Benutzeranleitung / Produktwartung 19HP des Produzenten Country Home Products
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DR ® ROAD-TOWABLE CHIPPER SAFETY & OPERATING INSTRUCTIONS Models: 18 HP, Road-Towable, Bottom Discharge 19 HP, Road-Towable, Top Discharge READ AND UNDERSTAND THI S MANUAL AND ALL IN STRUCTIONS BEFORE OPERATING THIS WOOD CHIPPER.
ii DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER And congratulations on your purchase of a new DR ROAD-TOWABLE CHIPPER! We have done our utmost to ensure that your DR RO AD-TOWABLE CHIPPER will be one of the most trouble- free and satisfying pieces of equipment you have ever owned.
CALL TOLL FREE 1-800-DR-OWNER iii Table of Contents CHAPTER 1 ...................................................................................................................... ....... 1 INTRODUCING THE DR ROAD-TOWABLE CHIPPER ....................
iv DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER CHAPTER 6 ...................................................................................................................... ..... 47 TROUBLESHOOTING.......................................................
CALL TOLL FREE 1-800-DR-OWNER 1 CHAPTER 1 INTRODUCING THE DR RO AD-TOWABLE CHIPPER This manual will help you set up and safely operate your new DR ROAD-TOWAB LE CHIPPER. Ca reful adherence to the safety a nd operating in structions in this manual will ensure ma ny years o f productive u se.
2 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER.
CALL TOLL FREE 1-800-DR-OWNER 3 CHAPTER 2 GENERAL SAFETY RULES • READ THIS SAFETY & OPERA TING MANUAL BEFO RE YOU USE THE DR ROAD-TOWABLE CHIP PER. BECOME FAMILIAR WITH THE OPER ATION AND SER VICE RECOMM ENDATIONS TO ENSURE THE B EST PERFORMANCE FROM YOUR MACHINE.
4 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER ALWAYS turn OFF the engine, wait five (5) minutes to make certain the flywheel and all moving parts have come to a complete stop and cool and then disconnect the spark plug wires before opening this access panel.
CALL TOLL FREE 1-800-DR-OWNER 5 To avoid injury, keep your hands and feet out of the Inlet and Discharge Chutes. (#091-0057) Always use care when loading the DR CHIPPER. Overloading will cause damage to the Clutch and will not be covered under the warranty.
6 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER ALWAYS turn OFF the engine, wait five (5) minutes to make certain the flywheel and all moving parts have come to a complete stop and cool, and then disconnect the spark plug wires before servicing the machine.
CALL TOLL FREE 1-800-DR-OWNER 7 Protecting Y ourself and Those Around Y ou THIS IS A HIGH-POW ERED MACHIN E, WITH MOVI NG PARTS OPERA TING WITH HIGH ENERGY AT H IGH SPEEDS. THE M ACHINE MUST BE OPERATED SAFELY . UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA.
8 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Safety for Children and Pets TRAGIC ACCIDENT S CAN OCCU R IF THE O PERATOR IS NO T ALERT TO THE PRESEN CE OF CHILDRE N AND PETS. CHILDREN AR E OFTEN ATTRACTED TO THE MACHINE AND THE CHI PPING ACTIVITY . NEVER ASSUME THAT CHI LDREN WILL REMAIN WHERE YOU LAST SAW THEM.
CALL TOLL FREE 1-800-DR-OWNER 9 To w i n g S a f e t y • BEFORE TOWING, BE CERTAIN THE DR ROAD-TOW ABLE CHIPPER IS CORRECTLY AN D SECURELY ATTACHED TO TH E TOWING VEHICLE AND THE SAFETY CH AINS ARE IN PLACE. LEAVE SLACK IN THE CHAINS TO ALLOW FOR TURNING.
10 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER General Safety THE CHIPPER MUST BE OPERATED SAFELY TO PR EVENT OR MINIMIZE THE RISK OF DEATH OR SERI OUS INJURY .
CALL TOLL FREE 1-800-DR-OWNER 11 • NEVER OVERLOAD OR AT TEMPT TO C HIP MATERIAL BEYOND THE MANUFACTURER’S RECOMMENDATION; SEE PAGE 27. PERSONAL IN JURY OR DA MAGE TO THE M ACHINE COULD RESULT. • WHILE USING THE DR ROAD-TOW ABLE CHIPPER, DON'T HUR RY OR TAKE THIN GS FOR GRANT ED.
12 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER.
CALL TOLL FREE 1-800-DR-OWNER 13 CHAPTER 3 SETTING UP YOUR DR ROAD-TOWABLE CHIPPER This chapter outlines unpacking and a few simple steps y ou will need to follow to set up your n ew machine before you use it.
14 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Unpacking the DR ROAD-TOWABLE CHIPPER NOTE: Unpacking the DR ROAD-TOWABLE CHIPPER is a two-person job. We recommend you have an extra set of hands available before you begin as the 18 HP model weighs 385 lb s.
CALL TOLL FREE 1-800-DR-OWNER 15 • WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT OF TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING THE BAND. • STABILIZE THE SHIPPING CONTAINER ON CLEAN FLAT TERRAIN BEFORE ATTEMPTI NG TO UNPACK AND ASSEMBLE THE MACHINE.
16 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Attaching the Hitch Arms and Hitch Assembly Tool Needed: • (2) 3/4" Wrench or Socket 1. Attach the two (2) Hitch Arms to the Trailer Frame using the two (2) Hitch Arm Mounting Plates and four (4) 1/2"-13 x 1-1/4" Bolts ( Figure 2 ).
CALL TOLL FREE 1-800-DR-OWNER 17 Attaching the Discharge Chute (19 HP T op Discharge model) Tool Needed: • (2) 1/2" Wrench or Socket 1. Loosen the two (2) 5/16"-18 x 4" Bolts on the C.
18 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Attaching the Swivel T op and Deflec tor (19 HP T op Discharge model) Tool Needed: • (2) 1/2" Wrench or Socket 1.
CALL TOLL FREE 1-800-DR-OWNER 19 Attaching the Wire Harness The wire harness supplied must be insta lled on the trailer of your new DR ROAD-TOWABLE C HIPPER before you can transport th e machine on public roadways. I dentify the “R oad Side” a nd “Curb Side o f the trailer from Figure 5 below.
20 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER C onnecting the Batter y C a ble We ship all DR R OAD-TOWABLE CHIPPERS with the negative ter minal battery cable disc onnected. This prevents the battery from discharging d uring shipment. Before usi ng your DR R OAD-TOWABLE CHIPPER, you must connect the battery cable.
CALL TOLL FREE 1-800-DR-OWNER 21 Adding Engine Oil and Gasoline • YOU MUST ADD OI L BEFORE S TARTING THE EN GINE. THIS MACHINE IS SHIPPED WITHOUT OIL. TRACES OF OIL MAY BE I N THE RESE RVOIR FRO M FACTORY TESTING, BU T YOU MUST ADD OIL BEFORE STARTING THE ENGINE .
22 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Check the Tire Pressure There should be 60 psi in each ti re. Figure 7 Briggs and Stratton 18 HP Engine Kawasaki 19 HP Engine Oil Fill Oil Fill Dip Stick Fue.
CALL TOLL FREE 1-800-DR-OWNER 23 • THIS CHIPPER IS DESIGNED FOR CHIPPING WOOD. NEVER USE THIS MACHINE FOR ANY OTHER PURPOSE AS IT COULD CAUSE SERIOUS INJURY.
24 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Operation Notes • Visually check the Chipper Knife for da mage each time you use the machine. NOTE: C heck for shaft movement while starting the engine. If the shaft does not turn, clean out the Chipper as instructed on page 28.
CALL TOLL FREE 1-800-DR-OWNER 25 • ALWAYS WEAR PROTECTIVE GOGGLES OR SA FETY GLASSES WITH S IDE SHIELDS WHI LE CHIPPING TO PROTECT YOUR EYES FROM POSSI BLE THROWN DEBRIS. • AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH MIGHT CATCH ON MOVING PARTS OR THE MATERIA L FED INTO TH E CHIPPER HOPP ER.
26 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Electric-Starting 1. Pull the Choke contro l ( Figure 8 on pag e 23) ou t to th e CHOKE pos ition (leave i n the RU N position i f the engine is already warm). 2. Move the Thrott le to the FAST or RUN position ( Figure 8 on page 23).
CALL TOLL FREE 1-800-DR-OWNER 27 THE CHIPPER HOPPER MUST BE SECURELY BOLTED TO THE SIDE OF YOUR DR ROAD-TOWABLE CHIPPER BEFORE USING THE MACHINE! Using the Chipper Hopper The Chipper Hopper is mounted on the side of the ma chine and is desi gned to chip wood only.
28 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Scrol l T o F r ee a Jammed Flywheel BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTI ON, STOP TH E ENGINE, WAIT FIVE (5) MINUTES TO A LLOW ALL MOV ING PARTS TO COME TO A COMPLETE STOP AND COO L. DISCONNECT THE SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE S PARK PLUGS.
CALL TOLL FREE 1-800-DR-OWNER 29 Reassemble Bottom Discharge model: 1. Hold the Deflector ( Figure 10 on page 28) in place at the Discharge opening of the Chipper. 2. Place a 5/16" Flat Washer on a 5/16"-18 x 4" Bolt and then slide the Bolt throu gh both the top two (2) holes of the Chipper body and the Deflector.
30 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER.
CALL TOLL FREE 1-800-DR-OWNER 31 CHAPTER 5 MAINTAINING THE DR RO AD-TOWABLE CHIPPER This chapter covers regular maintena nce procedures that will ensu re the best pe rformance and long life of your DR ROAD-TOWABLE CHIP PER. For engine mainte nance, please refer to the Engine Owner’s Manual that came with you r machine.
32 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Grease Fittings Your DR ROA D-TOWABLE CHIPPER was greased at the Fact ory. Th e operator needs to lub ricate the Chipper Side and Drive Side Bea rings periodically.
CALL TOLL FREE 1-800-DR-OWNER 33 Removing and Replacing the Engine Oil and Filter BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTI ON, STOP TH E ENGINE, WAIT FIVE (5) MINUTES TO A LLOW ALL MOV ING PARTS TO COME TO A COMPLETE STOP AND COO L. DISCONNECT THE SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE S PARK PLUGS.
34 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Oil Drain Va lve Figure 12 Briggs and Stratton 18 HP Engi ne Kawasaki 19 HP Engine Oil Filter Oil Filter Oil Drain Va lve.
CALL TOLL FREE 1-800-DR-OWNER 35 Adjusting or Removing and Replacing the Drive Belts BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTI ON, STOP TH E ENGINE, WAIT FIVE (5) MINUTES TO A LLOW ALL MOV ING PARTS TO COME TO A COMPLETE STOP AND COO L. DISCONNECT THE SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE S PARK PLUGS.
36 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER e) Using a straightedge, align th e Clutch and Dr ive Pulley as shown in Figure 15 by movi ng the Drive Pulley in or out on the Ro tor Shaft ( Figu re 16 on page 37). Do not make the adjustment by moving the Clutch on th e Engine Shaft .
CALL TOLL FREE 1-800-DR-OWNER 37 Figure 16 Drive Pulley Hub Bolt Hub Retaining Bolt (3 places) Bushing Saw Slot Threaded Holes (3) Drive Pulley Bushing Rotor Shaft.
38 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Removing and Replacing the Chipper Knife ROUTINELY CHECK THE CHIPPER KNIFE FOR SHARPNESS. USING A DULL KNIFE WILL DECREASE PERFORMANCE AND CAUSE EXCESSIVE VIBRATION THAT WILL CAUSE DAMAGE TO THE DR ROAD- TOWABLE CHIPPER ENGINE.
CALL TOLL FREE 1-800-DR-OWNER 39 Tools Needed: • 5/16" Wrench • 3/16" Allen wrench • 1/2" socket and ratchet 1. Using a 5/16" Wrench, rem ove both Access Cove rs (Chipper and Drive Side) from the Chipper Box ( Figure 1 on page 15).
40 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER • AFTER ANY KNIFE OR WEAR PLATE MAINTENANCE OR ADJUSTMENT, ROTATE THE CHIPPER DISK BY USING A WOODEN STICK AND WATCH AND LISTEN CAREFULLY FOR ANY UNUSUAL NOISES, CLICKING OR VIBRATION. IF ANY OF THESE IS DETECTED, INSPECT THE MACHINE FOR DAMAGE, OR ANY LOOSE PARTS.
CALL TOLL FREE 1-800-DR-OWNER 41 Removing and Replacing the Clutch BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTI ON, STOP TH E ENGINE, WAIT FIVE (5) MINUTES TO A LLOW ALL MOV ING PARTS TO COME TO A COMPLETE STOP AND COO L. DISCONNECT THE SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE S PARK PLUGS.
42 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Installing a New Clutch Assembly If you have problems with the Clutch, we recommend replacing your Clutch as a complete assembly. Tools and Supplies Needed: • (2) 1/2" Wrench • 9/16" Socket with Extension (18 HP) • 5/8" Socket with Extension (19 HP) • Anti-seize compound 1.
CALL TOLL FREE 1-800-DR-OWNER 43 Clutch Removal, Disass embly, and Re-Assembly If it is necessary to disassemble your Clutch, follow these steps. Tools and Supplies Needed: • 9/16" Socket with .
44 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Battery C ar e Proper care can e xtend the life of a battery. Follow these recommendati ons to ensure y our battery’s best performance and long life: • Do not allow the battery charge to get too low. If the machine is n ot used, charge the battery every 4 – 6 weeks.
CALL TOLL FREE 1-800-DR-OWNER 45 End of Season and Storage • BEFORE PERFORMING ANY MAINTENANCE PROCEDUR E OR INSPECTION , STOP THE ENGINE, WAIT FIVE (5) MINU TES TO ALL OW ALL MOVIN G PARTS TO CO ME TO A COMP LETE STOP AN D COOL. DISCONNECT THE SP ARK PLUG WIR ES, KEEPING THEM AWAY FRO M THE SPARK PLU GS.
46 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER.
CALL TOLL FREE 1-800-DR-OWNER 47 CHAPTER 6 TROUBLESHOOTING Most problems a re easy to fix. Consult the Troubles hooting Table bel ow for common problems and th eir solutions. If you contin ue to experience proble ms, call Country Ho me Prod ucts, Inc.
48 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION, STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL MOVING PARTS TO COM E TO A COMPLETE STOP AND COOL. DISCONNECT THE SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS.
CALL TOLL FREE 1-800-DR-OWNER 49 BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION, STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL MOVING PARTS TO COM E TO A COMPLETE STOP AND COOL. DISCONNECT THE SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS.
50 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER CHAPTER 7 PARTS LISTS, SCHEMA TIC DIAGRAMS AN D WARRANTY Parts List - DR ROAD-TOW ABLE CHIPPER Assembly - 18 HP, Bottom Discharge NOTE: Part numbers listed are available through Country Home Products, Inc.
CALL TOLL FREE 1-800-DR-OWNER 51 Schematic - DR ROAD-TOWABLE CHIPPE R Assembly - 18 HP, Bottom Discharge 060103.
52 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Parts List - DR ROAD-TOW ABLE CHIPPER Assembly - 19 HP, T op Discharge NOTE: Part numbers listed are available through Country Home Products, Inc.
CALL TOLL FREE 1-800-DR-OWNER 53 Schematic - DR ROAD-TOWABLE CHIPPE R Assembly - 19 HP , T op Discharge 060103.
54 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Parts List - 19 HP C ontrol Panel Assemb ly NOTE: Part numbers listed are available through Country Home Products, In c.
CALL TOLL FREE 1-800-DR-OWNER 55 Schematic - 19 HP C ontrol Pane l Assembly 060103.
56 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Parts List - Basic Machine Assembly - 18 and 19 HP NOTE: Part numbers listed are available through Country Home Products, In c.
CALL TOLL FREE 1-800-DR-OWNER 57 Schematic - Basic Machine Assembly - 18 and 19 HP 060103.
58 DR ® 18 and 19 HP ROAD-TOWABLE CHIPPER Notes.
COUNTRY HOME PRODUCTS, Inc. MEIGS ROAD, P.O. BOX 25, VERGENNES, VERMO NT 05491 1-800-DR-OWNER (376-9637) • www.dr-owner.com ©2002 CHP, Inc. 151751 W ar r anty 2-Year Limited Warranty Terms and Cond.
COUNTRY HOME PRODUCTS, Inc. MEIGS ROAD, P.O. BOX 25, VERGENNES, VERMONT 05491 1-800-DR-OWNER (376-9637) • www.dr-owner.com ©2006 CHP, Inc. 211711 Daily Checklist for the DR ROAD-TOWABLE CHIPPER To help maintain your DR R OAD-TOWABLE CHIP PER for optimum performanc e, we recommend you follow this checklist each time y ou use your machine.
Ein wichtiger Punkt beim Kauf des Geräts Country Home Products 19HP (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Country Home Products 19HP noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Country Home Products 19HP - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Country Home Products 19HP reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Country Home Products 19HP erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Country Home Products 19HP besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Country Home Products 19HP verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Country Home Products 19HP. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Country Home Products 19HP gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
