Benutzeranleitung / Produktwartung MILLENIUM OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT des Produzenten GE
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GE OSMONICS MILLENIUM™ REVERSE OSMOSIS UNIT Operation and Maintenance Manual SUPERCEDES P/N 14693 REV. D.
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14693e A A 31 March 2003 MILLENIUM REVERSE OSMOSIS UNIT Installation, Operation and Maintenance Manual TABLE OF CONTENTS Page CHAPTER ONE: GENERAL INFORMATION 1-1 Section 1.1 The Manual 1-3 1.2 Safety Summary 1-3 1.3 Applications 1-4 1.4 Contraindications 1-4 1.
14693e B B 31 March 2003 CHAPTER FOUR: ROUTINE MAINTENANCE 4-1 Section 4.1 4.1.1 Routine Maintenance of Millenium™ RO System Daily / Per Treatment Maintenance 4-3 4-3 4.1.2 Weekly Maintenance 4-4 4.1.3 Monthly Maintenance 4-4 4.1.4 Quarterly Maintenance 4-4 4.
14693e C C 31 March 2003 CHAPTER FIVE: TROUBLESHOOTING 5-1 Table of Content 5-3 Section 5.1 Unit Fails to Run 5-5 5.2 Unit Runs Intermittently 5-5 5.3 Motor Runs Hot 5-6 5.4 Water Produced While Unit is Off 5-6 5.5 Low Pump Pressure 5-7 5.6 Pressure Gauge Vibrates Erratically 5-7 5.
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M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 1 General Information Millenium RO System CHAPTER ONE: GENERAL INFORMATION.
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M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 3 General Information 1.1 The Manual This manual has been prepared to provide th e operator with inform ation and instructions regarding the installation, use, maintenan ce and troubleshooting of the GE Osmonics Millenium™ Reverse Osmosis System .
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 4 General Information SHOCK HAZARD: Connect this device to a proper ground c onnection in accordance with the National Electrical Code. DO NOT under any circum stances remove the ground wire or ground prong from any power plug.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 5 General Information 1.5 Environmental Considerations Prior to the installation of the Millenium™ RO System, it will be necessary to provide utilities and create an environment suitable for the trouble free operation of the RO system and its accessories.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 6 General Information WATER PURITY: Plumbing materials can significantly contribut e to the contam ination of the water. Metallic pipes (with the exception of 316 stai nless steel) must be elim inated once the purification process has begun.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 7 General Information 1.7 Fluid Components Inlet Solenoid: Located inside the Millenium™ RO at the inlet, and serves to shut off the water supply to the system, until it is actuated wh en the Inlet water valve switch is placed in the ON position.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 8 General Information Product Water Pressure: Product Water Pressure is read on a 0 to 100 PSI gauge on the front panel. Product pressures will register only when the product is back pressured (product hose removed from fitting or connected to dialysis unit).
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 9 General Information 1.8 Monitors and Controls Inlet Water Valve Switch: The Inlet Water Valve Switch is mounted on the control panel. The switch is used to energize a solenoid, pressurizing the system with feed water.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 10 General Information Product Port: The Product Port is a quick-disconnecti on port for the output of purified product water. The port has a check valve that closes when there is no hose connected to the fitting.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 11 General Information 1.9 Optional Equipment GE Osmonics offers a number of optional item s to adapt the equipment to meet specific needs. Options are available to improve portability, and to im prove the quality of the feedwater to the RO.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 12 General Information 1.10 Specifications: 1.10.1 Input Water Requirements M i n i m u m Maximum Input flow Rate 2.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 13 General Information 1.10.4 Dimensions V e r t i c a l C a b i n e t Horizo ntal Cabinet Height 25 ½ inches 8 inches Depth 15 inches 15 inches Width 8 inches 25½ inches Weight – Operating – 55 lbs.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 14 General Information 1.12 Electromagnetic Interference This equipment can generate, uses and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to other devices in the vicinity.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 15 General Information 1.14 Return Goods Authorization (RGA) Procedure If you wish to return goods for, warranty evaluation and/or credit please have your original sales order, invoice and device serial number available when you call GE Osmonics.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 16 General Information 1.15 Symbols and Abbreviations “RENALIN®” Refers to Peracetic Acid and Pe roxide-based Com pounds, such as .
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 17 General Information MNPT Male National Pipe Thread MSDS Material Safety Data Sheet Megohm/cm Million Ohms/Centimeter mw Molecular We.
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 18 General Information NOTES:.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 1 Installation Guidelines and Instructi ons Millenium RO System CHAPTER 2: INSTALLATION GUIDELINES AND INITIAL SYSTEM START-UP.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 3 Installation Guidelines and Instructi ons 2.1 Installation Considerations 1. Select a location for the Millenium™ near the required utilities and dialysis equipment.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 4 Installation Guidelines and Instructi ons valve allowing product flow. When the hose is disconnected, the product flow is stopped. 4. Make sure that the inlet water valve switch and the RO pump power switch are in the OFF position.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 5 Installation Guidelines and Instructi ons 10. Let the RO run for an additional 15 minutes or until the percent rejection and TDS values have stabilized. WARNING: Ensure that TDS and membrane perfor m ance (% rejection) are normal for the regions water quality.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 6 Installation Guidelines and Instructi ons 2.3 Product Water Analysis Procedure: In order to ensure that the RO is performing at or above AAMI (Association for the Advancement of Medical Instrumentation) St andards, it is necessary to perform an AAMI Water Quality Analysis test.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 1 1 System Operation Millenium RO System CHAPTER 3: SYSTEM OPERATION.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 3 3 System Operation 3.1 Daily Start-up WARNING: Verification of the absence of all sa nitizers, cleaners, disinfectants and chlorine/chloramines must be perform ed before RO product water is used for any patient related uses.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 4 4 System Operation 4. Briefly turn on the inlet water valve sw itch. This will release pressure from the feed water hose.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 5 5 System Operation NOTES:.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 1 Routine Maintenance Millenium RO System CHAPTER FOUR: ROUTINE MAINTENANCE.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 3 Routine Maintenance 4.1 Routine Maintenance of Millenium™ RO System GE Osmonics Millenium™ RO system s have been designed to operate with a minimum of operator attention.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 4 Routine Maintenance 4.1.2 Weekly Maintenance 1. Observe, or measure, and record the waste and product flow rates on the operation log. Allow the water temperature to stabilize before attem pting to record the results.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 5 Routine Maintenance 4.1.5 Semi-annual Maintenance 1. Check and clean the Millenium™ cooling fan and grill. 2. Check the Product Recirculation check va lve for proper operation. Refer to the check valve test instructions in this chapter.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 6 Routine Maintenance 4.2 Specific Maintenance Procedures and Instructions 4.2.1 Motor Lubricant Procedure 1. Remove the plastic plugs at both ends of the motor housing near the m otor shaft.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 7 Routine Maintenance Tubing connections:.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 8 Routine Maintenance 1. Prior to performing this maintenance on any tube fitting, release any pressure on the tubing system (i.e., turn off the pump, open a drain port, etc.). 2. Remove the red locking clip (if applicable).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 9 Routine Maintenance 4.2.4 Product Recirculation Check Valve Test With Valve In RO Unit 1. Measure TDS of Product water using a handheld meter. If RO display and TDS measurement do not m atch within a small am ount, replace check valve.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 10 Routine Maintenance 4.3 Millenium™ Cleaning Indications Foulants such as minerals, silt and organic substances may collect on the RO m embrane surface and cause the RO membra ne to foul and diminish in its function.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 11 Routine Maintenance 4.3.1 Pre-Cleaning Preparation There are two types of cleaners available, a low pH cleaner (Calcium/Iron rem oval) and a high pH cleaner (Silt/Organics removal). GE Osm onics provides these cleaners in liquid form.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 12 Routine Maintenance CAUTION: Water to be used must be chlorine free or dam age to the RO membranes m ay result.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 13 Routine Maintenance output after the dwell time. 6. Place the waste hose back in the cleaning solution container. 7. Using the disinfect switch, turn the RO on and operate it for five minutes.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 14 Routine Maintenance 11. Turn the RO pump and inlet water valve switches OFF. Disconnect the product rinse line, and drain and store it. 12. Reconnect the product line to its original connection.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 15 Routine Maintenance 4.3.2 BIOSAN™ Pre-Cleaning Preparation BIOSAN™ is a liquid cleaner/descaler agent intended for use in removing mineral scale and organic biofilm and is a short-term storage solution for RO water system s.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 16 Routine Maintenance 5. Connect the disinfect line quick-disconnect fitting to the disinfect port on the RO.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 17 Routine Maintenance NOTE: Thin-film RO mem branes: The Millenium™ RO unit may be stored in BIOSAN™ for up to two weeks. 5. Remove the waste and product lines from the cleaning solution and place them in the drain.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 18 Routine Maintenance 4.4 Millenium™ Disinfection Indications DETERMINATION OF MICROBIAL CULTURING AND DISINFECTION FREQUENCY IS THE RESPONSIBILITY OF THE OPERATING FACILITY.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 19 Routine Maintenance Label the machine with appropriate warni ng signs such as "Do Not Use / Contains Formaldehyde " to prevent use of the RO until it is properly rinsed. 4.4.1.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 20 Routine Maintenance 4. Momentarily turn the inlet water valve switch on (approximately 5 seconds), then turn it off again. This allows the water to rinse the disinfectant from the disinfect line and quick-disconnect connection.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 21 Routine Maintenance 11. Remove the warning signs from the RO only after a negative test confirm s the absence of formaldehyde.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 22 Routine Maintenance 4.4.2 Peracetic Acid/Peroxide-Based Compounds (Renalin®) Disinfection Procedure Renalin®, Minncare™, Peracidin™ and others are trade names for compounds based on Peracetic Acid and Hydrogen Peroxide compounds, and are comm on in dialysis facilities.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 23 Routine Maintenance 4.4.2.1 Renalin® Pre-Disinfection Preparation CAUTION: When ‘RENALIN®’ is to be used as a di sinfectant, several preparatory steps are required by GE Osmonics as well as the mem brane manufacturer.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 24 Routine Maintenance 4.4.2.2 Renalin® Disinfection and Dwell Time 1. Verify that the operate/flush valve is in the OPERATE position. 2. Use the disinfect switch to circulate the solution through the system for five minutes.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 25 Routine Maintenance The operate/flush valve may need to be rotated partially closed, (towards the operate position) if the pump makes excessive noise. 6. Rotate the operate/flush valve to the operate position.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 26 Routine Maintenance 4.5 Product Water Culture FREQUENCY : Once a month or more often, depending upon culture results, and unit protocol.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 27 Routine Maintenance 4.5.1 Product Water Culture Procedure This procedure assumes the RO is connected to power and water, and is in operating condition. 1. Connect the product rinse line to the product port.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 28 Routine Maintenance 4.6 System Storage This storage procedure has been established to store Millenium™ RO machines. It is not recommended that a unit be dorm ant longer than 24 hours without disinfectant.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 29 Routine Maintenance 4.6.2 BIOSAN™ Storage Procedure WARNING: It is recommended that gloves (latex/vinyl and eye protection be worn when handling BIOSAN™. 1. Disinfect and rinse the RO with an acceptable disinfectant.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 30 Routine Maintenance NOTES:.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 1 Troubleshooting Millenium RO System CHAPTER FIVE: TROUBLESHOOTING.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 3 Troubleshooting Table of Contents SECTION TITLE PAGE 5.1 RO Fails to Run 5-5 5.2 RO Runs Intermittently 5-5 5.3 Motor Runs Hot 5-6 5.4 Water Produced While RO is Off 5-6 5.5 Low Pump Pressure 5-7 5.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 5 Troubleshooting 5.1 RO Fails to Run 1. Power off. a. Check position of inlet and pump switches. b. Check power cord (plugged in). c. Check outlet and circuit breaker/fuse panel for power with voltmeter.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 6 Troubleshooting 2. Pump pressure too high. a. Adjust pressure at pump head. b. Check waste flow-path for obstruction. c. See 5.1.6 d. See 5.1.7 3. Thermal overload trips a. Verify line voltage and motor amperage draw.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 7 Troubleshooting 5.5 Low Pump Pressure 1. No pressure develops above level of feed pressure. a. Verify motor operation and water line connections. b. Verify flush valve is in the operate position.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 8 Troubleshooting 2. Product flow rate too high. a. Decrease pump operating pressure if above specifications. b. Feed water temperature too high. Reduce temperature or discontinue use of RO to prevent damage to mem branes.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 9 Troubleshooting 5.9 Product Flow Too High 1. Rejection Satisfactory A. Pump pressure too high. a. Adjust pressure regulator setting to specifications. B. Feedwater temperature too high. a.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 10 Troubleshooting 5.11 Low Percent Rejection The overall membrane perform ance can be a ffected by a number of factors. Poor rejection performance, as well as high TDS, can result from fouled m embranes, low pump pressure, inadequate waste flow, or feed water problems.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 11 Troubleshooting 5.12 TDS Value High The overall membrane perform ance can be a ffected by a number of factors. Poor rejection performance, as well as high TDS, can result from fouled m embranes, low pump pressure, inadequate waste flow, or feed water problems.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 12 Troubleshooting 5.13 RO Fails to Draw Disinfectant 1. Pre-filter bowl leaking on vacuum. a. Tighten bowl b. Inspect and clean pre-filter bowl seal / replace seal. c. Replace filter bowl 2.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 13 Troubleshooting NOTES:.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 1 Drawings Millenium RO System CHAPTER SIX: DRAWINGS.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 3 Drawings Millenium RO (Component Layout).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 4 Drawings Millenium RO (Disinfect View).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 5 Drawings Millenium RO (Flow Schematic).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 6 Drawings INLET WATER VALVE SWITCH POWER SWITCH RO PUMP SWITCH DISINFECT SUPPLY POWER SOLENOID INLET PUMP MOTOR FAN 4 3 2 1 5 F3 7 8 9 10 6 1) POWER NOT AP PLIED.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 7 Drawings ALARM SET SWITCH CONDUCTIVITY PC BOARD DISPLAY PC BOARD PRODUCT WATER TDS % REJECTION PC BOARD SENSOR SENSOR SENSOR SONALERT C.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 8 Drawings 1234687 (50Hz) 12315 (60HZ) 12315−1 (50HZ) ELECTRICAL CONTROL BOX ELECTRICAL CONTROL PANEL 12311 30010 1236062 (60Hz) 12310 .
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 9 Drawings 40569 1234678 Millenium RO (Input Manifold 50/60Hz).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 10 Drawings 20178 40602 12131 14765 40569 40564 40218 Millenium RO (Main Manifold).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 11 Drawings 40570 40218 40976 40976 40976 40976 40976 40218 14738 Millenium RO (Waste Manifold).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 12 Drawings (NOT TO SCALE) DETAIL ’A’ OS1151581 Millenium RO (ROMA Assembly).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 13 Drawings TO HOLE IN RO CABINET 41566 50112 41566 42014 14493 Millenium RO (Flush Valve Assembly).
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 14 Drawings 6. TURN ON WATER AND POWER AND THEN CHECK PRESSURE READING. R EPEAT AS NECESSARY. 4. USE SCREWDRIVER AND TURN SCR EW AS SHOWN. CLOCKW ISE TO INCR EASE PRESSURE, COUNTER CLOCKWISE TO DECREASE PRESSURE.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 15 Drawings “Push-In” Fitting Instructions.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 17 Drawings NOTES:.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 1 Spare Parts List Millenium RO System CHAPTER SEVEN: SPARE PARTS LIST.
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 3 Spare Parts List Millenium RO System SPARE PARTS LIST NOTE: Part Numbers are subject to change and should be verified when ordering spare parts.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 4 Spare Parts List CATALOG NUMBER DESCRIPTION PARTS (cont.) 20203 Switch, Inlet Water Valve 20203 Switch, RO Pump Power 40574 Valve, Feed.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 5 Spare Parts List 12128 Pre-filter Housing Assembly 40694 O-ring, Pre-filter (9 7/8”) 40695 Filter, 1 Micron, 9 7/8" 40696 Filter, 5 Micron, 9 7/8" 40698 Filter, Carbon, 9 7/8" 14924 Kit, Mil, Prefilter Install (Mounts prefilter to RO or to wall.
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 6 Spare Parts List NOTES.
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Call (253) 395-2200 for additional information, (800) 633-3080 i n the U .S. , o r vis it www.osmonics.com Corporate Headquarters Kent Operations 5951 Clearwater Drive 7848 South 202 nd ST Minnetonka,.
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