Benutzeranleitung / Produktwartung 10086150 des Produzenten Windsor
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Operating Instructions (ENG) Carpet Extractor Model: VOYDU 10086130 VOYXDU 10086150 86292490-AB 01/23/09.
MACHINE DATA LOG/OVERVIEW 86292490 VOYAGER DUO 08/20/07 2 OVERVIEW The Voyager Duo is a battery powered carpet extrac tor intended for commercial use. The Voyager Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then vacuums the soiled water back into the recovery tank.
TABLE OF CONTENTS 86292490 VOYAGER DUO 11/15/08 3 Machine Data Log/ Overview . ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. ......................
HOW TO USE THIS MANUAL 86292490 VOYAGER DUO 08/20/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
86292490 VOYAGER DUO 08/20/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric sho ck, or injury : Use only indoors.
HAZARD INTENSITY LEVEL 86292490 VOYAGER DUO 08/20/07 2-2 The following symbols are use d throu ghout this guide as indicated in their de scri ptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING an d CAUTION and FOR SAFETY.
SAFETY LABEL LOCATION 86292490 VOYAGER DUO 08/20/07 2-3 NOTE: These drawings indicate the location of safet y labels on the machine. If at any time the labels be com e illegible, promptly replace them. CAUTION BATTERY 86243830 (PRV NO. 500663) 86252520 (PRV NO.
NOTES: 86292490 VOYAGER DUO 08/20/07 2-4.
TECHNICAL SPECIFICATIONS - BASIC 86292490 VOYAGER DUO 08/20/07 3-1 ITEM DIMENSION/CAPACITY Nominal Power 1855 W Rated Voltage 36 Volts DC Rated Amperage 51.5 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 23.5 in. x 15.
TECHNICAL SPECIFICATIONS - DELUXE 86294290 VOYAGER DUO 08/20/07 3-2 ITEM DIMENSION/CAPACITY Nominal Power 2002 W Rated Voltage 36 Volts DC Rated Amperage 56 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 23.5 in. x 15.
TECHNICAL SPECIFICATIONS 86292490 VOYAGER DUO 08/20/07 3-3 ITEM MEASURE Height 43 inches (1100 mm) Length 59 inches (1500 mm) Width 32 inches (800 mm) Width of scrub path 24 inches (600mm) The weighted root mean square a cceleration at the operator’s arms was measured to be bel ow 2.
HOW THIS MACHINE WORKS 86292490 VOYAGER DUO 08/20/07 3-4 The Machine is a battery powered, self-prop elled Carpet Maintainer and Carpet Extractor intended for commercial use. The machine is designed to maintain yo ur carpet using the Encapsulating Interim Carpet Cleaning Process.
COMPONENTS 86292490 VOYAGER DUO 08/20/07 3-5 1. Control Panel-Drive/Scrub 2. Front Cover 3. Solution Tank 4. Recovery Tank 5. Solut ion Fill Cover 6. Recovery Dome 7. Scrub Deck 8. Recovery Drain Hose 10 3 10 11 12 13 15 4 14 16 2 1 5 6 7 8 9 9. Solution Drain Hose 10.
DRIVE CONTROLS 86292490 VOYAGER DUO 08/20/07 3-6 1. Key Switch 2. Reverse Switch 3. Throttle Switches 4. Speed Control Knob 5. Battery Discharge Indicator 6.
DRIVE CONTROLS 86292490 VOYAGER DUO 08/20/07 3-7 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate ke y clockwise. To turn the machine off, rotate key counterclockwise. 2. REVERSE BUTTON Controls the direction of travel of the vehicle.
SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-8 1 2 3 1. Solution Pump Switch 3. Function Switch 2. Solution Pump Indicator.
SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-9 1. SOLUTION PUMP SWITCH Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, t he flow is automatically interrupted. This feature prevents application of solu tion without scrubbing it into carpet.
SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-10 SCRUB DECK ROTARY SWITCH (DELUXE) Raises and lowers the scrub deck, and turns the scrub brush moto rs on and off, and control s the solution solen oids. For interim/pre-spray “A” mode, rotate the function knob to the “A” position.
MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3 - 11 PRE-RUN MACH IN E INSPECTION Do a pre-run inspection to find possi ble problems that could cause poor perf ormance or lost time from breakdown. Follow the same pro cedure each time to avoid missing steps.
MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-12 FILLING SOLUTION TANK FOR SAFETY: Before le av ing or servicing machine; stop on level surfac e, turn off machine and remove key. 1. Turn the machine power off. 2. Remove the front cover and the solution fill lid.
MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-13 TO BEGIN SCRUBBI NG When operating the machine around people, pay close attention for unexpecte d movement.
MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-14 HOSE SOLUTION DRAIN EMPTYING AND CLEANING SOLU TION T ANK 1. Park the machine next to a floor drain. Drain hose is at the rear of the machine. 2. Turn the machine power off. 3. Remove the top of the hose from the barb mount and lower hose in direction of the drain.
NOTES: 86292490 VOYAGER DUO 08/20/07 3-1 5.
MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 4-1 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS Check water level of batteries after charging; add distilled water if necessary. * Check br ushes for pr oper installation .
MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-2 1. Battery Connector 5. “Y” Tube 2. Battery Connector 6a. Recovery Hose - Basic 3. Batteries 6b.
MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-3 BATTERIES The batteries provide the power to ope rate the machine. The batteries require regul ar maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times.
MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-4 CHECKING BAT TERY SPECIFIC GRAVITY Use a hydrometer to chec k the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings im mediately after adding distilled water, if the water and acid are not thoroughly mixed, the readi ng m ay not be accurate.
MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-5 6. Replace the battery caps, and leave them in place while charging. 7. Unplug the machine conn ector from the battery. FOR SAFETY: When charging, conn ect the charger to the batteries before conne cting the charger to the AC wall outlet.
MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-6 1 2 4 3 1. Scrub Deck Lift Actuator 2. Scrub Brush Motor 3. Scrub Brushes 4. Retaining Clip.
MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-7 SCRUB HEAD The dual cylindrical scrub head is de sig ned to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. MAINTENANCE Scrub brushes should b e exchanged front to back every 50 hours to ensure even wear.
MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4- 8 Do not use a pressure washer to clean around the brush motors. Use tap pressure only . TO REPLACE SCRUB BRUS H MOTORS 1. With the scrub deck in the lowered positi on, remove the deck cover and disconne ct bru sh motor wiring connector from harness.
MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-9 ACTUATOR SCRUB DEC K REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Lower scrub deck. Remove the front cover and raise recovery tank.
MAINTENANCE-CIRCUIT PROTECTION 86292490 VOYAGER DUO 08/20/07 4-1 0 30 Amp. Protects the vacuum motor. 30 Amp. Protects the vacuum motor. 22 Amp. Protects the scrub bru sh motor. 25 Amp. Protects the propel mo tor. 3 Amp. Protects the machin e controls, pump and act uator 1.
MAINTENANCE-SOLUTION STRA INER & PUMP - BASIC 86292490 VOYAGER DUO 08/20/07 4-11 1. Pump 2. Solution Strainer 3. Solenoid Valves 4. Jets- Interim 5.
MAINTENANCE-SOLUTION STRA INER & PUMP - BASIC 86292490 VOYAGER DUO 08/20/07 4-12 1. SOLUTION STRAINER The solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, solenoid valve and jets from debris.
MAINTENANCE- SOLUTION STRA INER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-13 1. Pump 2. Solution Strainer 3. Solenoid Valves 4. Jets-Interim 5.
MAINTENANCE-SOLUTION STRA INER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-14 1. SOLUTION STRAINER The solution strainer is located und er th e recovery tank. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris.
MAINTENANCE SOLUTION STRAINER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-15 5. A-B CHEMICAL PUMP & CHEMI CAL PUMP 1. The chemical tank “A” h old s either encapsulating interim chemical or pre- spray chemical. Tanks should be clea ned weekly.
NOTES: 86292490 VOYAGER DUO 08/20/07 4-16.
MAINTENANCE-DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 4-17 3 2 1 2 1. Drive Assembly 2. Grease Points 3. Drive Motor.
MAINTENANCE- DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 4-18 DRIVE MOTOR CARBON B RUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only . FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.
MAINTENANCE-VACUUM 86292490 VOYAGER DUO 08/20/07 4-19 1 23 4 5 6 2 1. Vacuum Shoes 2. Vacuum Glides 3. Vacuum Shoe Retainer Knobs 4. “Y” Tube 5. Float Ball and Screen 6.
MAINTENANCE-VACUUM 86292490 VOYAGER DUO 11/15/08 4-20 VACUUM SHOES The dual offset vacuum shoes are desig ned to extract soiled solution from the carpet. The plastic vacuum shoe glides minimi ze wear to flooring. MAINTENANCE The vacuum shoes sho uld be removed and clean ed daily to ensure maximum recovery.
MAINTENANCE-VACUUM 86292490 VOYAGER DUO 08/20/07 4-21 TO REPAIR OR REPLACE VACU UM MOTOR(S) 1. Remove the front cover, drain the recov ery tank and disconnect the vacuum hose a s se mbly from the “Y” tube. 2. Raise the recovery tank and safely enga ge the prop rod latch.
MAINTENANCE-TRANSPORTING 86292490 VOYAGER DUO 08/20/07 4-22 PUSHING MACHINE The machine may be pushed for short distan ces at speeds not to exceed 5 mph.
MACHINE-TROUBLESHOOTING 86292490 VOYAGER DUO 08/20/07 4-23 PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable con nections Battery cables corroded Clean connections No power to machin.
86292490 VOYAGER DUO 08/20/07 PARTS LIST.
BRUSH DECK 86292490 VOYAGER DUO 08/20/07 5-1.
BRUSH DECK 86292490 VOYAGER DUO 08/20/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86223780 70896 8 SCR, M4X8, SET, ISO4029,CP,BLK 2 86224170 730410 2 SHAFT, 6.
BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07 5-3 8 1 7 7 5 1 3 4 2 6.
BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07 5-4 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86008670 80606 2 COTTER, 3/8” RING 2 86091930 141037 1 BRKT, ACTUATOR MOUNT 3 .
BRUSH DECK MOTOR 86292490 VOYAGER DUO 08/20/07 5-5.
BRUSH DECK MOTOR 86292490 VOYAGER DUO 08/20/07 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273750 70011 6 SCR, 1/4-20 X 5/8 HHCS SS 2 86173340 87514 6 WASHER, SPLIT LOCK, 1/4 S.
BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07 5-7 4 4 6 2 1 8 2 6 5 6 2 3 9.
BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86259420 87232 2 WASHER,THRUST .51IDX1ODB RO 2 86010670 87029 8 WASHER, 5/16 FLAT SS 3 86295600 - 1 BRKT, BRUSH DECK PIVOT, LEFT 4 86277130 70795 6 SCR, 5/16-18 X 1.
BRUSH DECK SHROUND 86292490 VOYAGER DUO 01/22/09 5-9 8 7 6 5 4 3 2 1 1 9.
BRUSH DECK SHROUD 86292490 VOYAGER DUO 08/20/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86161800 46-802531 1 LATCH, CONCEALED KEEPER 2 86273790 70016 2 SCR, 6-32 X 3/4 PPHMS.
BRUSH DECK LIFT 86292490 VOYAGER DUO 10/23/08 5-11 12 15 13 17 11 10 9 8 6 3 4 5 2 1 16 4 14 7 18 12 4 19 5.
BRUSH DECK LIFT 86292490 VOYAGER DUO 10/23/08 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86290700 - 4 SCR, 5/16-18 X 1.0 FHCS SS 2 86228990 09153 4 BEARING, FL NGD,.
CONTROL HANDLE 86292490 VOYAGER DUO 08/20/07 5-13 4 9 2A 2B 1 3 5 6 8 7 10.
CONTROL HANDLE 86292490 VOYAGER DUO 08/20/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277050 70782 4 SCR, 5/16-18 X 3/4 SHCS SS 2A 86238730 38307 1 HANDLE, LEFT 2B 86238740 38308 1 HANDLE, RIGHT 3 86240990 41431 2 HOUSING, BUTTON 4 86254920 730153 2 SPRING, COMP .
CONTROL PANEL - LOWER - BASIC 86292490 VOYAGER DUO 12/08/07 5-15 1 1 2 4 5 6 9 10 11 12 13 5 16 17 14 15 3 8 18 7.
CONTROL PANEL - LOWER - BASIC 86292490 VOYAGER DUO 12/08/07 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 2 86008900 80845 3 BOOT, SEAL-PUSH BTN 7/16-28 3 86237900 35278 3 GASKET, .125T X .
CONTROL PANEL – LOWER – DELUXE 86292490 VOYAGER DUO 08/20/07 5-17 4 16 17 18 1 2 1 3 5 6 14 6 15 8 7 10 9 11 12 13.
CONTROL PANEL - LOWER - DELUXE 86292490 VOYAGER DUO 10/02/07 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 2 86008900 80845 3 BOOT, SEAL-PUSH BTN 7/16-28 3 86237900 35278 3 GASKET, .125T X .
CONTROL PANEL - UPPER - BASIC 86292490 VOYAGER DUO 08/20/07 5-19 6 5 4 2 10 1 7 9 8 3.
CONTROL PANEL - UPPER - BASIC 86292490 VOYAGER DUO 08/20/07 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006310 66335 1 POTENTIOMETER, 50K OHMS 2 86251360 67166 2 RELAY, 36VDC .
CONTROL PANEL – UPPER - DELUXE 86292490 VOYAGER DUO 12/08/07 5-21 11 10 1 2 3 4 5 6 7 8 9 5 12 13.
CONTROL PANEL - UPPER - DELUXE 86292490 VOYAGER DUO 12/03/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006310 66335 1 POTENTIOMETER, 50K OHMS 2 86251360 67166 2 RELAY, 36VDC.
CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 08/20/07 5-23 4 3 1 2.
CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 10/15/07 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276290 70626 7 SCR, #10 X 3/4 PPHST HI-LO BLK 2 86294250 - 7 WASHER, .
COVER - FRONT 86292490 VOYAGER DUO 08/20/07 5-25 1 2 3 4 5 6 7 8.
COVER - FRONT 86292490 VOYAGER DUO 08/20/07 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86271870 57290 4 NUT, 1/4-20 HEX NYLCK THIN SS 2 86010630 87013 4 WASHER, 1/4ID X 5/8 OD SS 3 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS 4 86290740 - 2 BRKT, FRONT LATCH 5 86278390 73866 2 SPACER, 1/2O DX.
DECAL 86292490 VOYAGER DUO 08/20/07 5-27 1 2 7 6 3 5 4.
DECAL 86292490 VOYAGER DUO 08/20/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86013290 - 1 LABEL, BASIC CONTROL 2 86013310 - 1 LABEL, EXTRACTORS, BREAKERS 3 86013650 - 1 LABEL.
FRAME - LOWER 86292490 VOYAGER DUO 08/20/07 5-29 6 5 2 1 3 4.
FRAME - LOWER 86292490 VOYAGER DUO 08/20/07 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS 2 86293740 - 2 CASTER, 4” SWIVEL, 300# CPCT.
FRAME - UPPER 86292490 VOYAGER DUO 08/20/07 5-31 1 1 3 2 6 3 4 5 1 1.
FRAME - UPPER 86292490 VOYAGER DUO 08/20/07 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 4 SCR 5/16-18 X 3/4 HHCS SS 2 86276490 70670 5 SCR, 5/16-18 X 5/8 HHCS SS .
RECOVERY TANK 86292490 VOYAGER DUO 12/12/08 5 - 33 9 19 21 10 12 8 7 6 4 3 2 1 13 14 15 18 17 15 10 23 17 16 -A- -A- 11 10 24 21 19 25 20.
RECOVERY TANK 86292490 VOYAGER DUO 05/14/08 5-34 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274220 70134 1 SCR, 6-32 X 5/8 PPHMS SS 2 86003340 28062 1 DOME, 13 X 11 3 86246080 51368 1 LANYARD, 18.
RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-35 4 3 5 2 7 12 1 17 16 6 13 7 14 15 9 8 8 9 6 10 11 18 19.
RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-36 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217470 270800 1 COVER, ACCESSORY PORT 2 86290950 - 1 ASSEMBLY, BRKT, FRONT, LEFT 3 86226740 73215 4 SPACER, 3/8 X .
RECOVERY TANK HANDLE - DELUXE 86292490 VOYAGER DUO 04/03/08 5-37.
RECOVERY TANK HANDLE - DELUXE 86292490 VOYAGER DUO 04/03/08 5-38 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86224770 739989 1 SPRING, TORSION 2 86279170 87093 1 WASHER, #10 X 1.
SOLUTION – CHEMICAL TANKS - DELUXE 86292490 VOYAGER DUO 08/20/07 5-39 10 5 7 6 11 4 3 2 1 13 12 9 8 14.
SOLUTION – CHEMICAL TANKS - DELUXE 86292490 VOYAGER DUO 08/20/07 5-40 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86295330 - 1 CAP, DISPENSING, 9.
SOLUTION PUMP 86292490 VOYAGER DUO 01/22/09 5-41 7 24 26 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 21 22 23 24 25 24 24 24 27 18 20 13 12 11 10 9 25 28 29 30 31 DELUXE PUMP BASIC PUMP 25 24 2.
SOLUTION PUMP 86292490 VOYAGER DUO 10/08/08 5-42 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006580 70085 1 SCR, 1/4-20 X 1/2 PPHMS SS DL 2 86292230 - 1 COVER, PUMP 3 86012690 - 1 .
SOLUTION – CHEMICAL PUMP - DELUXE 86292490 VOYAGER DUO 10/20/07 5-43 1 2 11 10 3 5 7 12 4 6 8 9 -A- 13 14 13 -A- -B- -C- -C- -B- 9 17 15 16.
SOLUTION – CHEMICAL PUMP – DELUXE 86292490 VOYAGER DUO 10/20/07 5-44 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86010670 87029 2 WASHER, 5/16 FLAT SS 2 86276490 70670 2 SCR, 5/1.
SOLUTION – CHEMICAL VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-45 -A- 1 2 4 3 6 8 5 -A- 12 11 10 9 8 7.
SOLUTION - CHEMICAL VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-46 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273980 70066 4 SCR, 10-32 X 3/4 PPHMS SS 2 86010650 87018 8 WASHE.
SOLUTION TANK 86292490 VOYAGER DUO 04/11/08 5-47 26 21 24 23 22 18 13 23 19 20 19 17 11 13 11 12 16 25 16 11 27 31 16 15 13 14 13 11 10 9 8 7 6 5 4 3 3 2 1 23 19 30 21 26 29 23 27 13 11 31 28 11 DELUX.
SOLUTION TANK 86292490 VOYAGER DUO 04/11/08 5-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86011820 - 1 GASKET, INLET CAP 2 86011810 - 1 RETAINER, INLET CAP 3 86290370 - 2 WASHER D, .346 ID X .105T 4 86276760 70724 1 SCR, 5/16-18 X 1.
SPRAY JETS 86292490 VOYAGER DUO 08/20/07 5-49 1 15 14 2 12 11 13 5 4 -B- 3 7 6 -A- -B- -A- 8 9 10 8.
SPRAY JETS 86292490 VOYAGER DUO 08/20/07 5-50 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86197640 40064 4 HOSEBARB, 1/8” FPT X 1/4" 2 86233090 20016 6 CLAMP, 1/4 ID HOSE 3 86.
SPRAY JET VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-51.
SPRAY JETS VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 2 86010670 87029 2 WASHER, 5/16 FLAT SS 3 86014250 - 1 ORIFICE, .
SPRAY JET VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-53 6 5 11 3 4 6 2 1 10 7 8 10 12 14 13 9 15 10 5 3.
SPRAY JET VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-54 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 2 86010670 87029 2 WASHER, 5/16 F.
WHEEL AND DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 5-55 14 15 9 11 8 13 12 10 7 6 5 4 3 2 1.
WHEEL AND DRIVE ASSEMBLY 86292490 VOYAGER DUO 12/18/08 5-56 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS 2 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD 3 86279210 87102 2 WASHER, 5/16 ID X 1/-1/4 OD 4 86226060 89280 2 WHEEL, 9 X 1.
VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-57 19 18 17 16 4 3 7 6 9 8 13 12 15 14 12 5 11 2 10 17 18 20 1 19.
VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-58 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86219150 39739 1 HOSE ASM, 1.5 BLK VAC X 30” 2 86071990 141027 1 BRKT, VAC LIFT, RGT, OUTER 3 86276650 70707 2 SCR, 5/16-18 X 1.5 BSHCS SS 4 86219690 48080 2 KNOB, 1.
VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-59 14 10 11 12 13 15 8 9 1 7 6 5 4 3 2.
VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-60 * SEE SERIAL NUMBER PAGE NOTE: Two vacu um shoe assemblies per ma chine. REF PART NO. PRV NO. QTY DESCRI PTION SERIAL NO. FROM NOTES: 1 86006580 70085 10 SCR, 1/4-20 X 1/2 PPHMS SS 2 86075450 27246 1 COVER, VAC SHOE 3 86237910 35279 1 GASKET, VAC SHOE OUTER 4 86237920 35280 1 GASKET, 5.
VACUUM - BASIC 86292490 VOYAGER DUO 11/15/08 5-61 17 8 20 25 24 23 22 8 14 16 15 14 17 13 12 9 10 8 7 6 5 4 3 2 1 8 20 26 18 21 28 27 11 29 29 3 19.
VACUUM - BASIC 86292490 VOYAGER DUO 11/15/08 5-62 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276720 70718 6 SCR, 1/4-20 X 4.25 HHCS PLTD 2 86010780 87162 6 WSHR, 1/4 SPLIT LOCK PLTD 3 86010630 87013 12 WSHR, 1/4 ID X 5/8 OD SS 4 86258480 53177 2 VAC MTR, 36VDC 5.
VACUUM - DELUXE 86292490 VOYAGER DUO 11/15/08 5-63.
VACUUM - DELUXE 86292490 VOYAGER DUO 11/15/08 5-64 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273810 70018 6 SCR, 1/4-20 X 1 HHCS SS 2 86010780 87162 6 WASHER, 1/4 SPLIT LOCK PLTD 3 86010630 87013 12 WASHER, 1/4 ID X 5/8 OD SS 4 86258480 53177 2 VAC MOTOR, 36V 5.
WIRING - BATTERY 86292490 VOYAGER DUO 11/15/08 5-65 5 18 19 20 1A 1B 11 13 16 15 14 9 10 8 7 6 4 3 2 A A 1C 12 17 11 21.
WIRING-BATTERY 86292490 VOYAGER DUO 11/15/08 5-4 5-66 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86228410 10023 3 BATTERY, 12V, 205AH 1B 86283410 10030 3 BATTERY, 12V, 225AH 1C 86228430 10032 3 BATTERY, 12V AGM 198AH 2 86088800 78945 1 TRAY, BATTERY LINER 3 86229740 140417 2 BLOCK, 3.
WIRING - CONTROL PANEL - BASIC 86292490 VOYAGER DUO 01/23/09 5-67 1 7 6 12 1 E-STOP 20/RED INDICATES OPTIONAL EQUIPMENT 1/YLW 38/YLW 33/PUR 2 1 26/RED 27/RED 28/RED 25/RED 1 2 24/WHT- BLU 22/BLK VACUU.
WIRING-CONTROL PANEL-BASIC 86292490 VOYAGER DUO 11/15/08 5-68 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261210 29204 4 DIODE ASM, 76008 X 76008 2 86003410 29215 3 DIODE ASM, 76075 X 76075 3 86013210 - 1 HARNESS BASIC EXTRACTOR PANEL 4 86013750 - 1 HARNESS BASIC VAC, EXT.
WIRING-CONTROL PANEL-DELUXE 86292490 VOYAGER DUO 01/23/09 5-69.
WIRING-CONTROL PANEL-DELUXE 86292490 VOYAGER DUO 11/15/08 5-70 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261210 29204 4 DIODE ASM, 76008 X 76008 2 86003410 29215 3 DIODE ASM, 760.
WIRING-MAIN HARNESS-BASIC 86292490 VOYAGER DUO 11/15/08 5-71.
WIRING-MAIN HARNESS-DELUXE 86292490 VOYAGER DUO 01/23/09 5-72.
WIRING DIAGRAM – BASIC 86292490 VOYAGER DUO 01/23/09 5-73.
WIRING DIAGRAM – DELUXE 86292490 VOYAGER DUO 01/23/09 5-74.
HOSE DIAGRAM - BASIC 86292490 VOYAGER DUO 01/22/09 5-75 SOLUTION TANK BYPASS VALVE ORIFICE RESTRICTOR SOLUTION PUMP STRAINER FILTER ACCESSORY PORT SPRAY IN INTERIM "A" MODE AND SPRAY IN EXTRACT "B" MODE SPRAY IN EXTRACT "B" M ODE JETS 86290870 (10") 86290860 (51") PRV NO.
HOSE DIAGRAM – DELUXE 86292490 VOYAGER DUO 11/15/08 5-76.
SUGGESTED SPARE PARTS 86292490 VOYAGER DUO 11/15/08 5-77 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86002000 14717 BREAKER, 3 AMP 86001920 14607 BREAKER, 25A VDC CIRCUIT 86001910 14606 BREAKE.
86292490 VOYAGER DUO 08/20/07 6-1 OPTIONS.
BATTERY CART 86292490 VOYAGER DUO 11/14/07 6-2 1 2 3 4 5 2 7 8 9 10 11 12 13 14 1 16 2 20 21 1 1 8 6 3 18 17 15 13 1 LATCH LINKAGE ASEMB L BATTERY CART LATCH ASEMBLY BATTERY CART 19 16 6 22.
BATTERY CART 86292490 VOYAGER DUO 11/14/07 6-3 SREF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. NOTES: 1 86270830 57023 29 NUT, 5/16-18 HEX NYLOCK SS 2 86010670 87029 6 WASHER, 5/16 FLAT SS 3 86228840 09124 5 BEARING, FLANGED .314 ID X .502 OD 4 86259410 87206 1 WASHER, THRUST .
BATTERY CART – LATC H AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-4 LATCH LINKAGE LATCH 10 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17.
BATTERY CART- LATC H AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-5 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86008860 80808 1 PIN, CLEVIS 3/8 X 5.
BATTERY CART – TRAY 86292490 VOYAGER DUO 08/20/07 6-6 1 2 3 4 5 6.
BATTERY CART- TRAY 86292490 VOYAGER DUO 08/20/07 6-7 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86005810 57245 10 NUT, 1/4-20 HEX NYLOCK SS 2 86278150 70117 8 SHOULDER BOLT, 5/16 OD X 1.0 L 3 86281060 89265 8 WHEEL, BATTERY TRAY 4 86275870 70556 2 SCR, 1/4-20 X 1.
BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07 6-8 12 6 10 9 11 8 7 3 1 2 4 5 1 2.
BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07 6-9 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 8 SCR, 5/16-18 X 3/4 HHCS SS 2 86010670 87029 8 WASHER, 5/16 FLAT.
EMERGENCY STOP-OPTION 86292490 VOYAGER DUO 12/22/07 6-10 1.
EMERGENCY STOP - OPTION 86292490 VOYAGER DUO 12/22/07 6-11 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86007180 72160 1 SWITCH, EMERGENCY STOP 2 86299300 88868 1 WIRE, 16” RED/18 S.
SERIAL NUMBERS 86292490 VOYAGER DUO 04/11/08 6-12 REF. NO. MODEL: SERIAL #: 1 VOYDU: 10086130000034 2 VOYXDU: 10086150000035 3 VOYDUX: 10086170000002 4 VOYXDUX: 10086190000004 5 VOYDU: 10086130000059 .
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