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Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Phone: (604) 421-4425 Toll-Free: (888) 421-4425 Fax : (604) 421-7734 info@cm ciel.com ww w.cmciel. com mAI085 MB Actuator Interface Te chnica l Man ual Document No. 10856 Revision B July 2007 1997-98-99, 2000 CM C Industrial Elec tronics Ltd.
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mAI085-MB Actuator Int erface Technical Manual /i Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Table of Contents 1. Overv iew ............................................................................................................
mAI085-MB Actuator Int erface Technical Manual /ii Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Table of Figure s Figure 1 - Key pad a nd Indi cators ....................................................................................
mAI085-MB Actuator Int erface Technical Manual /1 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 1. Ov erv iew The mAI085- MB Actuator Interf ace is an interf ace between the cont rol room operat or and a network of Actuator Cont rollers.
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mAI085-MB Actuator Int erface Technical Manual /3 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 2. Description of the Keyp ad and Indicators OPEN CLOSE CLEA R SET CMC I NDUSTRIAL E LEC.
mAI085-MB Actuator Int erface Technical Manual /4 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD ID Label Description of Operation 7 Clear key and lamp Clears all actuator setpoints. First press illuminates the lamp, the second press clears the setpoints and tur ns off the lamp.
mAI085-MB Actuator Int erface Technical Manual /5 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 3. External Connections 1 2 3 4 9 10 V- V+ G V- V+ SH D_L D_H 6 5 7 8 11 13 12 Figure 2 - Terminal Blocks and Connectors ID Label Description 1 Output 1 Contact will close if in open mode or to star t the conveying system.
mAI085-MB Actuator Int erface Technical Manual /6 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD ID Label Description 9 Input Common Common connection f or inputs.
mAI085-MB Actuator Int erface Technical Manual /7 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 3.2 Optional Extended Data Network Host C ompu ter or PL C SV OL IDL POS FLT MOV OPN CLS EMP PV OPEN CLOSE C LEAR SET SCAN CMC INDUSTRIAL ELECTRONICS ACTUATOR INTERFACE 24VDC 1.
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mAI085-MB Actuator Int erface Technical Manual /9 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 4. Using the Interface The contr oller has an easy to use k eyboard for selecting and contr olling the connected actuators. 4.1 Selecting an Actuator Controll er Use the upper up or down keys to select t he actuator.
mAI085-MB Actuator Int erface Technical Manual /10 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 4.5 Clearing the Setpoints The CLEAR key allows the clearing of all actuator setpoints. T he f irst press of the CLEAR key illuminates the CLEA R lamp.
mAI085-MB Actuator Int erface Technical Manual /11 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 5. Configuration The mAI085- MB Actuator Interf ace is conf igured using a menu driven interf ace. T he operator keyboard changes function during conf iguration.
mAI085-MB Actuator Int erface Technical Manual /12 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Step Function A ction at Int erface A ction at A ctuator Controller 6 From the Controller Menu , use the GEt f unction to upload the calibrated parameters from controller 1.
mAI085-MB Actuator Int erface Technical Manual /13 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Step Function A ction at Int erface A ction at A ctuator Controller 9 From the Main Menu perf orm a Snd function t o send the previously saved parameters to the rem aining controllers.
mAI085-MB Actuator Int erface Technical Manual /14 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 5.2 Configuration Keyboard Functions To enter config uration mode, pr ess and hold the SCAN key f or 10 seconds. The upper display will show LoC , indicating entry into conf iguration m ode.
mAI085-MB Actuator Int erface Technical Manual /15 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD For value entries, there is a flashing cursor indicating which digit is being advanced. The left up/ down arrow keys move the cursor lef t and right.
mAI085-MB Actuator Int erface Technical Manual /16 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 5.3.1 Main Menu The Main Menu all ows the selection of several sub-menus and selection of the g lobal parameter f unctions. All Mai n Menu items require YES/no responses.
mAI085-MB Actuator Int erface Technical Manual /17 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Display Function Response second YES response start s the operat ion. The upper display indicates the controller address and the lower display the result of the q uery.
mAI085-MB Actuator Int erface Technical Manual /18 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 5.3.2 Local Menu The local menu allows the conf iguration of paramet ers specific t o the mAI 085-MB. Display Function Response oPn Selects the Open/ Close mode at star tup.
mAI085-MB Actuator Int erface Technical Manual /19 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD A menu selection allows the remote calibration of t he field actuat or controllers. This f unction sets the f ield controller into calibration m ode and alerts t he operator when the calibration is complete.
mAI085-MB Actuator Int erface Technical Manual /20 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Display Function Response GEt Get the operational parameters f rom this controller. A YES response displays SUrE in the low er display. The second YES response start s the operation.
mAI085-MB Actuator Int erface Technical Manual /21 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Display Function Response This function w il l modify the actuator controllers saved parameters.
mAI085-MB Actuator Int erface Technical Manual /22 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 5.3.5 Factory Values Menu The Int erface can be config ured to a range of f actory preset values. T he menu item s allow the selection of the actuat or controller m odel, speed of actuator operat ion and actuator accuracy.
mAI085-MB Actuator Int erface Technical Manual /23 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 5.3.6 Diagnostics Menu The mT I085 has a built in diag nostics system. T his menu allows for the diagnosis of the input ports, communications ports and keyboard.
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mAI085-MB Actuator Int erface Technical Manual /25 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 6. The Input / Output Sy stem The mAI085- MB Actuator Interf ace has 4 discret e inputs and 4 discret e outputs. Figure 2 and Table 2 detail the physical connections to the discrete sig nals.
mAI085-MB Actuator Int erface Technical Manual /26 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Name Description Output 3 Pins 5 & 6 This output wil l be energized any time all of the act uator setpoints ar e 0. T he output de-energ izes whenev er a non-zero setpoint is entered into any of the actuators.
mAI085-MB Actuator Int erface Technical Manual /27 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 7. Controlling Conv ey ing Sy stems The mAI085- MB Actuator Interf ace allows the direct control of simple conveying systems. The interface has several timers that facilitate this control.
mAI085-MB Actuator Int erface Technical Manual /28 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Figure 6 details a typical start/stop seq uence f or a conveying system.
mAI085-MB Actuator Int erface Technical Manual /29 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 8. Using the Modbus Netw ork Interface The mAI085- MB incorporates a RTU Slave Mobus interface. This interf ace responds to only 3 Modbus slav e commands.
mAI085-MB Actuator Int erface Technical Manual /30 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD Register F unction 40002 Controller 1 Process value 40003 Controller 1 Status 40004 Con.
mAI085-MB Actuator Int erface Technical Manual /31 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 8.2.2 Read-Write Registers Each controller has one r egister f or t he setpoint value. The setpoint value will occupy bits 0 - 11 of the setpoint value word.
mAI085-MB Actuator Int erface Technical Manual /32 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 7 mAI085-MB output 4, 0 = output of f 8 in open mode, 1 = yes 9 setpoints all cleared, .
mAI085-MB Actuator Int erface Technical Manual /33 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 9. Specifications Description Characteris tic DC Supply Voltage Current 20 - 28VDC 2.0 @ 24 VDC Supervisory Inputs Voltage Current 24VDC 20mA Supervisory Contacts Voltage Current 32VDC, 120 VAC 1.
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mAI085-MB Actuator Int erface Technical Manual /35 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 10. A ppendix 1 - Editing Controller Setup T ables on a PC The mAI085 can download and upload the field actuator controller setup t ables to a PC over a standard serial port.
mAI085-MB Actuator Int erface Technical Manual /36 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 4. Set the comm unications port sett ings as shown and then click OK . The sett ings are Bits per second - 9600, Data bit s - 8, Pari ty - None, Stop bits - 1, Flow contr ol - None; 5.
mAI085-MB Actuator Int erface Technical Manual /37 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 6. You will now be at the m ain HyperTerminal Screen. Select File and then Save and the screen below wi ll appear. Click Save to save this configur ation as Direct.
mAI085-MB Actuator Int erface Technical Manual /38 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 4. From the HyperTerminal menu, select Transf er and then Capture Text, t hen Stop. You have now created a “.txt” f ile containing t he config uration data.
mAI085-MB Actuator Int erface Technical Manual /39 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 6. Excel w ill display a data im port dialog. T he data f rom the mAI085MB is pre-f ormatted to be automatically imported into Excel. Just click Finish to impor t the data.
mAI085-MB Actuator Int erface Technical Manual /40 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 8. W hen finished, save the f ile as a “. txt” f ile. Excel wil l prompt you to change the type of file when you save or exit, as it def aults to the “.
mAI085-MB Actuator Int erface Technical Manual /41 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 3. On the m TI085 select YES , and then YES again t o the SurE prom pt. T he lower display will show 128 . Click on O pen on the HyperTerm inal dialog to star t the tr ansfer.
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mAI085-MB Actuator Int erface Technical Manual /43 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD 11. A ppendix 2 - Draw ings Drawings included in this appendix are: Draw ing Number Des.
mAI085-MB Actuator Int erface Technical Manual /44 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD D. FORST COPYRIGHT 1999 SEPT 23, 1999 1 OF 1 DATE: DRAWING NO: REV: DRAWN B Y: CHECKED BY: DO NOT SCALE REF: APPROVED BY: PAGE: Burnaby, BC Canada CMC Industrial Electronics Ltd.
mAI085-MB Actuator Int erface Technical Manual /45 Distributive Intelli gence CMC INDUSTRIAL ELECTRONICS LTD D. FORST COPYRIGHT 1999 SEPT 23, 1999 1 OF 1 DATE: DRAWING NO: REV: DRAWN B Y: CHECKED BY: DO NOT SCALE REF: REV DESCRIPTION DATE APP. APPROVED BY: PAGE: Burnaby, BC Canada CMC Industrial Electronics Ltd.
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