Benutzeranleitung / Produktwartung ZONELINE 2800 des Produzenten GE
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G E Z o n e l i n e ® p a c k a g e d t e r m i n a l a i r c o n d i t i o n e r s 2 0 0 7 c o n tr a ct s a l e s a r c h i t e c ts a n d e n g i n e e rs d a t a m a n ua l.
Q ui c k R ef er en c e 2 8 00 S e r i e s C o o l i n g w it h E le ct ri c H e a t 2 800 and 3 800 Serie s Con trol P ane l 5800 Ser ies Cont rol Pane l F u l l S pe cs o n p a g e s 5 4 a n d 5 5 A.
3 ge.c om Elec tri c Heat A mps inc lude el ect ric he ater an d fan moto r curren t draw. 265-v olt unit s are to be per manent ly conne cte d in comp liance w ith Na tiona l Elec tric al Code a nd loca l codes a nd have a f acto ry- inst alled ju nct ion bo x on the c hassi s.
4 T h e Z o n e l i ne ® 2 800 , 3 800 a n d 5 800 S e r i e s h a v e i n co r p o r a t e d c h a ng e s s u g g e st e d b y c u st o m er s, a lo n g w it h e n ha n ce m en ts b y G E ’ s T ec h no l o g y T ea m a nd c ha n ge s n e c e s s a ry t o m e e t n e w U L a nd N E C r eq u i r em e n ts .
5 ge.c om T a b le o f Co n t en ts F ro nt Co ve r 1 Mi ni Spe cs 2 800, 3 80 0 and 5 800 Ser ie s 2 Mi ni Spe cs P ow er Con nect io n Ki ts an d N ome nc lat ure 3 Th e 2 800 /3800 / 5800 and Dry 2.
6 I n tr od uct io n This ma nual is des igned to pro vide prod uct , performanc e and app licati on info rmation to our customers and their arc hitects and engi neers for use in selection and des ign.
7 ge.c om Th e Z o ne l i ne ® S ys t em The typic al Zon eline installa tion cons ists of the wall case (or sleeve) , chassi s, and exterior gri lle. Some in stallati ons may use a su b -base for support of the unit or for ease of electric al conn ections.
8 Z o ne li n e ® F ea tu r es AZ AZ AZ 2 80 0 3800 5800 Enhanc ed Dehumidification — Dr y Air 25 Optional N/ A N/ A Cooling EE R Range (230 Volts/26 5 Volts) 10.2 - 12. 7 10. 0 - 12.7 10.2 - 13.0 Heating COP Range (230 V olt s/2 65 V olt s) N/ A 3.
9 ge.c om F ea t u r e s a n d Be ne f i ts S t a n d a rd P h ys i c a l D i m en s i o n s GE has mai ntai ned the sam e dimen sions si nce 196 1 — 42" wide x 1 6" hig h x 13-3 / 4" deep Repl acemen t of older units is made easy .
10 F ea t u r e s a n d Be ne f i ts F a n- On l y Se tt i n g – H I G H /L O W The un it provi des the opti on of selectin g either HIGH or LOW speed for Fan-Only opera tion.
11 ge.c om F ea t u r e s a n d Be ne f i ts U p-F r on t A ir F i lt e rs T wo i nt erc han ge abl e up- fr on t fil ter s, e asy to re mo ve and rei nst al l, ma y be c lea ned w ith out op eni ng or r emo vin g th e r oom fro nt. Cl ea n fil ter s by brus hi ng , va cu um in g or back - flus hin g u nde r f au cet or sh owe r h ead .
12 A u xi l ia ry Co n tr o l S wi t ch es These swit ches ar e located behind the room cabine t under the contro l panel. 2 8 00 a nd 3 800 S e r i e s Sw itc hes Desc ri pti on Left S wit ch es ( 1).
13 ge.c om A u xi l ia ry Co n tr o l S wi t ch es These swit ches ar e located behind the room cabine t under the contro l panel. 5 800 S e r i e s Sw itc hes Desc ri pti on Left S wit ch es ( 1) ALL.
14 C en t r a l De sk C on t r ol Some in stallat ions may want to govern the ability of the unit to oper ate from a con trol dev ice rem ote to the unit or ev en remo te to the roo m in which the unit is loc ated. The gene ral term gi ven to system s such as thi s is Centr al Desk Con trol.
15 ge.c om The AC voltage may not be com patible with some soli d-state therm ostats. The fan speed for th e 2 80 0 Se ries in re mot e the rmost at ope rati on is select ed by the c onn ection of th e fan wir e fro m the therm osta t to eithe r the HIGH or L OW term inal on the un it.
16 R em ot e T he rm os t at Co n tr o l H e a t P u m p M o d e l s The Z onelin e ® 380 0 and 5800 Series heat pump uni t s may be co nnected to a sing le-stage c ooling/ two -stage heating thermo stat desig ned for use with heat pump system s.
17 ge.c om R em ot e T he rm os t at Co n tr o l M ul ti p le Un its C on ne ct ed t o O n e R em o t e T h er mo st at ( 2 800 Se ri es ) One rem ote co ntrol thermostat ma y be used to con trol mul tiple res istanc e heat Zo nelin e units, howe ver the un its may no t be wired di rect .
18 H ea t P u m p s a n d E ne rg y S a v i ng s • GE Zo nel ine ® Hea t P um ps a re d es ign ed to pro vi de co st -eff ic ie nt hea t p ump oper ati on w hi le m on it ori ng ro om con di tio ns to mai nt ai n c om fo r t.
19 ge.c om H ea t P u m p s a n d E ne rg y S a v i ng s H e a t P u m p O pe r a t i o n — Z o n e l i ne 3 80 0 a n d 5 800 S e ri e s Heat sou rces : Heat pump , heat pump and si multa neous electric res istanc e heat or electric res istanc e heat.
20 Hi gh Wa ll M ou nt — Fo r units moun ted hig h in the wal l, the disc harge louvers sho uld be at a setting that provid es the most horiz onta l air dis charg e.
21 ge.c om D i me ns i on s RA B 7 1A W A L L CA S E W ALL OPE NIN G 16- 1 / 4" MIN . x 42- 1/4" MIN. RA B 7 7 W A LL CA S E W ALL OPE NIN G 16- 1 /2" MIN. x 42 -3 /8" MIN. W AL L CA S E W IT H C H AS SI S I N ST A L L E D W AL L CA S E W IT H S UB -B AS E *SHOWN WITH ACCESS COVERS REMOVED.
22 W a l l C a se A choi ce of wal l cases is av aila ble for the Z onelin e. ® RAB 7 1A — This insu lated case is c onstructed o f hea vy- gaug e galv aniz ed steel and f in ished with a pro tective baked-enam el finish for protectio n and appear ance.
23 ge.c om S u b-B as e ( C on t i n ue d ) RAK2 04D 30P 208 /23 0 volt 30-amp rece ptacl e. Recep tacle is NE MA6-3 0R with 18" of # 12A WG wir es attached to the rec eptacl e.
24 W a l l C a se I n st al la ti on Da ta ( C on t i n u ed ) For new construction, early plan ning with the arch itect is neces sary . Uni t locati on, electric al co nnection lo cations , and wal l.
25 ge.c om Do not remov e the stif fener from insi de the wal l case or the weath er closu re pane l from the outsi de face of the wal l case unt il the outd oor grill e and chass is are rea dy to be insta lled. Insta llatio n of Wa ll Case in W all Openi ng 1.
26 F RA MI N G F OR W AL L CA S E Bri ck V eneer and F rame Const ructio n F AS TE NI N G W AL L CA SE Fig ur e 1 Fig ur e 2 MAIN STUD J ACK STUDS HEADER – 4" x 4" OR 2 - 2" x 4" ON EDGE 16-1/4" MIN. RAB71 16-1/2" MIN. RAB77 ADJUS T ABLE FRAMING T O SECURE THIS DIMENSION 42-1/4" MIN.
27 ge.c om W AL L S E CT I O N – D ET A I L E D S I D E V I EW F ram e an d Bric k V enee r In stal lati on Cor d set con nected CAULK* Su b-Base Co nnect ed CAULK* STEEL LINTEL RAB71 13-3/4" RAB77 13-7/8" 20-7/8" (RAB71) 21" (RAB77) ROOM CABINET 2" MIN.
28 W AL L S E CT I O N – D ET A I L E D S I D E V I EW Win dow , 2" c urtain or pa nel w all inst all atio n with rag rear gril le ex te nded beyo nd ou ter wall surfac e ROOM CABINET Gasket an.
29 ge.c om W AL L CA S E I NS T AL LA TI O N – C O R D S ET C O N N E CT E D Exam ple : bloc k an d ven eer – dime nsi ona l dat a and com men ts Ar e als o app lic able to o ther types o f co nstructi on Manuf acturer Required Minimum Installation Clearance 1/4" (See note 1) Allow For Electrical Wiring 0" Min.
30 M ET A L CA S E EXT E NS IO N F OR W AL LS D E E P E R T H A N 1 3- 1/ 8 " ( 1 1 - 1/ 8" W I TH S UB -B AS E ) Fie ld fa bric ate d – ge reco mme nds th e use of on e of the d eeper RAB 7 1 wal l ca ses o f fe red a s spec ial orde r ite ms.
31 ge.c om CAULK* A DIMENSIONS: A. DIST ANCE FROM GRILLE OR CASE TO OUTSIDE SURFACE OF WALL PLUS 2" TO 4" (T O INSERT UNDER CASE). B. 1" DRIP LIP (MINIMUM) C. 42" PLUS - SUFFICIENT TO FIT SNUGGL Y UNDER AND UP AROUND THE CASE. D. 2" MINIMUM (CAUTION: WHEN CAULKING DO NOT BL OCK DRAIN HOLES IN CASE OR GRILLE.
32 RA B 7 1/ 7 7 W A LL CA S E I NS T AL LA TI O N - RA K2 04 S E R I E S S U B- B AS E C ON N E CT E D Exam ple : fra me & brick vene er - d ime nsi onal data and comm ents Ar e als o app lic able to o ther types o f co nstructi on T OP VIEW Manuf acturer Required Minimum Installation Clearance 1/4" (See note 1) 3" Min.
33 ge.c om RA K2 04 S E R I ES S UB -B AS E I N ST A LLA T IO N A N D E L E CTR I CA L D A T A RAB 71/7 7 Wa ll Ca se RAK4002B CHASEW A Y OPTION (Shown Without Chassis and W all Case for Installation Location Only .) NO TE: TYPE “E” MOUNTING CLIP MUST BE USED WITH MOLDED CASE.
34 C on de ns at e D i sp os al S ys t em s C o o l i ng C o n d e n sa t e Air con diti oner s prod uc e con den sate wat er as a res ult of low eri ng th e hum id ity of the ar ea bein g con diti one d. Whe n the indo or co il tempe rat ur e is be low the dew poi nt, mo istu re in t he air cond ens es int o wat er dro plets on the coi l.
35 ge.c om W AL L CA S E W IT H RA D 1 0 D RA I N K I T Externa l Dr ain. See pag e 36 for int erna l dr ain. SEE P AGE 36 NOTE #6 SCREWS REAR GRILLE “ A ” MET AL “B” PLAS TIC SQUARE DRAIN HOLES NEOPRENE SPONGE GASKET 1/2" O.
36 W AL L CA S E W IT H RA D 1 0 D RA I N K I T In ter nal Dr ai n. See pa ge 3 5 for ext erna l dr ain. SCREWS “ A ” MET AL “B” PLAS TIC SQ UARE DRAI N HOLES NEOPRENE SPONGE GASKET STEEL MOUN.
37 ge.c om D uct ed In st al la ti on s 2 8 00 a nd 3 800 S e r i e s Z o n e l i n e u n i ts m a y b e u s ed i n d u ct ed i n s t a l l a t i o n s . With a ducted in stallati on it is possi ble to cond ition the air in t wo ar eas that hav e a commo n wall sepa rating them.
38 D UC T E D A P P L IC A TI O N (A Z 2 80 0 /3 80 0 S E RI E S ) 44" DUCT ADAPTER EXTENSION HAS 1/2" INSULA TION Notes: 1. RAK6052 kit includes du c t adap ter , transition and mounting har dware. 2. R AK60 1 duct extension may be installed at either end of the RAK6052 duct adapter .
39 ge.c om D UC T E D D ET A I L E D S I D E V IE W S (A Z 2 80 0 /3 80 0 S E RI E S ) See page 3 8 for all not es Lin e Cor d In stal lati on CAULK* Su b-Base In stal lat ion ANY CONSTRUCTION 12-3/4" MAX. 6-1/2" 1 0" 7 -3/32" RAK6052 ADAPTER 16-1/8" TRANSITION ROOM CABINET 3/4" MIN.
40 Ext e ri or Gr il l es Fou r st yle s of outdoo r grilles are ava ilabl e for exterior treatm ents. The standa rd stampe d alumi num gri lle (RAG60) , t he m ol de d a r ch it ec tu r al l o uv er .
41 ge.c om The ar chitectu ral desi gn of a bui lding may dictate the use of specia l or oversiz ed lo uvers for a esthetic reason s. Lou vers othe r than stand ard Zo nelin e ex teri or grill es may .
42 P ow er C on n ect i on f or 2 800 , 3 800 a n d 5 800 Se ri es Z on el in es All 2 80 0, 3800, and 580 0 Series Z oneli nes are equ ipped with uni versal heaters all owing chassis in stallati on f lexi bility . The Zo nelin e ® units are con nected to the bu ildin g power sup ply by a un ique pow er connectio n kit.
43 ge.c om T ype Mfg Pa r t No Con f igura tio n 15 AMP T andem NEMA6 - 15R Hubbell P&S 5661 5661 20 AMP Perpendi cular NEMA6 -20R Hubbell P&S 5461 587 1 30 AMP Large T andem NEMA6 -30R Hubbell P&S 9330 59 30 Es se n ti al E le me n ts Or d er in g Ov e rvi ew RAK 40 02 A Wir ing harne ss ca n be order ed sepa rat ely as RAK 40 02 CW .
4 4 M ax im u m C o n ne cte d L oa d The maxi mum con nected load of a Z oneli ne ® unit occ urs when the unit is in re sistanc e heating operation. The maximu m ampe rage sho wn in the tab les below is the combin ed tota l of the res istance heater and the indoor fa n motor .
45 ge.c om C oo li n g P erfo rm an c e D at a Z one lin e 2 800 & 38 00 Se rie s Z one lin e 2800 Dry Air 25 Zon eli ne 5800 Seri es Nom ina l C apa city Nom ina l C apa city Nom ina l C apa city.
46 L a te n t S ys t e m Ca pa c ity The to tal capa city of an ai r conditi oner is made up of the Sensi ble capa city , the outp ut of the un it used to rem ove heat fro m the air in the area bein g conditi oned, an d the Late nt capac ity , the outp ut of the un it used to deh umid if y the ai r in the area being cond itioned.
47 ge.c om F o rm u la f or C a lc u la t i n g O p er a ti n g C o s ts U s i n g A b o v e D a t a : N or ma l Y ea rl y O pe ra ti ng Da t a (Cool ing Hou rs based on 75 °F indoor tem peratu re with air cond itioner siz ed to meet the design co ndition s.
48 T y pi ca l 2 800 Se ri es , 2 08 / 2 3 0 - V ol t Wi ri n g Di ag r a m T y pi ca l 2 800 Se ri es , 2 08 / 2 3 0 - V ol t Sc he ma ti c Di ag r a m.
49 ge.c om T y pi ca l 3 800 S er ie s, 2 08 / 2 30- V ol t Wi ri n g D ia g ra m T y pi ca l 3 800 S er ie s, 2 08 / 2 30- V ol t Sc he ma ti c Di ag r a m.
50 1 2 3 4 5 6 7 8 9 10 YL YL OR OR BK BK BL BL RD RD ROOM ID. COIL OD. COIL OUTDOOR HEA TER CN1 MAIN BOARD UNIT CN5 CN2 CN104 CN6 & 7 1 2 CN3 WH WH YL YL BK BK 1 2 5 7 CN103 OPERA TION BOARD UNIT.
51 ge.c om The fol lowin g are sug gested specificati ons for the Zonel ine ® 2 80 0 Series Pa ckaged T erminal Air Conditi oner , the 3800 Series Packag ed T ermina l Heat Pum p and the 5800 Series Pack aged T ermina l Heat Pum p.
52 S u gg es t ed Bi d F o rm Sp ec ifi ca ti on s ( co n ti n ue d ) Addit ional specificat ions for GE Zon eline ® 3800 or 5800 Series Pack aged T ermina l Heat Pum p Heat pu mp units sha ll prov i.
53 ge.c om S u gg es t ed Bi d F o rm Sp ec ifi ca ti on s ( co n ti n ue d ) W eat he r R esi sta nc e. Com plete un it incl uding outsid e louver shal l be submi t ted to an ind ependen t agency for weat her res istance and water infiltratio n tests.
54 Z o ne li n e ® C ha ss is No me nc la tu r e EX A MP LE R ec ep ta cl es / S u b-Ba se s RAK204U RAK204D15P RAK204D20P RAK204D30P RAK204E15 RAK204E20 RAK204E30 Voltage N/A 230/208 230/208 230/208.
55 ge.c om S pe c ifi ca ti on s D el ux e se ri es – h ea t p um p u ni ts P re mi um s er ie s – he at p u mp un it s 265V Models AZ28E07E A Z28E09E A Z28E12E A Z28E15E AZ28E07EAP A Z28E09E AP AZ28E12E AP Capacity Cooling BTUH 7,100 9,000 11,700 14,600 6,800 8,600 11,200 EER (BTU/Watt) 12.
56 C om p le te A c c es s ory Li st K i t N u m b e r D e s c r i p t i o n F o r A d d i t i o n a l I n f o r m a t i o n R e f e r t o P a g e RA A63 Spare Filter s for AZ 2800, A Z380 0 and A Z58.
57 ge.c om G en er a l I ns ta l l at io n S ug ge sti o ns Man y times poor or non-existen t caul king aroun d the exterior of the wall case results in ai r infiltrati on caus ing the un it to run exc essiv ely . One way to ch eck for air infiltratio n is to look un der and ar ound the un it to the out doors.
58 G en er a l I ns ta l l at io n S ug ge sti o ns D u ct e d I n st a l l a ti o n C o m me n ts Ne w In stal la tio ns Th e GE Z on el ine ® 2 800 a nd 3 80 0 ser ies ar e a ppr ov ed fo r du cted inst al la tio n us ing the GE Duct Ada pt er m ode l RAK 605 2 an d th e GE Duct Exten si on RA K6 0 1.
A l ph ab et i c a l I n d ex Ca teg ory Pag e N o. Acc essory List 56 Appli cation Com ments 2 0 Auxi liary Contr ol Swit ches 12 - 13 Case Dim ension s 2 1 Cent ral Desk Con trol 1 4 Conde nsate Dis.
A ce n t ury of q ua li ty a nd in no v at io n F or mo re tha n a c en tu r y , G E h as be en co mm itt ed t o pr od uc in g i nn ov ati ve pr odu cts th at c ha ng e th e wa y pe op le li ve .
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