLA Y . 2. Press ENTER to display the DISPLA Y setup screen. Displa y Bac klight The displa y bac klight can be set to turn off after a pro- grammed amount of time .
Setup 313855H 27 Quick Cycl e Screen Setup The Quic k Cycle screen setup is used to setup a T rou- blesho oting profile . 1. Use the Ar row ke ys to mov e the cursor ov er the CYCLES field. 2. Press ENTER. 3. Use the UP/DO WN arro ws to mo v e up and down through th e numbers 0-9 until the first number you want in th e CYCLES field is displa y ed.
Setup 28 313855H Low Le vel Filtering Screen Setup The Low Le vel Filtering screen setup is used to filte r out spurio us signals from ro tating paddle ty pe low le v el sen- sors. NO TE: When using the GLC4400 with the G3 A utomatic Lubrication Pump , it is recommende d that the lo w le v el filterin g be set to G3 defaults .
Run Mode 313855H 29 Run Mode When y ou first turn the Lubrication Controller po w er on, the identification scre en shown in F IG . 53 displa ys. A Displa y Contrast Adjustment: UP an d DO WN Arrows can be used to ad just the displa y contrast.
Run Mode 30 313855H Prelube P ower Up If Prelube is enable d (page 22) , the prog rammed pre- lube sequence oc curs. If no Prelube seque nce has been selected, t he lube cycle that was in progress at po wer do wn is resumed.
Run Mode 313855H 31 Pump On Ended with Cycle Switc h Activation If the Pump On sequence has be en progr ammed to end by a Cycle Switch Activation: • The GLC 4400 pum p output relay activates (J7-3) and will stay on until the correct number of cycle s witch closures is receiv ed (J6-3) ( see Setup Menus , Cycle End Setup page 19 ).
Run Mode 32 313855H • The GLC 4400 pum p output relay activates (J7-3) and will stay off until the correct number of counts (J6-15) o ccur (see Se tup Men us, Pu mp Off , page 20). • The Pump On LED (A) remains off during this time . • The Pump Off icon (C) disp la ys.
Troubleshooting 313855H 33 T r oubleshooting Pr ogram Settings Description Problem Solution Timer f ails to activ ate solenoid No pow er supplied to solenoid P ower light off: Timer is not receiving power . V er ify connec tions and veri fy pow er supply .
Technica l Data 34 313855H T echnical Data Input Contact P ower Source DC - model 24 B591 9 - 30 VDC P ower Source A C - model 24B596 100 V AC to 240 V AC - 50/60 Hz P ower consumpt ion 24 W atts Cycl.
Dimensions 313855H 35 Dimensions Mounting Hole La y out 4.8 in. (122 mm) 4.72 in. (120 mm) 3.58 in. (90.85 mm ) 4.17 in. (105.92 mm) 3.23 in. (82.0 mm).
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents.
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Wenn Sie Graco 24B591 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Graco 24B591 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Graco 24B591 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Graco 24B591 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Graco 24B591 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Graco 24B591 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Graco 24B591. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Graco 24B591 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
