Benutzeranleitung / Produktwartung DD607 des Produzenten Fisher & Paykel
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NZ A U GB IE US CA Ser vice Manual DishDraw er® DD607 & DD247.
Fisher & P aykel Appliances L td U .K Maidstone Road Kingston Milton Keynes Buckinghamshire England, MK10 0BD tel: 0845 066 2200 fax: 0845 331 2360 email: customer .care@sherpaykel .co.uk Fisher & P aykel Appliances Unit D2 North D ublin C orporate Park Swords Co Dublin Ireland tel: 1800 625 174 fax: 1800 635 012 email: customer .
Standard Single Models Description Product Codes - Markets DD24SCW7 Single, Classic White 88629-US / CA DD24SCX7 Single, Classic Brushed Stainless St eel 88630-US / CA DD24SI7 Single , Integrated 8863.
T all T ub Single Models Description Product Codes - Markets DD24SDFTX7 Single, Designer , T all T ub, Brushed S tainless 88621-US / CA DD24STI7 Single, Integr ated, T all T ub 88623-US / CA DD24SCHTX.
C ONTENTS 1 SERVICE REQUIREMENTS 7 1.1 Health & Safety 7 1.2 Specialised T ools 8 2 DIMENSIONS & SPECIFICA TIONS 9 3 TECHNICAL OVERVIEW 14 3.1 Chassis 14 3.2 Draw er Fr onts 14 3.3 Electronics 14 3.4 Motor 16 3.5 Lid Sy stem 18 3.6 T ub 18 3.7 Filling 18 3.
8 WIRING DIA GR AMS 55 8.2 W iring Diagram 56 9 SERVICE PROCEDURES 57 9.1 Componen t T esting 57 9.2 Draw er Fron t 58 9.3 Handle and L CD Display 58 9.4 T oe Kick Removal 59 9.5 Low er T ub Co wling 59 9.6 T ub Removal 59 9.7 Dr ying Duct - T op T ub Only 60 9.
7 1 SERVICE REQUIREMENT S 1.1 Health & Safety Note: When ser vicing the DishDr awer™, Health and Safety issues must be considered at all times . Specic safety issues are listed belo w with their appropriate icon. These are illustrat ed throughout the service information to r emind ser vice people of the Health and Safety issues.
8 1.2 Specialised T ools F or ser vicing this product, specialised tools are r equired. 1.2.1 Static Strap T o be used as ESD (electrostatic discharge) prot ec tion when replacing or handling electronic components.
9 2 DIMENSIONS & SPECIFICA TIONS Product Dimensions Standard P roduct Product Size (mm) Product Size (inches) Minimum Cavity Size (mm) Minimum Cavity Size (inches) Height (Double) 820 -880mm 34 5/.
10 Component Specica tion Contr oller NZ, A U, GB, EU , DK US, CA, T W 230V 120V W ater Inlet V alve all markets 24V DC 65+/- 10 Ohms per coil 2.5litres/min (0.65 US gal/min) Dispenser Coils all markets 24V DC per coil 65+/- 10 Ohms per coil Rinse Aid T ank all markets 50mls (appr ox.
11 Component Specica tion Dr ying F an 24V brushless DC motor 0.27A only replace if open or short circuit Diverter valve water softener 24V DC Coil 65 +/- 10 Ohms Coil Brine pump assembly 24V DC Coil 65 +/- 10 Ohms Coil W ater softener 500 grams Salt Capacity appro x.
12 W ash Proles (Non Ven ted) NZ, A U GB, EU US, CA DD60 Au str alia/New Zealand Wash Profiles Wash Pr o file 524012 EE D D NZ 1-0-010 In c omin g @ 20° C D F W ash D F Post Rinse 1 D F Post Rinse 2 D F Fin al Rinse D Dry Time (m in) Total Water Fa n run on ( mi n) Heavy Ti m e (min ) 1 1 46 2 1 10 2 1 10 2 1 15 2 30 124 10.
13 W ash Proles ( V ented Single Integr ated) DD60 A ustralia/New Zealand Wash Prof iles Wash Profil e 524019 EE DD N Z 21_0_010 (Vented) Incom ing @ 20° C D F Wash D F Post Rinse 1 D F Post Rinse 2 D F Final Rinse D P D Dry Tim e (m in) Total Water Fan run on (m in) He avy Time (m in) 1 1 46 2 1 10 2 1 10 2 1 15 2 35 1 40 170 10.
14 3 TECHNICAL OVERVIEW 3.1 Chassis The DishDraw er™ chassis is one complete assembly composed of 5 steel metal components locked together b y a proprietary r iv eting process. The chassis exterior is made of a lacquered electro- galvanised mat erial.
15 3.3.2 T ouch Switches T wo touch switches ar e used on the secondary control panel. The one on the left is used to selec t the r equired wash cycle and the one on the right is used to turn the ECO option on or o( not on US & AA in tegrat ed models).
16 3.4 Motor The motor is a fully electronically contr olled 80V , 60w , 3 phase, 6 pole brushless DC motor , running on wash at between 2200 - 2800 rpm depending on the cycle selected, and at appro ximately 5000 rpm on drain. 3.4.1 Rotor The rot or is a four-pole permanent mag net rotor with a graphite bearing at each end of the v er tical shaft.
17 3.4.3 Filter P late The lter plat e is a stainless steel disk positioned below the dish rack and spray arm and complet ely encompasses the base of the tub . The drain lter has a rubber o ver mould around the edge to reduce soil r e -depositing.
18 3.5 Lid Sy stem The lid is a single piece of polymer plastic with a diaphrag m/seal co-injection moulded into it. The centre of the lid can move r elative to the seal. Each side of the lid is clipped into a y oke, which is in turn connected to a worm drive lid actuator assembly containing a small brushed DC 24 v olt motor .
19 3.7.2 Dispensing Detergent and Rinse A id The dispenser is mounted in the fr ont of the wash tub, and is held in place with 2 brackets and 6 torx screws . The dispenser consists of two deter gent chambers, the smaller one for the pr e rinse and the larger one is the main wash bucket.
20 3.8 Heating 3.8.1 The Heating Element The heating element is a por celain enamelled steel plat e, with a thick lm resistive c oating circuit printed onto the dry side. A gravity thermal fuse is mounted on the heat er plate in series with the heating element circuit.
21 3.9 Motor and Heater Pla te Locknuts There ar e t w o lock nuts holding the heater plat e and motor housing assembly into the base of the tub, these form a wat er tigh t seal by compr essing the two seals. When reassembling the motor , it is impor tant that a motor shim is placed between the inner locknut and the inner element seal.
22 3.11 Filt er Plate The lter plat e is a stainless steel disk positioned below the dish rack and spra y arm and completely encompasses the base of the tub . The drain lter has a rubber o ver mould around the edge t o reduce soil re -depositing.
23 3.12 Dr ying C ycle Immediately after water from the nal hot rinse has been drained fr om the tub , the dr ying cycle begins . The drying fan draws air through the ven t in the rear into the tub wher e it absorbs water from the dish load .
24 3.13 W ater Softener (if fitted) The W ater Sof t ener uses a softening material (resin) to pr event most of the elements that cause hard wat er from being presen t in the wash water . The resin can only trea t a limited amount of wat er befor e it needs to be regenerat ed.
25 4 OPTION ADJUSTMENT MODE 4.1 How to Change the Setup Options ( Classic, Designer & Integra ted models) 4.1.1 Rinse Aid, W ater Supply Hardness, Aut o Power , End of C ycle Beeps, Closed Drawer Option, Clean/ Dir ty Dish Symbol .
26 4.1.3 W ater Supply Hardness Setup (hd) The current supply har dness setting is shown using the red LEDs on the touch switch panel. One of v e settings should be selected according to the known hardness of the supply w ater .
27 4.2 Option Adjustment Quick Ref erence C har ts 4.2.1 Classic Models There ar e 6 user options T o enter the option mode, check tha t there is no wash under wa y , press the power butt on then open the draw er .
28 4.2.3 Integrated Models There ar e 5 user options: T o enter the option mode, check tha t there is no wash under wa y , press the power butt on then open the draw er . Pr ess the Eco button rst with one nger , then the Keylock button with another nger , hold both until one long beep sounds, then release the butt ons.
29 T o scroll to the next user option press the button. Y ou are now in the end of cycle beeps setting of the prefer ence options menu. T o change the setting press the button, all LED ’ s on = end of cycle beeps on, all LED’ s o = end of c ycle beeps o .
30 5.1 DishDraw er Diagnostics (Classic, Desig ner & Interated models only) Wir eless remote models refer p34. DishDraw er™ diagnostics can only be enter ed in P ower O mode, i.e. when there is no display on the L CD , or the badge LEDs are o .
31 Hardwar e Output mode will monitor the power supply curr ent when any (and only) one of the ll valve, detergent div er ter , water softener , wash/drain motor , dr ying fan is being operated , so do not run combinations of outputs.
32 W ARNING : Only run this c ycle if c onnec ted t o the water supply . This level runs an 8-minut e fast test cycle. Flat door and Integ rated models will show the heavy , normal, delicate and rinse LED’ s. Pr ess POWER to sk ip F ast T est Cycle and advanc e to the nex t lev el.
33 5.1.5 T emperature and V oltage Display (Not available on integ rated or at door models.) During a wash cycle, the current wat er temperatur e or the power supply rail voltage of the contr oller can be displayed on the L CD instead of the time remaining.
34 5.2 DishDraw er Diagnostics W ireless Badge Models The diagnostics f or the wireless badge models are accessed through the USER SETUP FUNCTION , to access the User Setup F unc tion: Open the tub Pr ess and hold the PROGR AM and ST ART/P AUSE swit ches on the touch panel simultaneously for 5 seconds (ensure PROGRAM button is pressed rst).
35 5.2.4 F ast Cycle Mode (FC) 1. Press the PROGRAM button to skip to the Con tinous Cy cle M ode ( CC), or . 2. Press ST ART/P A USE button to star t the F AST CY CLE (FC ) and close the wash tub .
36 6 F A UL T C ODES AND POOR PERFORMANCE F aults are displayed on the L CD (if tted) and are also displayed on the t ouch switch panel for the integr ated and at door models and r emote badge models. There ar e 10 “E” fault codes, which ar e displayed along with a spanner in the L CD (if tted).
37 6.1 F ault Code Description Chart F ault Code LED Display F ault P ossible Causes E1 Rinse LED The ood sensor in the base has been activated for mor e than 20 seconds.
38 F ault Code LED Display F ault P ossible Causes E8 Normal LED Solenoid fault • Check the harness connections at each solenoid • Coil is open circuit • Coil is short circuit E9 Normal.
39 F ault Code Sub Code LED Display Fault P ossible Causes E3 01 Rinse & Eco LED’ s Over T emperature • T emperature sensor E4 01 Rinse & Eco LED’ s Element time out • Element tr.
40 P o or Dry P er f ormance (Non V ented) QUESTION YES NO 1 Is the customer complaining of plastic items not drying? Advise customer tha t due to plastics having a lo w thermal mass, these items give inher ently bad dr ying per f or manc e. Go to Question 2.
41 Cust omers Complaint - co ee/tea stains lef t in cups Cause of problem (1). Not enough detergent is being used . T o remove these stains r equires a stronger conc entration of deter gent in the water . More detergen t is also required in har d water areas , as minerals in the hard wat er reduce the eectiveness of the detergen t.
42 Cust omers Complaint - glasses & cutlery have a cloudy white lm on them and/or pla tes have a white chalky lm on them Cause of problem. Hard water and not enough det ergent being used. Minerals from the water ar e building up on the dishes or the water softener is not set to the correct water har dness level, or is faulty .
43 Cust omers Complaint - glasses & cutlery have a cloudy white lm on them and/or pla tes have a white chalky lm on them How to r esolve the problem. Pipe Interrupter ( Air Break) F unc tion A critical component in the per f ormance of the water softener is the pipe interrupter air br eak (PI).
44 7 F A UL T FINDING PR OCEDURE If the product has an L CD display , it will be displaying either a fault code or a user warning. F ault codes begin with the letter “E” ., user warnings begin with the letter “U” , the fault code is shown with a number .
45 7.1.2 User W arning U4 - Other T ub F aulting 1. The other tub has a fault which is preventing the opera tion of that tub . No ac tion is r equired f or the tub displaying the U4 code . DO NO T REPL A CE COMPONENTS ON A TUB WITH THIS W ARNING. 7.1.
46 7.1.5 F ault Code E2 - Motor F ault 1. Check the hall sensor (RPS) is correctly located and is held rmly in place on the motor stator and tha t the wiring harness is connected to it.
47 F or I n tegra ted or F lat Door Models: 1. Check the stator windings to ensure correct resistances , this can be done on harness P201 at the controller , check bet w een pin 1 &2, 2 & 3, 1 & 3 the reading should be 8.0 ohms per winding , 16 ohms phase to phase.
48 7.1.5 F ault Code E3 - Over T emperature F ault 1. Check the temperatur e of the incoming water supply , for all markets, ex cept the USA, cold water is r ecommended. If connected to the hot water supply , ensure the incoming water temperatur e is below 140 o F (60 o C ).
49 F ault Code E5 - Lid F ault 1. Check for any obstructions within the tub, especially around the ange area wher e the lid seals. 2. Check customer has not used tall utensils that may hav e caused the lid to jam. 3. Check the lid system for any ph ysical damage or disconnection of yoke , clip or wiring.
50 F ault Code E6 -F an Fault 1. Check the har ness c onnec tions on the component and the contr oller for signs of any water damage , corrosion or arcing. Replac e if damaged. 2. Check that the harness is securely connected at the controller . 3. Run the dr ying fan (dF) in “HO” mode (refer p30 & 31) for at least 30 sec onds.
51 F ault Code E7 - Detergent Diver ter V alve 1. Check the har ness c onnec tions on the deter gent diverter valve and at the contr oller (P204 refer p56) for signs of an y water damage, corr osion or arcing. Replace if damaged. 2. Ensure the harness is securely connected at the controller and c omponent.
52 F ault Code E8 - Solenoid F ault 1. Check the har ness c onnec tions at each solenoid coil and a t the controller (ref er p57) for signs of any wa ter damage, c orrosion or arcing . 2. Check the resistance of each coil and replace if they fall outside of their indica ted range.
53 F ault Code E9 - Microcontroller F ault There ar e 4 sub codes which relate to this fault c ode: F ault Code E9 - Sub Code 04 - ADC Error 1. I f the pr oduc t is an integ rated or at door model, replace the badge isolat or rst, run a fast test c y cle in diagnostics to determine if the pr oblem still occurs.
54 F ault Code EC - Communications F ault Check the harness connections between the mains lter board and both contr ollers for signs of any water damage , corrosion or arcing.
55 8 WIRING DIA GRAMS 8.2 P ower Distribution Conc ept 590087 39 7 WIRING DIAGRAM S 7.1 Pow er Distrib ution Concept .
56 8.3 W iring Diagram .
57 9 SERVICE PROCEDURES Caution: Due to the use of electronic switch mode power supply , all internal components, regardless of supply voltage, should be treat ed as live to earth (i.e. equal to the mains supply voltage) when the power is supplied to the DishDraw er .
58 9.2 Draw er Fron t 1. Open the drawer 2. Locate the draw er pins on either side of the tub. 3. I f the pins cannot be acc essed due to being close to a wall, r emove the tub from the slides rst (ref er p59, section 9.6). 4. Use pliers to pull on the pin and remove it fr om the side of the tub .
59 9.4 T oe Kick Removal 1. Partially open the bottom drawer . 2. Loosen the right and left hand toe k ick scr ews. 3. Slide the toe k ick to wards the front of the tub until it comes o the mounting rails . 4. R et in r everse manner . Retaining Screw 9.
60 9.7 Dr ying Duct - T op T ub Only 1. Open the dra wer and remo ve the drawer fron t (ref er sec tion 9.2). 2. Use long nose pliers to gently release the plastic clips while pulling the duct downwar ds. 3. R et in r everse manner , and ensure clips locate correctly .
61 9.9 Detergent Dispenser 1. R emo ve the drawer fr ont (refert sec tion 9.2) 2. Disconnec t the two wiring lock connections from the dispenser coils.
62 9.11 Filt er Plate 1. R emo ve the cutler y basket and rack fr om the tub. 2. R emo ve the drain lter assembly . 3. R ota te the lter plate locknut anti- clockwise to release the lter plate fr om the motor rotor assembly . 4. Lif t the lter pla te clear .
63 9.13 W ater Softener (if fitted) 1. R emo ve the drawer fr ont (refer Section 9.2). 2. Disconnec t the wiring loom connections to the wat er softener diverter valve, brine pump and salt level detector , and remove the dispenser wiring loom connection to the electronic controller .
64 9.15 W iring Cov er 1. R emo ve the drawer fr ont (refer section 9.2) 2. With the tub in the open position, carefully release the four wiring co ver clips , two on each side, fr om under the front lo wer section of the tub. T ake care not to damage them.
65 9.17 Hall Sensor 1. R emo ve the wiring cover (r efer section 9.15) 2. Unplug the wir ing c onnec tion from the hall sensor 3. G en tly press the hall sensor locking tab in the direction shown and lift the hall sensor out. 4. R et in r everse manner and ensure the hall sensor is properly clipped in.
66 9.19 Lid 1. R emo ve the tub as per section 9.6. 2. On the r igh t hand side of the lid, inser t a at blade screwdriv er into the yoke slots between the lid ange and the yoke . 3. T wist the screwdriv er while pulling down on the lid to disengage the clip .
67 9.20 Y oke 1. R emo ve the lid, ref er sec tion 9.19. 2. R elease the lid actuator fr om the bottom of the yoke by pushing with your thumb against one of the locking tabs. NO TE: I n tall tub models use an adapt or between the yoke and the lid actuator .
68 9.22 Slide Rail Replacement. 1. Remov e the tub , refer section 9.6 2. Remov e the required lid actuator fr om the slide rail being replaced , refer section 9.21. 3. Remov e the appropriate chassis trim (r efer section 9.27) to gain access to the scr ews of the rail being replaced .
69 9.24 W ater Inlet V alve 1. R emo ve the lower tub , refer section 9.6. 2. R emo ve the mains lter cov er , refer section 9.23. 3. Partially lif t the inlet valv e up out of the housing. 4. Disconnec t the water inlet hose connection, CA UTION - water will drip.
70 9.27 Fr ont Chassis T rim Replacement 1. B ott om tub only - R emo ve the toe kick , ref er sec tion 9.4, and the bottom cowling , refer section 9.5. 2. R emo ve the drawer fr ont, refer section 9.2, handle ref er sec tion 9.3, and the tub , refer section 9.
71 9.29 Internal Duct and Elbow Removal (some integr ated models only) 1. R emo ve the tub to gain access to the duct, ref er section 9.6. 2. T o remove the chassis duct tube, r emove the 13mm nut to release the elbo w and gently pull the tube from the elbow duct.
72 9.30 Wir eless Receiver & Badge Remote 1. R emo ve the door panel, ref er sec tion 9.2. 2. R emo ve the harness from the receiv er to the controller .
73 This proced ure details how to fit and pair th e wire less inter face (badg e and recei ver) on an i ntegrate d Phase 7 product. The wi reless badge (or remote) int erface for i ntegrated produc ts consis ts of 2 spec ific mod ules, a remote co ntrol and a r eceiver.
74 Place of the remote for binding iii) Once the re mote is i n roug hly the locati on shown abov e, press one o f the buttons o n the remote. T h e left tra nsmit L ED icon shoul d flash followed by five fast f l ashes of the right hand batt ery i con.
75 10 NO TES.
11.2011 F&P PN 590409 A ww w .sherpaykel.co .nz ww w .sherpaykel.com.au ww w .sherpaykel.co .uk ww w .sherpaykel.ie ww w .sherpaykel.com ww w .sherpaykel.ca NZ A U GB IE US CA Copyright © F isher & Pa ykel 2010. All rights reser v ed.
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