Benutzeranleitung / Produktwartung 5081-T des Produzenten Emerson
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Model 5081-T T wo-Wire T oroidal Conductivity T ransmitter Instruction Manual PN 51-5081T/rev .D February 2006.
Emerson Process Management Rosemount Analytical Inc. 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .raihome.
i MODEL 5081-T T ABLE OF CONTENTS MODEL 5081-T TWO-WIRE TRANSMITTER T ABLE OF CONTENTS Section Title Page 1.0 DESCRIPTION AND SPECIFICA TIONS ................................................................ 1 1.1 Features and Applications ............
MODEL 5081-T T ABLE OF CONTENTS T ABLE OF CONTENTS CONT’D ii 7.0 PROGRAMMING ..................................................................................................... 50 7.1 General .......................................................
iii MODEL 5081-T T ABLE OF CONTENTS LIST OF FIGURES Number Title Page 1-1 T ransmitter Display During Calibration and Programming ....................................... 4 1-2 Infrared Remote Controller ................................................
iv MODEL 5081-T T ABLE OF CONTENTS LIST OF FIGURES - CONT’D Number Title Page 5-1 Process Display Screen ........................................................................................... 37 5-2 Program Display Screen ......................
1 MODEL 5081-T SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS • CHOICE OF COMMUNICA TION PROTOCOL: HAR T or F OUNDA TION Fieldbus. • LARGE, EASY -TO-READ two-line display shows the process measurement and temperature.
2 MODEL 5081-T SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.2 SPECIFICA TIONS 1.2.1 GENERAL SPECIFICA TIONS Enclosure: Cast aluminum containing less than 6% mag- nesium, with epoxy polyester coating. NEMA 4X (IP65) and NEMA 7B. Neoprene O-ring cover seals.
MODEL 5081-T SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.2.3 TRANSMITTER SPECIFICA TIONS @ 25°C Measured Range*: 50 to 2,000,000 µS/cm (see chart) Accuracy: ± 1.0% of reading Repeat ability: ± 0.25% of reading St ability: 0.25% of output range/month, non-cumulative Ambient T emperature Coefficient: ± 0.
4 MODEL 5081-T SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.4 TRANSMITTER DISPLA Y DURING CALIBRA TION AND PROGRAMMING (FIGURE 1-1) 1. Continuous display of conductivity or resistivity readings. 2. Units: µS/cm, mS/cm, ppm, or %. 3. Current menu section appears here.
5 MODEL 5081-T SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.6 HART COMMUNICA TIONS 1.6.1 OVERVIEW OF HART COMMUNICA TION HART (highway addressable remote transducer) is a digital communication system in which two frequencies are superim- posed on the 4 to 20 mA output signal from the transmitter .
6 MODEL 5081-T SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.8 ASSET MANAGEMENT SOLUTIONS Asset Management Solutions (AMS) is software that help s plant personnel better monitor the performance of analytical instruments, pressure and temperature transmitters, and control valves.
MODEL 5081-T SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS FIGURE 1-5. AMS MAIN MENU TOOLS 7.
8 MODEL 5081-T SECTION 2.0 INST ALLA TION SECTION 2.0 INST ALLA TION 2.1 Unp acking and Inspection 2.2 Orienting the Display Board 2.3 Mechanical Inst allation 2.4 Power Supply/Current Loop — Model 5081-T -HT 2.5 Power Supply Wiring for Model 5081-T -FF/FI 2.
9 MODEL 5081-T SECTION 2.0 INST ALLA TION FIGURE 2-1. Mounting the Model 5081-T T oroidal Conductivity T ransmitter on a Flat Surface MILLIMETER INCH 2.
10 MODEL 5081-T SECTION 2.0 INST ALLA TION FIGURE 2-2. Using the Pipe Mounting Kit to Att ach the Model 5081-T Conductivity T ransmitter to a Pipe MILLIMETER INCH 2.3.3 Pipe Mounting. See Figure 2-2. The pipe mounting kit (PN 2002577) accommodates 1-1/2 to 2 in.
11 MODEL 5081-T SECTION 2.0 INST ALLA TION T ABLE 2-1. Model 5081-T Sensor Selection 2.3.4 Inductive Loop s. The Model 5081-T conductivity transmitter is designed to make accurate measurement s while in contact with the process stream. Measurements can also be t ailored to high temperature and/or high pressure streams.
12 MODEL 5081-T SECTION 2.0 INST ALLA TION 2.4 POWER SUPPL Y/CURRENT LOOP — MODEL 5081-T -HT 2.4.1 Power Supply and Load Requirement s. Refer to Figure 2-3. The minimum power supply voltage is 12.5 Vdc and the maximum is 42.4 Vdc. The top line on the graph gives the voltage required to maint ain at least 12.
13 MODEL 5081-T SECTION 2.0 INST ALLA TION 2.5 POWER SUPPL Y WIRING FOR MODEL 5081-T -FF/FI 2.5.1 Power Supply Wiring. Refer to Figure 2-5 and Figure 2-6. Run the power/signal wiring through the opening nearest terminals 15 and 16. Use shielded cable and ground the shield at the power supply .
14 MODEL 5081-T SECTION 3.0 WIRING SECTION 3.0 WIRING 3.1 Sensor Wiring 3.2 Electrical Inst allation 3.1.1 WIRING THROUGH A JUNCTION BOX The sensor can be wired to the analyzer through a remote junction box (PN 23550-00). Wire the extension cable and sen- sor cable point-to-point.
15 MODEL 5081-T SECTION 3.0 WIRING 3.1.2 POWER WIRING MODEL 5081-T -HT For general purpose areas, wire power as shown in Figure 3-2. For hazardous areas, please see hazardous area installation drawings. FIGURE 3-2. Power Supply/Current Loop Wiring for Model 5081-T -HT 3.
16 MODEL 5081-T SECTION 3.0 WIRING 3.2 ELECTRICAL INST ALLA TION All Rosemount Analytical contacting conductivity sensors with PT100 RTD or PT1000 R TD are compatible with the Model 5081-T transmitter . Please refer to Figures 3-5 thru 3-7 for appropriate sensor to transmitter wiring.
MODEL 5081-T SECTION 3.0 WIRING FIGURE 3-6. Wiring Models 222, 225, 226, 228, 242, & 247 sensors to Model 5081-T transmitter 17.
18 MODEL 5081-T SECTION 3.0 WIRING FIGURE 3-7. Wiring Models 222, 225, 226, & 228 sensors to Model 5081-T transmitter.
MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF 19 FIGURE 4-1. Model 5081-T -HT Infrared Remote Control — CSA, FM, & Baseefa/A TEX approvals FIGURE 4-2.
20 MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF FIGURE 4-3. FM Explosion-Proof Inst allation for Model 5081-T -HT 4.1 INTRINSICALL Y SAFE AND EXPLOSION-PROOF INST ALLA TION FOR M.
MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF 21 FIGURE 4-4. FM Intrinsically Safe Inst allation for Model 5081-T -HT.
22 MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF FIGURE 4-5. CSA Intrinsically Safe Inst allation for Model 5081-T -HT.
MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF 23 FIGURE 4-6. A TEX Intrisically Safe Label for Model 5081-T -HT.
24 MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF FIGURE 4-7. A TEX Intrisically Safe Label for Model 5081-T -HT.
MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF 25 FIGURE 4-8. FM Explosion-Proof Inst allation for Model 5081-T -FF 4.2 INTRINSICALL Y SAFE AND EXPLOSION-PROOF INST ALLA TION FOR M.
26 MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF FIGURE 4-9. FM Intrinsically Safe Inst allation for Model 5081-T -FF.
MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF 27 FIGURE 4-10. CSA Intrinsically Safe Inst allation for Model 5081-T -FF.
28 MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF FIGURE 4-1 1. A TEX Intrisically Safe Label for Model 5081-T -FF.
MODEL 5081-T SECTION 4.0 INTRINSICALL Y SAFE & EXPLOSION PROOF 29 FIGURE 4-12. A TEX Intrinsically Safe Inst allation for Model 5081-T -FF.
30 FIGURE 4-13. FM Explosion-Proof Inst allation for Model 5081-T -FI 5/6/04 J. FLOCK 5/6/04 J. FLOCK 70°C MAX CLASS III, DIV 1 CLASS II, D IV 1, GPS E-G CLASS I, DIV 1, GPS B-D HAZARDOU S AREA 3 R T.
31 FM A 5/6/04 J. FLOCK 5/6/04 J. FLOCK .140 ±. 0 0 5 1.30 ±. 0 2 .650 ±. 0 15 .125 2.180 ±. 0 0 5 2.56 ±. 0 2 .120 ±. 0 1 5 Ø .125 R .25 5-6-0 4 8933 4 4 FINISH:SILKSCREEN BLACK EPOX Y PAINT (BAKED). 5081-T-FI-67 MODEL 5081-T-FI HARDNES S BRINEL L 190 .
32 FM B La, Lt OR Lo; OR Lc/Rc (La/Ra OR Lo/Ro) AND Li/Ri (La/ Ra OR Lo/R o) 1. INSTALLATION SHOULD BE IN ACCORDANC E W ITH ANSI /ISA RP12.06 "INSTALLATION OF INTRIN SICALLY SAFE SYSTEMS FOR HAZ .
33 THIS DOC UMENT IS CERTIFIED BY REV REV REV REV REV REV REVISIONS NOT PERMITTED W/O AGENCY APPROVAL DIMENSIONS ARE IN INCHES REMOVE BURRS & SHAR P EDGES .
Rosemount Analytical, Uniloc Divisi on 2400 Barra nca Pkwy Irvine, CA 92 606 UNLESS OTHERWISE SPECIFIED DIMENSION S ARE IN INCHES REMOVE BURRS & S HARP EDGES .020 MAX MACHINED F ILLET RADII .0 20 MAX FINISH MATERIAL PROJECT ENGR A PVD SIZE DWG NO.
35 9241514-01/ A DIME NSIONS ARE IN INCHES REMOVE BURRS & SHA RP EDGES .020 MAX MACHINED FILLE T RADII .020 MA X - ITEM PART NO DESCRIPTION QT Y SCALE SIZE REV DW G NO BILL OF M ATERIAL MATERIAL F.
Rosemount Analytical, Uniloc Division 2400 Bar ranca Pk wy Irvi ne, C A 9260 6 UNLESS OTHERWISE S PECIFIED DIMENSIONS ARE IN INCHES REMOVE BURRS & SHARP EDGES . 020 MAX MACHINED FILLET RAD II .020 MAX FINISH MATER IAL PROJECT ENGR APVD SIZE DWG NO.
37 MODEL 5081-T SECTION 5.0 DISPLA Y AND OPERA TION SECTION 5.0 DISPLA Y AND OPERA TION 5.1 Displays 5.2 Infrared Remote Controller (IRC) - Key Functions 5.3 Quick St art for Model 5081-T -HT 5.4 Quick St art for Model 5081-T -FF 5.5 Menu T rees 5.6 Diagnostic Messages 5.
38 5.2 INFRARED REMOTE CONTROLLER (IRC) - KEY FUNCTIONS The infrared remote controller is used to calibrate and program the transmitter and to read diagnostic messages. See Figure 5-3 for a description of the function of the keys. Hold the IRC within 6 feet of the transmitter , and not more than 15 degrees from horizontal to the display window .
39 MODEL 5081-T SECTION 5.0 DISPLA Y AND OPERA TION 5.3 QUICK ST ART FOR MODEL 5081-T -HT (HART) 1. On the Remote, press PROG , NEXT , NEXT , ENTER. 2. Use the arrow buttons to select COnduc (conductivity), nAOH (Sodium Hydroxide 0-15%), HCL (Hydrochloric Acid 0-16%), H2SO4L (Sulfuric Acid 0-30%), H2SO4H (Sulfuric Acid 96-99.
MODEL 5081-T SECTION 5.0 DISPLA Y AND OPERA TION 5.4 QUICK ST ART FOR MODEL 5081-T -FF/FI ( FOUNDA TION FIELDBUS) 1. On the Remote, press PROG , NEXT , ENTER. 2. Use the arrow buttons to select COnduc (conductivity), nAOH (Sodium Hydroxide 0-15%), HCL (Hydrochloric Acid 0- 16%), H2SO4L (Sulfuric Acid 0-30%), H2SO4H (Sulfuric Acid 95-99.
41 MODEL 5081-T SECTION 5.0 DISPLA Y AND OPERA TION 5.5 MENU TREE - Conductivity The Model 5081-T transmitter has three menus: CALIBRA TE, PROGRAM, and DIAGNOSE. Under the Calibrate and Program menus are several sub-menus. Figure 5-4 shows the complete menu tree for Model 5081-T -HT .
MODEL 5081-T SECTION 5.0 DISPLA Y AND OPERA TION 42 PROGRAM MENU MNEMONICS 9>U:>U Current output menu header & 7 - 4mA current output (setpoint) $" 7 - 20mA current output (setpoint) 4Q.
43 MODEL 5081-T SECTION 5.0 DISPLA Y AND OPERA TION 5.6 DIAGNOSTIC MESSAGES Whenever a warning or fault limit has been exceeded, the transmitter displays diagnostic messages to aid in trou- bleshooting. Diagnostic messages appear in the same area as the temperature/output readings in the process display screen (see Figure 5-2).
44 MODEL 5081-T SECTION 5.0 DISPLA Y AND OPERA TION V ARIABLE NAME MNEMONIC F ACTOR Y SETTINGS CUSTOMER SETTINGS Program Menu Output 9VURV U – ___________ 4 mA &! O- 0 µS ___________ 20 mA $"! O- 20 mS ___________ Hold KQNG 21 mA ___________ Fault IDVNU 22 mA ___________ Dampening GRP 0 samples/second ___________ T est UHTU 04.
45 5.8 SECURITY 5.8.1 General. Use the programmable security code to protect program and calibration settings from accidentally being changed. The transmitter is shipped with the security fea- ture disabled.
46 MODEL 5081-T SECTION 6.0 ST ART -UP AND CALIBRA TION SECTION 6.0 ST ART -UP AND CALIBRA TION 6.1 ACCESSING THE CALIBRA TE MENU The “Calibrate” menu is used to calibrate the transmitter to known temperature and conductivity values. This menu also con- tains the temperature calibration operation to est ablish the temperature slope.
47 6.2 CALIBRA TE MENU T o access the “Calibrate” menu, press the CAL key on the Infrared Remote Control. If security has been enabled, the secondary process display will be replaced with a prompt asking for the “Id”. Using the IRC editing keys, enter the “Id”.
48 MODEL 5081-T SECTION 6.0 ST ART -UP AND CALIBRA TION 6.2.5 T emp Slope 1. Press NEXT to enter the tEMP SLOPE menu. The correct temperature slope must be entered into the transmitter to ensure an acceptable process variable measure- ment under fluctuating process temperature conditions.
49 MODEL 5081-T SECTION 6.0 ST ART -UP AND CALIBRA TION T ABLE 6-1. CALIBRA TE MENU MNEMONICS /-[5ES-U1 Calibrate menu header /-[ Sensor calibration U1 7 :! <[9:1 Sub-menu header -GM! <[9:1 Sub-.
50 MODEL 5081-T SECTION 7.0 PROGRAMMING SECTION 7.0 PROGRAMING 7.1 General 7.2 Output 7.3 T emp 7.4 Display 7.5 HART 7.6 Setup Cust 7.7 Range 7.8 Default 7.1 GENERAL This section describes how to do the following: 1. assign values to the 4 and 20 mA outputs (for 5081-T -HT only) 2.
MODEL 5081-T SECTION 7.0 PROGRAMMING 7.2 OUTPUT (5081-HT only) 7.2.1 Purpose This section describes how to do the following: 1. assign values to the 4 and 20 mA outputs 2. set the output current generated during hold 3. set the output current generated when a fault is detected 4.
52 MODEL 5081-T SECTION 7.0 PROGRAMMING 7.2.3 Procedure 1. Press PROG on the remote controller . The OutPut submenu appears. 2. Press ENTER. The screen displays the 4 MA prompt. Use the arrow keys to change the setting. Press ENTER to save. 3. The screen displays the 20 MA prompt.
MODEL 5081-T SECTION 7.0 PROGRAMMING 7.3 TEMP 7.3.1 Purpose This section describes how to do the following: 1. Enable and disable automatic temperature compensation 2. Set a manual temperature compensation value for conductivity measurements 3. T ell the transmitter the type of temperature element in the sensor 7.
54 MODEL 5081-T SECTION 7.0 PROGRAMMING 1. Press PROG on the remote controller . 2. Press NEXT until the diSPLA y submenu appears. Press ENTER. 3. Press or to display the desired measurement. Press ENTER to save. 4. tEMP will appear . Press or to display the desired temperature reading, C or F .
7.5 HART In multi-drop operation, polling addresses can be more conveniently set and debugging more conveniently performed using the infrared remote controller . PROGRAM 4-S U EXIT NEXT ENTER 1. Press PROG on the infrared remote controller . 2. Press NEXT until the screen at left appears.
56 7.6 SETUP CUST The Model 5081-T cont ains a curve fitting program that can create a second order curve for 3 to 5 user supplied data point s. If only two points are entered, a straight line will be used. These points are from numerical dat a previously collected that is entered via the keypad.
MODEL 5081-T SECTION 7.0 PROGRAMMING 7.7 RANGE 7.7.1 Purpose This section provides the steps to select automatic ranging or a specific fixed range of measurement. Five specific con- ductance ranges are select able. Setting the Model 5081 to a fixed range reduces response time.
58 MODEL 5081-T SECTION 8.0 FOUNDA TION FIELDBUS OPERA TION SECTION 8.0 FOUNDA TION FIELDBUS OPERA TION This section covers basic transmitter operation and software functionality .
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 SECTION 9.0 OPERA TION WITH MODEL 375 9.1 Note on Model 375 or 275 Communicator The Model 375 or 275 Communicator is a product of Emerson Process Management, Rosemount Inc.
60 9.3 Operation 9.3.1 Off-line and On-line Operation The Model 375 Communicator features off-line and on-line communications. On-line means the communicator is connected to the transmitter in the usual fashion. While the communicator is on line, the operator can view meas- urement data, change program settings, and read diagnostic messages.
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 -------------------------------------------------------------------------------- 5081-C/T 275, 375 Menu T ree for HART communications ---------------.
62 MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 Basic setup (continued) Device information Distributor Model Dev id Ta g Date Physicl signl code Write protect Snsr text Descriptor Message Revisi.
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 Diag override (continued) RTD fail [ON, OFF] Sense line open [ON, OFF] T emp high/low [ON, OFF] Signal condition LRV URV AO Damp % rnge Xfer fnctn AO.
64 MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 Local Display AO LOI units [mA, %] Xmtr ID Load Default Conf. Review PV PV AO PV LRV PV URV ------------------------------------------------------.
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 5081-C/T -FF/FI 375 Menu T ree ----------------------- RESOURCE Identification MANUF ACT_ID DEV_TYPE DEV_REV DD_REV Characteristics Block T ag T AG_D.
66 MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 T ransducer Error ST_REV BLOCK_ERR Additional transmitter status Fault history 0 Fault history 1 Fault history 2 Block Mode MODE_BLK: Actual MODE_.
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 ALERT_KEY HI_HI_LIM HI_HI_PRI HI_LIM HI_PRI IO_OPTS L_TYPE LO_LO_LIM LO_LO_PRI LO_LIM LO_PRI MODE_BLK: T arget MODE_BLK: Actual MODE_BLK: Permitted M.
68 MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 SIMULA TE: T ransducer S tatus SIMULA TE: T ransducer V alue SIMULA TE: Simulate En/Disable XD_SCALE: EU at 100% XD_SCALE: EU at 0% XD_SCALE: Unit.
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 OUT_SCALE: EU at 0% OUT_SCALE: Units Index OUT_SCALE: Decimal PV_SCALE: EU at 100% PV_SCALE: EU at 0% PV_SCALE: Units Index PV_SCALE: Decimal RESET S.
70 MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 Online BK_CAL_IN: S tatus BK_CAL_IN: V alue BK_CAL_OUT : S tatus BK_CAL_OUT : V alue BLOCK_ERR BYP ASS CAS_IN: S tatus CAS_IN: V alue FF_V AL: S t.
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 DV_HI_ALM: T ime S tamp DV_HI_ALM: Subcode DV_HI_ALM: Float V alue DV_LO_ALM: Unacknowledged DV_LO_ALM: Alarm S tate DV_LO_ALM: T ime S tamp DV_LO_AL.
72 MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 TRK_SCALE: Units Index TRK_SCALE: Decimal TRK_IN_D: S tatus TRK_IN_D: V alue TRK_V AL: S tatus TRK_V AL: V alue FF_V AL: S tatus FF_V AL: V alue F.
MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 S tdDev Cap S tdDev Scheduling Detail Physical Device T ag Address Device ID Device Revision Advanced S tack Capabilities FasArT ypeAndRoleSupported .
74 MODEL 5081-T SECTION 9.0 OPERA TION WITH MODEL 375 Normal Rcv SAP Las T ime Available SAP Src Sink Normal SAP Src Sink Urgent SAP Src Sink T ime Available Rcv SAP Src Sink Normal Rcv SAP Src Sink U.
75 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.1 OVERVIEW The Model 5081-T transmitters automatically monitor for fault conditions. The Diagnose Menu allows the current variable set- tings to be reviewed and shows fault messages indicating prob- lems detected.
76 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING -E< Absolute conductivity (µS/cm or mS/cm) "! DLS Sensor zero in air /1[[! /QPTU Sensor cell constant U<[9:1 T emperature slope in %/ °C TQIU Software version 4DSG Hardware version IDVNUT Show fault messages PQP1 No fault messages in memory T ABLE 10-1.
MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.2 F AUL T CONDITIONS Three classes of error conditions/problems are detected and differentiated between by the diagnostic program. System disabling problems are faults caused by failures in the loop or significant variations in the process.
78 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.3 DIAGNOSTIC MESSAGES The Model 5081-T transmitter’s diagnostics constantly monitor the conductivity loop for possible problems. If an opera- tional problem is encountered, check the display for a fault or error message.
79 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING SYMPTOM ACTION Wrong temperature reading. Perform a temperature standardization. V erify sensor's RTD. Suspected temp. compensation problem. Resistance vs. temp.; see Section 8.6 T emperature is out of range of sensor .
80 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.5 SYSTEMA TIC TROUBLESHOOTING If the Quick T roubleshooting Guide does not resolve the error , try the step-by-step approach offered in Figure 10-4. Step 1 Follow the troubleshooting flow chart.
81 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.6 RTD RESIST ANCE V ALUES T able 10-4 is a ready reference of RTD resistance values at various temperatures. These are used for test and evaluation of the sensor . NOTE Resistance values are read across the R TD element and are based on the manu- facturer ’s st ated values (±1%).
82 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.7 W ARNING AND F AUL T MESSAGES The Model 5081-T transmitter continuously monitors the sensor and transmitter for conditions that cause erroneous meas- urements. When a problem occurs, the transmitter displays either a warning or fault message.
MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING Message Explanation See Section OuEr rAnGE Over range, measurement exceeds display limit 10.8.1 SEnSor F AIL Bad sensor , sensor current is a large negative number 10.8.2 CAL Error Calibration error , sensitivity (nA/ppm) is too high or too low 10.
84 MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.8.3 CAL Error At the end of the calibration step, the transmitter calculates the sensitivity in nA/ppm. If the sensitivity is outside the range normally expected, the transmitter displays the CAL Error message and the transmitter does not update the calibration.
MODEL 5081-T SECTION 10.0 DIAGNOSIS AND TROUBLESHOOTING 10.8.7 OFFSEt Err The OFFSEt Err message appears if the zero offset (in mV) exceeds the programmed limit. Before increasing the limit to make the OFFSEt Err message disappear , check the following: 1.
86 MODEL 5081-T SECTION 1 1.0 MAINTENANCE SECTION 1 1.0 MAINTENANCE 1 1.3 TRANSMITTER MAINTENANCE Periodically clean the transmitter window with house- hold ammonia or glass cleaner . The detector for the infrared remote controller is located behind the win- dow at the top of the transmitter face.
87 MODEL 5081-T SECTION 1 1.0 MAINTENANCE FIGURE 1 1-2. Exploded View of Model 5081-T T ransmitter Three screws (part 13 in the drawing) hold the three circuit boards in place. Removing the screws allows the display board (part 2) and the CPU board (part 3) to be easily removed.
88 12.1 OVERVIEW This section is a general description of how the Model 5081-T T ransmitter operates. This section is for those users who desire a greater understanding of the trans- mitter ’s operation. 12.2 CONDUCTIVITY The conductivity sensor produces a “conductance signal” that is proportional to the conductivity of the process solution.
MODEL 5081-T SECTION 13.0 RETURN OF MA TERIAL SECTION 13.0 RETURN OF MA TERIAL 13.1 GENERAL. T o expedite the repair and return of instruments, proper communication between the customer and the factory is important. Call 1-949-757-8500 for a Return Materials Authorization (RMA) number .
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W ARRANTY Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defect s in workman- ship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller . Consumables, pH electrodes, membranes, liquid junctions, electrolyte, O-rings, etc.
Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Specifications subject to change without notice. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .
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