Benutzeranleitung / Produktwartung 1153 SERIES D des Produzenten Emerson Process Management
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Reference Manual 00809-0100-4388, Rev BA January 2008 www .rosemountnuclear .com Rosemount 1 153 Series D Alphaline ® Nuclear Pressure T ransmitter.
IMP OR TA N T NOTI CE -- ER RA T A Model 115 3 Series D Product Man ual 0080 9-0100-43 88 Rev BA (Januar y 2008) No. Affected Pa ges Description of Change Effect.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Rosemount 1 153 Series D Alphaline ® Pressure T ransmitters NO TICE Read this manual before working with the pro duct.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D ii Rosemount Nuclear Instrument s, Inc. W arranty and Limit ations of Remedy The warranty and limitations of remedy applicable to this Rosemount equipment are as st ated on the reverse of the current Rosemount quotation and customer acknowledgment forms.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Revision S t atus Changes From 1999 to January 2008 NOTE The above Revision S tatus list summarizes the changes made. Please refer to bo th manuals for complete comparison det ails.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D iv.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com T able of Content s SECTION 1 Introduction Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 About The Transmitter .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D TOC -2 SECTION 5 Maintenance and Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Safety Messages .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 1 Introduction Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 About The T ransmitter . .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 1-2.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 2 Inst allation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 General Considerations . .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-2 MECHANICAL CONSIDERATIONS This section contains information you should consider when prep aring to mount the transmitter . Read this section carefully before proceeding to the mechanical installation procedure.
Reference Manual 00809-0100-4388, Rev BA January 2008 2-3 Rosemount 1153 Series D Proper location of the transmitter with respect to the process tubing depends on various process parameters. When determining the best location, consider the following: • Keep hot or corrosive fluids fr om contacting the transmitter .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-4 For differential transmitters, also consider the following: • Keep both impulse legs at the same temperature. • When using sealing fluid, fill both piping legs to the same level.
Reference Manual 00809-0100-4388, Rev BA January 2008 2-5 Rosemount 1153 Series D Figure 2-2. T ransmitter Wiring Connections. Figure 2-3. T ransmitter Load Limits. Output Code P Output Code R Pow e r Supply Te r m i n a l S i d e (Cover Remo ved) 4—20 mA DC Design Region Qualified Region 2000 1650 1325 1500 1000 500 0 0 12 13.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-6 INST ALLATION PROCEDURES Installation consists of mounting the transmitter and conduit and making electrical connections.
Reference Manual 00809-0100-4388, Rev BA January 2008 2-7 Rosemount 1153 Series D Figure 2-5. T ransmitter Dimensional Drawings. Low Side Ve n t (GD only) 7 / 16 –20 UNF (T ypical) 9 Max.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-8 Conduit 1. Seal the conduit threads with th read sealant (the transmitter conduit seal interface was qualified using Grafoil™ tape). Conduit threads mate with a standard 1 / 2 –14 NPT male fitting.
Reference Manual 00809-0100-4388, Rev BA January 2008 2-9 Rosemount 1153 Series D Electrical 1. Remove the cover from the term inal side of the transmitter (see Figure 2-5 on page 2-7). 2. Connect the power leads to the “S IGNAL” terminals on the transmitter terminal block (see Figure 2-7 on page 2-9).
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 2-10.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 3 Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Calibration . . . . . . . . .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-2 Figure 3-1. Zero Adjustment Range. 600% Zero Elevation Output (mA) 20 4 Pressure (inH 2 O) 600% Zero Elevation ➀ 20 .
Reference Manual 00809-0100-4388, Rev BA January 2008 3-3 Rosemount 1153 Series D CALIBRATION PROCEDURES Zero and Sp an Adjustment NOTE The Rosemount 1 153 Series D Pressure Transmitter cont ains electronic circuit boards which may be static sensitive.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-4 1. Adjust the zero to eliminate any existing zero elevation or suppression. With 0 inH 2 O pressure applied to the transmitter , turn the zero adjustment until the output reads 4 mA.
Reference Manual 00809-0100-4388, Rev BA January 2008 3-5 Rosemount 1153 Series D B1. Method (Output Code P—Amplifier Board with Holes) a. Cut the jumper wire, form, and inse rt across 2 jumper p ads on the component side of the board in the “elevate zero” position (see Figure 3-3 (Detail A2) on Page 3-7).
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-6 1. Apply mid-range pressure and note the error between theoretical and actual output signal. 2. Apply full-scale pressure. Multiply the error noted in step 1 by six and by the rangedown factor .
Reference Manual 00809-0100-4388, Rev BA January 2008 3-7 Rosemount 1153 Series D Figure 3-3. Jumper Wire Placement. “P” OUTPUT Moderate Elevation/ Suppression (No Jumper Wire) Jumper Wire Jumper .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-8 Figure 3-4. Linearity and Damping Adjustment. Damping Adjustment Damping electronics are available as an option.
Reference Manual 00809-0100-4388, Rev BA January 2008 3-9 Rosemount 1153 Series D Correction For High Line Pressure (Rosemount 1 153DD and 1 153HD Only) Spa n If a differential transmitter is calibrat.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-10 7. Calculate full-scale adjustment correction in terms of pressure: 8. Repeat step 4 with the results of step 7: 9. Repeat step 5 with the result of step 8: 10. Add the mA correction to the ideal full-scale output (20 mA).
Reference Manual 00809-0100-4388, Rev BA January 2008 3-1 1 Rosemount 1153 Series D 1. Using standard calibration procedures, calibrate the unit to the required span, with the 4 mA or zero point corresponding to zero differential pressure: 4 mA at 0 inH 2 O and 20 mA at 400 inH 2 O 2.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 3-12.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 4 Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 T ransmitter Operation . . . .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 4-2 K 1 is a constant. C 1 is the capacit ance between the high pressure side and the sensing diaphragm. C 2 is the capacit ance between the low pressure side and the sensing diaphragm.
Reference Manual 00809-0100-4388, Rev BA January 2008 4-3 Rosemount 1153 Series D Figure 4-2. The ␦ -Cell. THE ␦ -CELL SENSOR Process pressure is transmitted thro ugh an isolating diaphragm and silicone oil fill fluid to a sensing diaphragm in the center of the ␦ -Cell.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 4-4 OSCILLATOR The oscillator has a frequency determined by the capacit ance of the sensing element and the inductance of the transformer windings. The sensing element capacit ance is va riable.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 5 Maintenance and T roubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Safety Messages .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-2 TE S T TE R M I N A L S The test terminals are connected ac ross a diode through which the loop signal current passes. The indicating meter or test equipment shunts the diode when connected to the test terminal s.
Reference Manual 00809-0100-4388, Rev BA January 2008 5-3 Rosemount 1153 Series D 1. Disengage the header assembly board (4) as described in the electrical housing disassembly procedure on 5-4. Y ou need not remove the sensing module from the electrical housing for checkout.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-4 Electrical Housing Disassembly 1. The signal terminals and test term inals are accessible by unscrewing the cover (1) on the terminal side. Th is compartment is identified as “terminal side” on the nameplate.
Reference Manual 00809-0100-4388, Rev BA January 2008 5-5 Rosemount 1153 Series D Preliminary 1. Replace the cover O-rings (2) w henever you remove a cover . Clean the sealing areas with alcohol, if necessary , and lightly grease the O-ring with Dow Corning 55 Silicone O-ring Grease (Rosemount P/N 01 153-0248-0001 or P/N 01 153-0053- 0001).
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-6 Process Flange Reassembly 1. Replace the metal O-rings (1 1) with new O-rings if the flanges were removed. 2. Carefully place an O-ring (1 1) in th e isolator well of the high side (“H”) of the sensing module.
Reference Manual 00809-0100-4388, Rev BA January 2008 5-7 Rosemount 1153 Series D Figure 5-2. T ypical Rosemount 1 153 Series D Exploded View . T a ble 5-1.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-8 T a ble 5-2. T orque References. Item T o Be T orqued T orque V alue T olerance Bracket to Mounting Panel Bolts 19 ft-.
Reference Manual 00809-0100-4388, Rev BA January 2008 5-9 Rosemount 1153 Series D T a ble 5-3. T roubleshooting. Symptom P otential Source Corrective Action High Output Primary Element Check for restrictio ns at primary element, improper installa tion or poor conditi on.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 5-10 Erratic Output Loop Wiring Check for adequate voltage to the transmitter . Check for intermittent shorts, open circuit s and multiple grounds. Impulse Piping and Process Connections Check for entrapped gas in liquid line s and for liquid in dry lines.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Section 6 S pecifications and Reference Dat a Nuclear Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 6-1 Performance Specifications .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-2 Steam Pressure/T emperature: Accuracy within ±(4.5% upper range limit + 3.5% span) during and af ter exposure to steam at the followi ng temperatures and pressures: 420 °F (215.
Reference Manual 00809-0100-4388, Rev BA January 2008 6-3 Rosemount 1153 Series D Figure 6-1. Qualified Life vs. Ambient T emperature. PERFORMANCE SP ECIFICATIONS Based on zero-based ranges under reference conditions.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-4 Rosemount 1 153HD: Maximum zero shift after 3,000 psi (20.68 MPa) overpressure: Rosemount 1 153GD and 1 153AD: Maximum zero shift af ter 2,000 psi (13.8 MPa) overpressure: Maximum zero shift af ter 4,500 psi (31.
Reference Manual 00809-0100-4388, Rev BA January 2008 6-5 Rosemount 1153 Series D Load Effect No load effect other than the change in the volt age supply to the transmitter Mounting Position Effect No span ef fect; zero shift of up to 1.5 inH 2 O (372 Pa) which can be calibrated out Response Time Fixed time constant (63%) at 100 °F (37.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-6 FUNCTIONAL SP ECIFICATIONS Service Liquid, gas, or vapor Output 4–20 mA dc Power Supply Load limits are as shown in Figure 6-2 Figure 6-2.
Reference Manual 00809-0100-4388, Rev BA January 2008 6-7 Rosemount 1153 Series D T emperature Limits Normal operating limits: 40 to 200 °F (4.4 to 93.3 °C) Qualified storage limits: –40 to 120 °F (–40 to 48.9 °C) Humidity Limit s 0–100% relative humidity (NEMA 4X) V olumetric Displacement Less than 0.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-8 St atic Pressure and Overpressure Limit s Rosemount 1 153DD: 0.5 psia to 2,000 p sig (3.4 kPa abs to 13.8 MPa) maximum rated static pressure for operation within specifica tions; overpressure limit is 2,000 psig (13.
Reference Manual 00809-0100-4388, Rev BA January 2008 6-9 Rosemount 1153 Series D Process Connections 3 / 8 -in. Swagelok compression fitting, 316 SST ( 1 / 4 –18 NPT optional) Electrical Connections 1 / 2 –14 NPT conduit with screw terminals Wei ght 24 lb (10.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-10 T a ble 6-1. T ransmitter Design S pecifications. Model Product Description 1 153 Alphaline Pressure T ransmitters for Nuclear Applications Code Pressure Measurement D H A G Differential Pressure; 2,000 p sig (13.
Reference Manual 00809-0100-4388, Rev BA January 2008 6-1 1 Rosemount 1153 Series D T a ble 6-2. Rosemount 1 153 Series D S pare Part s List. Sp are Parts Category (1) T raceable Part Quantity Required Item Number (see Figure 5-2 on page 5-7) Part Description Rosemount 11 5 3 D D Order No.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-12 Sp are Part s Shelf Life S tore all spare transmitters and sp are component parts in accordance with ANSI N45.
Reference Manual 00809-0100-4388, Rev BA January 2008 6-13 Rosemount 1153 Series D IMPORT ANT NOTICE There are factors to consider concer ning maintenance of qualification and traceability during on-site instrument repair because of the nuclear use intended for these part s.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D 6-14.
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D www .rosemountnuclear .com Index A About The Transmitter . . . . . . 1-1 B Board Checkout . . . . . . . . . . . 5-2 Both Output Codes . . . . . . . . 6-2 C Calibration . . .
Reference Manual 00809-0100-4388, Rev BA January 2008 Rosemount 1153 Series D Index-2.
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Emerson Process Management © 2008 Rosemount Inc. All rights reserved. ¢00809-XXXX-XXXX ¤ The Emerson logo is a trade mark and service mark of Emerson Electric Co. Rosemount, the Rosemount logotype, and Alphalin e are registered trademarks of Rosemount Inc.
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