Benutzeranleitung / Produktwartung 500-TH SERIES des Produzenten Alto-Shaam
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L OW T E M P E R A T U R E C O O K I N G A N D H O L D I N G G U I D E L I N E S Manuall y Operated Ovens.
#566 • 2/08 LOW TEMPERA TURE COOKING AND HOLDING OVENS G E N E R A L I N D E X W164 N9221 W ater Street ● P . O . B o x 4 5 0 ● Menomonee Falls, Wisconsin 53052-0450 ● U . S . A . P HO N E : ( 2 6 2 ) 2 5 1 - 3 8 0 0 ( 8 0 0 ) 5 5 8 - 8 7 4 4 U .
S E C T I O N 1 • L OW T E M P E R AT U R E C O O K I N G I N T R O D U C T I O N 1. W e l c o m e t o t h e cost saving convenience o f L o w T e m p e r a t u r e C o o k i n g . In 1968, Alto-Shaam invented the first automatic, commercial cook and hold oven featuring the principle of Halo Heat.
S E C T I O N 1 • L OW T E M P E R AT U R E C O O K I N G I N T R O D U C T I O N 2. M E A T A N D N U TRITION Meat plays a significant role in the diet; therefor e, one of the primary goals in food p r e p a r a t i o n i s p r o p e r n u t r i t i o n .
S E C T I O N 1 • L OW T E M P E R AT U R E C O O K I N G I N T R O D U C T I O N 3. LOW TEMPERA TURE CO OKING INTRODUCTION T O C A L C U L A T E M E A T S H R I N K A G E START IN G W EI GH T ( Wei.
S E C T I O N 1 • L OW T E M P E R AT U R E C O O K I N G I N T R O D U C T I O N 4. L A BOR A N D E QU IP ME N T C OS T RE DU C TION Halo Heat ovens are easy to operate and maintain. After the raw product is placed in the oven and the controls ar e set, there is no need to check, stir , or adjust the time or the temperature.
S E C T I O N 1 • L OW T E M P E R AT U R E C O O K I N G I N T R O D U C T I O N 5. LOW TEMPERA TURE CO OKING INTRODUCTION M A N U A L C O O K & H O L D O V E N — O P T I O N S & A C C E .
S E C T I O N 2 • O P E R AT I O N 6. OPERA TION O V E N C H A R A C T E R I S T I C S The oven is equipped with a special, low-heat- density , heating cable.
S E C T I O N 2 • O P E R AT I O N 7. O VEN COMP ARTMENT CONTR OL P ANEL IDENTIFICA TION 1 . P r e s s o v e n P O W E R S W I T C H 쐄 “ O N . ” • P O W E R “ O N ” INDICA TOR SWITCH will illuminate and will remain lit as long as the power switch i s i n t h e “ O N ” p o s i t i o n .
S E C T I O N 2 • O P E R AT I O N 8. OPERA TION 1. PREP ARE OVEN FOR COOKING A . Insert and adjust the requir ed number of s h e l v e s i n s i d e t h e c o o k i n g c o m p a r t m e n t . P l a c e t h e c u r v e d e d g e o f t h e s h e l f t o w a r d the back of the oven.
S E C T I O N 2 • O P E R AT I O N 9. OPERA TION 8. DETERMINING IF PRODUCT IS SUFFICIENTL Y COOKED A . A l l o w C O O K t i m e r t o c y c l e t o t h e “ O F F ” position. B . Before opening the oven door , leave the product in the HOLD cycle for a minimum of one hour .
S E C T I O N 2 • O P E R AT I O N 1 0 . OPERA TION COOKING and HOLDING PR OCEDURES — MANU AL O VENS 9 . R E H E A T I N G A . Any over production must be removed f r o m t h e o v e n , w r a p p e d , r a p i d l y c h i l l e d , a n d r e f r i g e r a t e d .
S E C T I O N 2 • O P E R AT I O N 1 1 . OPERA TION C H E F O P E R A T I N G T I P S 1 . F o r c o o k i n g s p e c i f i c p r o d u c t s , r e f e r t o i n d i v i d u a l c o o k a n d h o l d i n s t r u c t i o n s .
CLEANING & MAINTENANCE S E C T I O N 3 • C L E A N I N G & MAINTENANCE 1 2 . PROTECTING ST AINLESS STEEL SURF ACES It is important to guard against corrosion in the care of stainless steel sur faces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective sur face layer of stainless steel.
CLEANING & MAINTENANCE S E C T I O N 3 • CLEANING & M A I N T E N A N C E 1 3 . The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory , appetizing food. There is an important r elationship between c l e a n l i n e s s a n d f o o d f l a v o r a n d a r o m a .
S E C T I O N 4 • BEEF 1 4 . COOKING GUIDELINES B E E F B e e fB r i s k e t ........................... 1 5 B e e fS h o r tR i b s ........................ 1 6 B e e fS t r i p l o i n ......................... 1 7 C o r n e dB e e f .............
B e e f B r i s k e t , F r e s h : 9 t o 1 3 l b ( 4 t o 6 k g ) Season brisket and wrap individually in clear plastic wrap for cooking. Place wrapped brisket dir ectly on wire shelves.
S h o r t R i b s : 1 0 t o 1 2 o z . p i e c e s S eason as desired. Place ribs side-by-side in pans. For an overnight cook and hold, cover pans loosely with clear plastic wrap to retain additional product moistur e. S E C T I O N 4 • B E E F 1 6 .
L o i n , S t r i p L o i n , S h o r t - C u t , B o n e l e s s : 8 t o 1 2 l b ( 4 t o 5 k g ) Season as desired. Place roasts directly on the wir e shelves with fat side down. Place larger r oasts toward the top of the oven compartment. S E C T I O N 4 • B E E F 1 7 .
C o r n e d B e e f : 9 t o 1 2 l b ( 4 t o 5 k g ) Leave the corned beef in the original plastic bag and place the corned beef bag directly on the wir e shelf.
G r o u n d B e e f ( f r e s h , n o t f r o z e n ) : 5 o z ( 1 4 2 g r a m s ) p e r p a t t y ( M INIMUM ) G r o u n d B e e f , f r o z e n : 5 o z ( 1 4 2 g r a m s ) p e r p a t t y ( MINIMUM ) Place hamburger patties side-by-side dir ectly on sheet pans.
B e e f R i b , R o a s t R e a d y, w i t h F a t C a p , # 1 0 9 : 2 0 l b ( 9 k g ) A v e r a g e W e i g h t Season as desired. Place roasts directly on wir e shelves with the larger roasts towar d the top of the oven compartment. S E C T I O N 4 • B E E F 2 0 .
B e e f R i b , R o a s t R e a d y S p e c i a l , T i e d : 1 4 t o 1 8 l b ( 6 t o 8 k g ) A v e r a g e W e i g h t Season as desired. Place roasts directly on wir e shelves with the larger roasts towar d the top of the oven compartment. S E C T I O N 4 • B E E F 2 1 .
B e e f R i b e y e R o l l , L i p O n , # 1 1 2 A : 8 t o 1 2 l b ( 3 t o 5 k g ) Season as desired. Place roasts directly on the wir e shelves, fat side down. Place larger r oasts toward the top of the oven compartment. S E C T I O N 4 • B E E F 2 2 .
B e e f R o u n d , To p ( I n s i d e ) , U n t r i m m e d : 1 4 t o 2 3 l b ( 6 t o 1 0 k g ) B e e f R o u n d , B o t t o m ( G o o s e n e c k ) , U n t r i m m e d : 1 4 t o 2 3 l b ( 6 t o 1 0 k g ) S e a s o n a s d e s i r e d . P l a c e r o a s t s d i r e c t l y o n w i r e s h e l v e s w i t h f a t s i d e d o w n .
A n y o n e o f a v a r i e t y o f b e e f r o u n d s u s e d f o r c a r v i n g o n a b u f f e t l i n e . M a y b e b o n e - i n o r b o n e l e s s a n d m a y h a v e a h a n d l e o n o r o f f a s r e q u i r e d .
B e e f L o i n , F u l l Te n d e r l o i n , S i d e M u s c l e O f f , S k i n n e d : 4 t o 6 l b ( 2 t o 3 k g ) Season as desired. Place tenderloins directly on wire shelves.
Ve a l L o i n , Tr i m m e d : 8 t o 1 0 l b ( 4 t o 5 k g ) Season as desired and place dir ectly on wire shelves. S E C T I O N 4 • V E A L 2 6 . V E A L L O I N 500 S E R I E S 7 5 0 S E R I E S.
L a m b L e g , B o n e l e s s , T i e d : 8 t o 1 1 l b ( 4 t o 5 k g ) Season as desired and place dir ectly on wire shelves. S E C T I O N 4 • L A M B 2 7 .
L a m b R a c k , R o a s t R e a d y, S i n g l e , F r e n c h e d : 7-bone Season as desired. Place racks on sheet pans with icing racks inserted in pans.
Po r k F r e s h H a m : 1 4 t o 1 7 l b ( 6 t o 8 k g ) S e a s o n a s d e s i r e d a n d p l a c e d i r e c t l y o n w i r e s h e l v e s . S E C T I O N 4 • P O R K 2 9 .
DOOR VENTS: ONE-HALF OPEN H a m , B o n e l e s s , S k i n l e s s , C u r e d a n d S m o k e d : 1 0 t o 1 4 l b ( 4 , 5 t o 6 k g ) Place ham directly on wir e shelves for cooking.
Po r k L o i n C h o p s : . . . . . . 3 t o 8 o z ( 8 5 t o 2 2 7 g r a m s ) a p p r o x i m a t e w e i g h t r a n g e Po r k L o i n R i b C h o p s w i t h Po c k e t ( STUFFED ): . . . 5 t o 8 o z ( 1 4 2 t o 2 2 7 g r a m s ) a p p r ox i m a t e w e i g h t r a n g e T h i c k n e s s : .
DOOR VENTS: ONE-HALF OPEN Po r k L o i n , B o n e l e s s , T i e d : 8 t o 1 0 l b ( 4 t o 5 k g ) Season as desired and place r oasts directly on wire shelves for cooking.
Po r k S h o u l d e r, B o s t o n B u t t , B o n e l e s s : 8 t o 1 0 l b ( 4 t o 5 k g ) S e a s o n a s d e s i r e d a n d p l a c e i n p a n s .
DOOR VENTS: ONE-HALF OPEN S p a r e r i b s : 1 - 1 / 2 d o w n ( 3 8 k g o r l e s s ) P o r k L o i n , B a c k R i b s ( B A B Y B A C K R I B S ) : 1 - 1 / 2 d o w n ( 3 8 k g o r l e s s ) Ribs can be cooked from fr ozen or thawed. Season as desired.
S a u s a g e , F r e s h : Any of a variety of processed meat product including bratwurst, Polish sausage, breakfast links, smoked sausage, hot dogs, etc. Place sausage side-by-side on sheet pans. Add a sufficient amount of hot water so that it just covers the bottom of each pan.
C h i c k e n B r e a s t s , B o n e l e s s : 8 o z ( 2 2 7 g r a m s ) Place chicken breasts on sheet pans, side-by-side, not quite touching. Brush chicken with oil, butter or margarine ( O P T I O N A L ), and lightly sprinkle with salt, pepper , and paprika.
C h i c k e n : 2 - 1 / 2 t o 2 - 3 / 4 l b ( 1 , 1 t o 1 , 2 k g ) a v e r a g e w e i g h t Clean chicken and remove excess fat. Brush chicken with oil, butter or margarine ( O P T I O N A L ). Season as desired and sprinkle with paprika. S E C T I O N 4 • P O U LT RY 3 7 .
C h i c k e n , W h o l e : 2 - 1 / 4 t o 2 - 3 / 4 l b ( 1 t o 1 , 2 k g ) Clean chicken and remove excess fat. Brush chicken with oil, butter or margarine ( O P T I O N A L ) .
C h i c k e n P i e c e s : 2 - 1 / 2 t o 2 - 3 / 4 l b ( 1 , 1 t o 1 , 2 k g ) f r y e r, 8 p i e c e c u t Clean chicken and remove all excess fat. Soak chicken in cold, salted water for 15 minutes, drain, and dr edge in dry breading. Coat pans with vegetable release spray .
R o c k C o r n i s h G a m e H e n s : 1 2 o z ( 3 4 0 g r a m s ) e a c h Clean hens and remove excess fat. Fold wings and tuck under the back of the bird. Make a slit in the skin of the hen (lower end of bird), cr oss hen legs and insert both legs through the slit.
D u c k , W h o l e : 4 t o 5 l b ( 2 k g ) Season as desired. Rub with oil and paprika and place directly on wire shelves. S E C T I O N 4 • P O U LT RY 4 1 .
T u r k e y, W h o l e : 2 5 l b ( 1 1 k g ) T urkey must be fully thawed. Season as desired. Rub with oil, butter or margarine ( O P T I O N A L ) , a n d s p r i n k l e w i t h paprika. Place directly on wire shelves. S E C T I O N 4 • P O U LT RY 4 2 .
T u r k e y B r e a s t : 1 0 t o 1 5 l b ( 5 t o 7 k g ) T urkey breast should be at a r efrigerated temperature of 38° to 40°F (3° to 4°C) when placed in a pr eheated oven. Season as desired. Brush with oil, butter or margarine ( O P T I O N A L ), and sprinkle with paprika.
T u r k e y R o l l , P r e c o o k e d , F ro z e n : 8 t o 1 2 l b ( 4 t o 5 k g ) P l a c e f u l l y f r o z e n t u r k e y r o l l s d i r e c t l y o n w i r e s h e l v e s t o r e h e a t .
F i s h F i l l e t s , F r e s h o r F r o z e n : 6 t o 8 o z ( 1 7 0 t o 2 2 7 g r a m s ) Do not thaw frozen fillets. Spray or coat sheet pans with oil. Place fillets side-by-side on sheet pans. Brush fish with oil, b u t t e r o r m a r g a r i n e .
S a l m o n S t e a k s : 6 t o 8 o z ( 1 7 0 t o 2 2 7 g r a m s ) , 1 " ( 2 5 m m ) t h i c k Spray or coat sheet pans with oil, butter or margarine.
Tro u t , W h o l e : 1 l b ( 4 5 4 g m ) d r e s s e d S p r a y o r c o a t s h e e t p a n s w i t h o i l . Wi p e t r o u t w i t h a d a m p t o w e l a n d p l a c e s i d e - b y - s i d e o n s h e e t p a n s . Season as desired. S E C T I O N 4 • F I S H 4 7 .
Po t a t o e s , B a k i n g : 8 0 t o 9 0 c o u n t Always store potatoes at r oom temperature. W ash potatoes before placing in a pr eheated oven. Allow oven to preheat for a minimum of 30 minutes. Place potatoes directly on wir e shelves. S E C T I O N 4 • MISCELLANEOUS 4 8 .
P rebake the shells in pie plates at 275°F (135°C) for appr oximately 40 minutes. Pour the quiche mixture into the pr ebaked shells and bake in a preheated oven. Quiche is done when product sets-up. S E C T I O N 4 • M I S C E L L A N E O U S 4 9 .
Use 1 x 1 or 1 x 1-1/2 ratio of rice to water . Rice that is high in starch needs to be rinsed. Fill pans to half the pan depth and cover pans with foil.
U s e a f a v o r i t e c u s t a r d r e c i p e . Pour custard mixtur e into cups to a depth of 2/3 the container height and place cups on a sheet pan. N O W AT E R B AT H I S R E Q U I R E D . B a k e i n a p r e h e a t e d o v e n . Custard is done when knife inserted in center of cup is clean when r emoved.
Use a favorite cake recipe or mix. Pour batter in pans to one-half the pan depth. Keep oven door closed during the cooking cycle. The cake is done when a toothpick inserted in the center of the cake is clean when r emoved. S E C T I O N 4 • MISCELLANEOUS 5 2 .
Use a favorite cheese cake recipe or mix. Pour batter into spring-form pans and bake in a preheated oven. The cheese c ake is done when a toothpick inserted in the center is clean when removed. T o prevent cracking, allow the cheese cake t o r e m a i n i n t h e o v e n u n t i l i t r e a c h e s r o o m t e m p e r a t u r e .
P R O D U C T M U S T B E F U L L Y F R O Z E N W H E N P L A C E D I N A P R E H E AT E D OV E N . L e a v e p r o d u c t i n o r i g i n a l c o n t a i n e r w i t h f o i l c o v e r i n p l a c e . * Pour 1/2 gallon (1 liter) of hot water into the drip pan located on the bottom surface of the oven compartment.
DOOR VENTS: CLOSED P R O D U C T M U S T B E F U L L Y F R O Z E N W H E N P L A C E D I N A P R E H E AT E D O V E N . Leave product in original container with foil cover in place.* Pour 1/2 gallon (1 liter) of hot water into the drip pan located on the bottom surface of the oven compartment.
CHICKEN NUGGETS: Approximately 40 per full-size sheet pan C O R N D O G S : Approximately 30 per full-size sheet pan E G G R O L L S : Approximately 40 per full-size sheet pan M I N I P I Z Z A : Approximately 12 to 15 per full-size sheet pan Line sheet pans with baking pan liners (optional) and insert wire pan grid.
A p p r o x i m a t e l y 3 6 w r a p p e d s a n d w i c h e s p e r f u l l - s i z e s h e e t p a n . S E C T I O N 4 • M I S C E L L A N E O U S 5 7 .
P r e m i x e d f r o z e n c o m m e r c i a l c o o k i e d o u g h a t r o o m t e m p e r a t u r e . P r e m i x e d c o m m e r c i a l f r o z e n c o o k i e d o u g h p i e c e s . Preheat oven at 325°F (163°C) for a minimum of one hour . Line full-size sheet pans with baking pan liners.
F r o z e n P r e c o o k e d D o u g h n u t s Line sheet pans with baking pan liners and insert wire pan grid. Evenly space doughnuts on wire grids. Doughnuts can be heated from a thawed or fully fr ozen state.
Remove dough from r etarder or refrigerator , and allow covered pr oduct to set up at room temperatur e. Preheat oven for 45-60 Minutes. Pour approximately 2 quarts (c. 2 liters) of hot water , 140-180°F (60-82°C) into a pan on the bottom surface of the holding compartment.
S E C T I O N 4 • M I S C E L L A N E O U S 6 1 . N O T E S.
S E C T I O N 5 • LO W TEMPERA TURE COOKING & SMOKING OPERA TION 6 2 . SMOKER OPERA TIO N CONTROLS AND INDICA T ORS 1 . T urn upper oven POWER SWITCH 쐄 “ O N . ” A . P O W E R “ O N ” INDICA TOR SWITCH will illuminate and will r emain lit as long as the oven Power Switch is in the “ O N ” position.
S E C T I O N 5 • LO W TEMPERA TURE COOKING & SMOKING OPERA TION 63. SMOKER OPERA TIO N 1. PREP ARE OVEN FOR COOKING A . Insert and adjust the requir ed number of shelves inside the cooking cavity . Insert each shelf with curved edge of the shelf toward the back of the oven.
S E C T I O N 5 • LO W TEMPERA TURE COOKING & SMOKING OPERA TION 6 4 . SMOKER OPERA TIO N 8. SET SMOKING TIMER A . The Smoking T imer activates the heating element located within the W ood Chip Container .
S E C T I O N 5 • LO W TEMPERA TURE COOKING & SMOKING OPERA TION 65. SMOKER OPERA TIO N 1 1 . R E H E A T I N G A . Any overproduction must be r emoved from the oven, wrapped, quickly chilled, and refrigerated. Product can be r emoved from refrigeration and r eturned to the oven for reheating the next day .
none S E C T I O N 6 • SMOKING PROCEDURES 6 6 . 7 6 7 - S K & 1 7 6 7 - S K M O D E L S NUMBER OF SHEL VES ITEMS PER SHELF A P P R OX I M AT E M A X I M U M C A PAC I T Y P A N S Beef Brisket, Fresh: 9 t o 1 3 l b ( 4 t o 6 k g ) Season brisket as desired.
S E C T I O N 6 • SMOKING PROCEDURES 6 7 . none SMOKED FRESH HAMS 7 6 7 - S K & 1 7 6 7 - S K M O D E L S NUMBER OF SHEL VES I T E M S P E R S H E L F A P P R OX I M AT E M A X I M U M C A PAC I T Y P A N S P o r k F r e s h H a m : 1 4 t o 1 7 l b ( 6 t o 8 k g ) Season as desired and place dir ectly on wire shelves.
none S E C T I O N 6 • SMOKING PROCEDURES 6 8 . SMOKED DUCK 7 6 7 - S K & 1 7 6 7 - S K M O D E L S NUMBER OF SHEL VES I T E M S P E R S H E L F A P P R OX I M AT E M A X I M U M C A PAC I T Y P A N S Du c k, W h o le : 4 t o 5 l b ( 2 k g ) Season as desired.
S E C T I O N 6 • SMOKING PROCEDURES 6 9 . 12" 20" x 2-1/2" (GN 1 / 1 ) P AN PLACEMENT : Position 1, 4, & 7 F R O M T H E T O P O F T H E O V E N SMOKED FISH FILLETS 7 6 7 - S K & 1 7 6 7 - S K M O D E L S NUMBER OF SHEL VES I T E M S P E R S H E L F A P P R OX I M AT E M A X I M U M C A PAC I T Y P A N S Portion cut fish.
Shrimp: 16 to 20 count Shrimp may remain in the shell or may be peeled and deveined. Season as desired. Place side-by-side on pans. SMOKED SHRIMP 767-SK 1767-SK M O D E L S NUMBER OF SHEL VES I T E M .
S E C T I O N 6 • SMOKING PROCEDURES 7 1 . COLD SMOKED SALMON PRODUCT SPECIFICA TIONS and PREP ARA TION DOOR VENTS: CLOSED WOOD CHIP CONT AINER: FULL 12" x 20" x 2-1/2" (GN 1 /1 : 325.
S E C T I O N 7 • F O O D H O L D I N G A N D S A N I TA T I O N 7 2 . FOOD HOLDING and SANIT A TION FOOD HOLDING - FUNCTION & V ALUE In the previous sections, cooking pr ocedures in the Halo Heat Low T emperature Cooking and Holding Oven have been emphasized.
S E C T I O N 7 • F O O D H O L D I N G A N D S A N I TA T I O N 73. FOOD HOLDING and SANIT A TION GENERAL HOLDING CABINET OPERA TION 1 . PREHEA T THE HOLDING CABINET TO DESIRED TEMPERA TURE FOR 30 .
S E C T I O N 7 • F O O D H O L D I N G A N D S A N I TA T I O N 7 4 . FOOD HOLDING and SANIT A TION S A N I TA T I O N a n d H A N D L I N G Food flavor and aroma ar e usually so closely related it is difficult, if not impossible, to separate them.
S E C T I O N 7 • F O O D H O L D I N G A N D S A N I TA T I O N 75. FOOD HOLDING and SANIT A TION F O O D S A F E T Y G U I D E L I N E S Safe food handling practices to prevent food-borne illness is of critical importance to the health and safety of your customers.
Alto-Shaam has established a twenty-f our hour emergency service call center to offer immediate customer access to a local authorized service agency outside of standard business hour s.
# 5 6 6 • 1 0 / 0 8 W164 N9221 W ater Street ● P . O . B o x 4 5 0 ● Menomonee Falls, Wisconsin 53052-0450 ● U . S . A . P H O N E : ( 2 6 2 ) 2 5 1 - 3 8 0 0 ( 8 0 0 ) 5 5 8 - 8 7 4 4 U . S . A . / CANADA ● FAX : ( 2 6 2 ) 2 5 1 - 7 0 6 7 ( 8 0 0 ) 3 2 9 - 8 7 4 4 U .
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