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ww w .EmersonProcess.com Instruction Manual Chemiluminescence Detector CLD Analyzer Module (combined with NGA 2000 Platform, ML T , CA T 200 or TFID Analyzer) 1 st Edition 06/2007 Instruction Manual H.
CLD Chemiluminescence Detector Instruction Manual HAS60E-IM-HW 06/2007 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD I T able of Contents Emerson Process Management GmbH & Co.OHG T able of Contents PREF ACE ......................................................................................................
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 II T able of Contents Emerson Process Management GmbH & Co.OHG SECTION 2 INST ALLA TION .............................................................................................. 2 - 1 2-1 UNP ACKING .
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD III T able of Contents Emerson Process Management GmbH & Co.OHG c. Relay Outputs Setup ............................................................................................ 3 - 12 Output number: .
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 IV T able of Contents Emerson Process Management GmbH & Co.OHG SECTION 6 REPLACEMENT P ARTS ............................................................................... 6 - 1 6-1 MA TRIX ..
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 1 Preface Emerson Process Management GmbH & Co.OHG PREF ACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the NGA 2000 CLD and the System Accessories of the NGA 2000 System.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 2 Preface Emerson Process Management GmbH & Co.OHG IMPORT ANT SAFETY INSTRUCTIONS WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instructions apply specifically to all EU member states.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 3 Preface Emerson Process Management GmbH & Co.OHG OPERA TING AND MAINT AINING THIS APP ARA TUS This instrument has left the factor y in compliance with all applicab le safety regulations .
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 4 Preface Emerson Process Management GmbH & Co.OHG SAFETY SUMMAR Y If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 5 Preface Emerson Process Management GmbH & Co.OHG OVERBALANCE HAZARD This analyzer module may tip instrument over if it is pulled out too far and the Platform is not properly supported.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 6 Preface Emerson Process Management GmbH & Co.OHG INTERNAL UV SOURCE ! Ultraviolet light from the ozone generator can cause permanent eye damage ! Do not look directly at the ultraviolet source ! Use of ultraviolet filtering glases is recommended.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 7 Preface Emerson Process Management GmbH & Co.OHG POWER SUPPL Y V erify the power voltage at site of installation corresponds to the ana.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 8 Preface Emerson Process Management GmbH & Co.OHG ELECTROST A TIC DISCHARGE Although the electronic parts are reasonable safe to handle,.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 9 Preface Emerson Process Management GmbH & Co.OHG GENERAL PRECAUTIONS FOR HANDLING AND ST ORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association´s „Handbook of Compressed Gases“ published in 1981.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 10 Preface Emerson Process Management GmbH & Co.OHG DOCUMENT A TION The following CLD instruction materials are available. Contact Customer Service Center or the local represen- tative to order .
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 11 Preface Emerson Process Management GmbH & Co.OHG GLOSSAR Y OF TERMS Analyzer Module The module that contains all sensor/detector components for development of a Primary V ariable signal; includes all signal conditioning and temperature control circuitry .
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 12 Preface Emerson Process Management GmbH & Co.OHG Primary V ariable The measured species concentration value from an Analyzer Module. Secondary V ariable Data placed on the network by a module regarding current status, e.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD A - 1 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG ANAL YZER SYSTEM ARCHITECTURE The NGA 2000 CLD is available as a "stand-alone ana- lyzer" or as a "blind" Analyzer Module (AM).
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 A - 2 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG The modular configurable bi-directional network offers the following options: ❏ Stand-alone analyzers (Single devices) • analyzer modules in a platform including optional inputs and outputs (SIO/DIO).
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD A - 3 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG Figure A-3: Example/Possibilities of NGA Analyzer Systems Based o.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 A - 4 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG T able A-1: Possibilities of NGA 2000 I/O combinations Sy stem unit SIO/DIO-Configuration CLD/FID/H FID analy zer module (AM) : • without front panel, i.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 1 Description and Specifications Emerson Process Management GmbH & Co.OHG SECTION 1 DESCRIPTION AND SPECIFICA TIONS 1-1 OVERVIEW This man.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 2 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-2: Flow Diagram - CLD Analyzer Module with Bypass Flow Sensor T able 1-1: Components depending on Module Configuration Ozone Generator 657719 Air Restrictor 430 cc/min.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 3 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-3: Flow Diagram - CLD Analyzer Module without Bypass Flow Sensor Ozone Generator 657719 Air Restrictor 430 cc/min.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 4 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-4: CLD Analyzer Module - T op View Inlet/Outlet Fittin.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 5 Description and Specifications Emerson Process Management GmbH & Co.OHG 1-5 SPECIFICA TIONS a. General Measurement Species: ........................ NO, NOx Ranges: .....................
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 6 Description and Specifications Emerson Process Management GmbH & Co.OHG.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 1 Installation Emerson Process Management GmbH & Co.OHG SECTION 2 INST ALLA TION 2-1 UNP ACKING If the Chemiluminescence (CLD) Analyzer Module is received as a separate unit, carefully examine the ship- ping carton and contents for signs of damage.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 2 Installation Emerson Process Management GmbH & Co.OHG CAUTION EXTERNALL Y RESTRICT SAMPLE/CALIBRA TION GAS FLOW TO LESS THAN 2,200 cc/min. Damage to internal components may occur if this flow level is exceeded.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 3 Installation Emerson Process Management GmbH & Co.OHG b. Connections Connect inlet and outlet lines for sample, ozonator air , and exhaust to appropriately labeled fittings on the rear panel (see Figure 2-2) , each of which is a 1/4-inch fer- rule-type compression fitting.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 4 Installation Emerson Process Management GmbH & Co.OHG Leak Test The CLD Analyzer Module is completely tested at the factory for gas leakage (leakage rate - 7.5 hPa/min. with He or - 2.5 hPa/min.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 5 Installation Emerson Process Management GmbH & Co.OHG Figure 2-4: CLD Wiring Diagram CABLE, FLOW SENSOR 655384 HARNESS, DRIVER POW ER 6.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 6 Installation Emerson Process Management GmbH & Co.OHG Figure 2-5: Outline and Mounting Dimensions 4.1 [ 104 ] 4.1 [ 23 ] .9 [ 23 ] .9 [ 33 ] 1.3 Dimensions: INCHES [MM] .5 [13] 17.5 [445] 1.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 1 Operation Emerson Process Management GmbH & Co.OHG SECTION 3 OPERA TION 3-1 OVERVIEW Once the CLD has been correctly assembled and in- stalled, the analyzer is ready for operation.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 2 Operation Emerson Process Management GmbH & Co.OHG 3-3 PREP ARA TIONS After performing start-up and initialization that is described in Section 3-2, operating variables must be adjusted, i.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 3 Operation Emerson Process Management GmbH & Co.OHG Figure 3-3: Excerpt of a T est Data Sheet with values that are to be compaired with physical measurements.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 4 Operation Emerson Process Management GmbH & Co.OHG 3-4 CALIBRA TION PROCEDURE The CLD analyzer module may require periodic calibra- tion with known zero and span gases in order to main- tain a desire level of analytical accurancy .
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 5 Operation Emerson Process Management GmbH & Co.OHG Calibration Parameters This menu provides various parameter settings for all calibration performed from Basic or Expert modes. Main (Menu).
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 6 Operation Emerson Process Management GmbH & Co.OHG b. Flow Balance Adjustment: T o adjust the Flow Balance V alve, select: Main (Menu)... Analyzer basic controls (calibration) & setup.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 7 Operation Emerson Process Management GmbH & Co.OHG NOTE: If you are using a span gas that has different concentrations of NO and NO x ,.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 8 Operation Emerson Process Management GmbH & Co.OHG 3-5 SYSTEM & NETWORK I/O MODULE CONTROLS (SETUP) - SYSTEM SIO T o adjust SIO functions, select Main (Menu)... Analyzer and I/O, expert controls & setup.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 9 Operation Emerson Process Management GmbH & Co.OHG Figure 3-14: Signals Menu Signal value for 0% (100%) output: It is possible to set the signal value for 0 % output and for 100% output so as to output only a portion of the entire range.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 10 Operation Emerson Process Management GmbH & Co.OHG Output(s) value on analyzer failure: Choose the desired signal level to cause a failure condi- tion.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 11 Operation Emerson Process Management GmbH & Co.OHG b. Serial interface Setup The submenu "Serial interface Setup" is used to set the parameters for data transfer between the analyzer and external devices.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 12 Operation Emerson Process Management GmbH & Co.OHG c. Relay Outputs Setup There are three relays on the SIO board. The contact logic can be set with a jumper on the SIO board to select NO (normally open) or NC (normally closed).
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 13 Operation Emerson Process Management GmbH & Co.OHG 3-6 CONVERTER TEMPERA TURE ADJUSTMENT The vitreous carbon converter used in this analyzer mod- ule must be checked periodically to assure that it is work- ing at peak ef ficiency .
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 14 Operation Emerson Process Management GmbH & Co.OHG 3-7 MEASUREMENT OF CONVERTER EFFICIENCY It is the responsibility of the user to mea.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 15 Operation Emerson Process Management GmbH & Co.OHG (b-a) (c-d) (80-85) (80-20) 12. Close valve MV1. The NO concentration should be equal to or greater than the reading in Step 7. This indicates whether the NO contains any NO 2 .
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 16 Operation Emerson Process Management GmbH & Co.OHG d. Replacement of Converter If the subnormal conversion efficiency is real, and not due to measurement error introduced by the test setup, the converter must be replaced.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 17 Operation Emerson Process Management GmbH & Co.OHG Figure 3-23: Converter T est Setup NO X Mode NO Mode A .
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 18 Operation Emerson Process Management GmbH & Co.OHG Figure 3-24: Converter T emperature Adjustment F ina l 2 deg r e e hi g h er adj us.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 1 Maintenance and Service Emerson Process Management GmbH & Co.OHG SECTION 4 MAINTENANCE AND SERVICE 4-1 OVERVIEW The CLD Analyzer Module requires very little mainte- nance during normal operation.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 2 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-2 FUSES The main power fuse may require replacement. NOTE Before replacing the fuse, remove power to the Analyzer Module.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 3 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4 Optional Bypass Flow Sensor 3 Ground wires from ozonator shown 2 Flow direction of intake fan (shown) is into case. Flow direction of exhaust fan is out of case.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 4 Maintenance and Service Emerson Process Management GmbH & Co.OHG Figure 4-2: Converter Assembly 4-6 CONVERTER HIGH TEMPERA TURES ! While working at thermostated components inside the Analyzer Modules hot components may be accessible! CAUTION Refer to figure 4-1 and figure 4-2.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 5 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-7 DETECTOR DISASSEMBL Y Refer to figure 4-3. a. Reaction Chamber Removal Disconnect the stainless steel tubing lines at the fittings.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 6 Maintenance and Service Emerson Process Management GmbH & Co.OHG Figure 4-3: Detector Assembly P ho t odi ode Ozone Det ec tor M ount i.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 7 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-8 LEAKAGE TEST The gas path system should be leak tested at least twice a year and after maintenance, replacement or repair of gas path parts.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 8 Maintenance and Service Emerson Process Management GmbH & Co.OHG If there is a leakage, then proceed as follows: a) Using Helium (He) for test medium • Supply Analyzer Module with the test medium with a pressure of approx.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 5 - 1 T roubleshooting Emerson Process Management GmbH & Co.OHG SECTION 5 TROUBLESHOOTING 5-1 OVERVIEW Liberally cover all fittings, seals, and other possible sources of leakage with a suitable leak test liquid such as SNOOP .
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 5 - 2 Troubleshooting Emerson Process Management GmbH & Co.OHG.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 6 - 1 Replacement Parts Emerson Process Management GmbH & Co.OHG SECTION 6 REPLACEMENT P ARTS 6-1 MA TRIX Each analyzer is configured per the customer sales or- der . T o identify the configuration of an analyzer , locate the analyzer name plate label.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 6 - 2 Replacement Parts Emerson Process Management GmbH & Co.OHG 6-2 REPLACEMENT P ARTS 658157 Air Restrictor , 430 cc/min.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 7 - 1 Return of Material Emerson Process Management GmbH & Co.OHG SECTION 7 RETURN OF MA TERIAL 7-1 RETURN OF MA TERIAL If factory repair of defective equipment is required, pro- ceed as follows: 1.
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 7 - 2 Return of Materials Emerson Process Management GmbH & Co.OHG.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD L - 1 List of Figures and T ables Emerson Process Management GmbH & Co.OHG LIST OF FIGURES AND TABLES 1 LIST OF FIGURES Figure A-1: From separate analyzers to analyzer system .................
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 L - 2 List of Figures and T ables Emerson Process Management GmbH & Co.OHG Figure 3-23: Converter T est Setup ..................................................................................
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Emerson Process Management GmbH & Co.OHG.
NGA 2000 CLD Hardware Instruction Manual HAS60E-IM-HW 06/2007 © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co. OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884209 Emerson Process Management Rosemount Analytical Inc.
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