Benutzeranleitung / Produktwartung ETC01035 des Produzenten Emerson Process Management
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ww w .EmersonProcess.com Instruction Manual BINOS 100 F & ML T 2 Addendum for Pressurized Analyzers intended to be used in Hazardous Areas Zone 1: All V ersions Zone 2: Non-Flammable Gases Only 4 .
BINOS 100 F & ML T 2 Addendum Zone 1 & 2 Instruction Manual ETC01035 08/2005 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .EmersonProcess.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 1 PREF ACE The purpose of this manual is to provide additional inf.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 2 NOTE Highlights an essential operating procedure, condition or statement. Highlights an operation or maintenance procedure, practice, condition, state- ment, etc.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 3 IMPORT ANT SAFETY INSTRUCTIONS SAFETY SUMMAR Y If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 4 Safety Instructions Products described in this manual shall not .
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 5 TERMS USED IN THIS MANUAL AT E X Directive 94/9/EC, commonly called the A TEX („Atmosphères Explosibles“) products directive.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 6 T erms used in this manual Dilution The continuous supply of a p.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 7.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG i - 1 TABLE OF CONTENTS PREF ACE P- 1 Definitions .......................................................................
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG i - 2 SECTION 3 St artup 3 - 1 3-1 Final Check ..........................................................................
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 1 SECTION 1 T echnical Description 1-1 Application and Principle of Operation The gas analyzers of type BINOS ® 100 F and ML T 2 are intended to measure gas components within gas mixtures.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 2 1-2 Instrument Layout 1- 2 Unused.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 3 1-3 Specification 1-3 Specification 1-3-2 Explosion Protection .
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 4 1-3-3 Description of Pressurization Systems 1-3-43 Description of Pressurization Systems An internal overpressure inside the pro- tected housing prevents outer (possibly ex- plosive) atmosphere to enter .
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 5 Depending on which system is used, diffe- rent parameters apply: A ppl ica tion Mode of Ope ra t ion Si ngl e E nclos ure ( volum e a pprox .
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 6 1-3-4 Purge Gas Conditions 1-3-4 Purge Gas Conditions Purge gas: • Inert gas (e.g. Nitrogen) • Air (from an ex-free zone) T emperature: As ambient, but min.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 7 1-3-5 Sample Gas Conditions Applicable gases: Nonflammable gase.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 8 1-3-7 Equivalent Safety Devices 1-3-7 Equivalent Safety Devices.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 9 1-4 Additional Safety Measures • Exhaust gas lines must end outside the hazardous area at a safe point. Sample gas lines may be returned to the sampling point.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 10.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 1 SECTION 2 Inst allation Before starting to install this equipmen.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 2 Fig. 2-1a Single enclosure analyzer (approx.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 3 2-3-1 Single Enclosure Analyzer with category 2 EEx p system with category 3 EEx p system Standard Version Version „increased pressure“ 2 1 Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 4 Fig. 2-2a Dual enclosure analyzer (approx.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 5 with category 2 purging system Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 6 2-4 Connection of Sample Gas and Protective Gas (Purge Gas) When the analyzer with assembled EEx p safety device has been fixed, connect the gas lines according the diagram (fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 7 2-4-1 Hints on Flammable Gases T ake care of the possible format.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 8 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2-1 Gas Flow Diagram for Nonflammable Gases or Flammable Gases diluted below 1/4 LEL 2-4-2 ML T 2 Gas Flow Diagrams Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 9 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2-2 Gas Flow Diagrams for Nondiluted Flammable Gases Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 10 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 11 2-4-3-1 Gas Flow Diagram for Nonflammable Gases or Flammable Gases diluted below 1/4 LEL 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 12 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 13 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 14 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 15 2-5 Safety Device Settings The EEx safety device is delivered with fixed basic parameters. The purge gas pressure is preset to 1 hPa (rel.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 16 2-7 Electrical Connections • All connections have to be done accor- ding to the schematics delivered together with the equipment.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 17 2-7-1 Cable Gland Assembly Instruction 3. Feed cable through gland nut and into fixing element 4. Put the shielding net over the element the way that it covers the o-ring 2 mm.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 18 2-7-2 Category 2 Equipment Mains Connection 2-7-2 Category 2 Equipment The mains power line cord has to be connected to the pressurization control unit, terminals 16, 18 and PE (fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 19 2-7-3 Category 3 Equipment Mains Connection 2-7-3 Category 3 Eq.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 20 2-7-4 Category 3 Equipment Alarm Contact s 2-7-4 Category 3 Equ.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 1 SECTION 3 St artup Startup can only be done properly by personn.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 2.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 1 SECTION 4 Maintenance After maintenance or replacement of parts .
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 2 4 - 4 V erifications and T est s on Modified or Repaired Electri.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 3 4-4-1-3 Leakage T est The leakage of the enclosure has to be measured with an overpressure of 25 mbar applied to the pressurized enclosure.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 4 4-4-2-1 Preparations T o carry out the routine tests the following steps have to be performed: • Disconnect the analyzer and the pressurization unit from power .
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 5 4-4-2-3 Leakage T est The leakage of the enclosure has to be measured with an overpressure of 95 mbar applied to the pressurized enclosure.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 6 4-4-3 Removal of Modifications Remove all the modifications described in section 4-4-1 resp. 4-4-2. T ake special care of the gas connections to be tightend.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 1 APPENDIX A- 1 EC Declarations of Conformity.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 2 A-1 EC Declarations of Conformity.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 3 A-1 EC Declarations of Conformity.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 4 A-1 EC Declarations of Conformity.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 5 A-2-1 Category 2 Certificate A- 2 EC T ype Examination Certificat.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 6 A-2-1 Category 2 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 7 A-2-1 Category 2 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 8 A-2-1 Category 2 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 9 A-2-1 Category 2 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 10 A-2-2 Category 3 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 11 A-2-2 Category 3 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 12 A-2-2 Category 3 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 13 A-2-2 Category 3 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 14 A-2-2 Category 3 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 15 A- 3 Circuit Diagrams A-3-1 ML T 2, si ng le A-3 Circuit Diagram.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 16 A-3-1 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 17 A-3-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 18 A-3-1 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 19 A-3-2 ML T 2, dual A-3-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 20 A-3-2 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 21 A-3-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 22 A-3-2 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 23 A-3-2 BINOS ® 100 F Circuit Diagrams A-3-3 BINOS ® 100 F.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 24 A-3-2 BINOS ® 100 F Circuit Diagrams.
BINOS 100 F & ML T 2 Addendum Zone 1 & 2 Instruction Manual ETC01035 08/2005 © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co.
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