Benutzeranleitung / Produktwartung -230 des Produzenten Weil-McLain
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Part number 550-101-233/0903 • Installation • Star tup • Maintenance • P ar ts This manual must only be used by a qualified heating installer/service technician. Read all instructions, including this manual, the Ultra Control Supplement and the Ultra V ent Supple ment, before installing.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 2 GAS - FIRED W A TER BOILER — Boiler Manual T HE BOILER , WITH Ph Ph Ph Ph Ph D D D D D TECHNOLOGY – H OW IT WORKS .
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 3 T HE GAS - FIRED W A TER BOILER , WITH Ph Ph Ph Ph Ph D D D D D TECHNOLOGY.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 4 GAS - FIRED W A TER BOILER — Boiler Manual Contents The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 5 Please read before proceeding Failure to adhere to the guidelines on this page can result in severe personal injury , death or substantial pro pert y damage.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 6 GAS - FIRED W A TER BOILER — Boiler Manual Figure 1 Clearances required P repare boiler location 1 Installations must comp.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 7 P repare boiler location (continued) 1 Flooring and foundation Flooring The Ultra boiler is approved for installation on combustible flooring, but must never be installed on carpeting.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 8 GAS - FIRED W A TER BOILER — Boiler Manual Table 1 Corrosive contaminants and sources Prevent combustion air contamination Install air inlet piping for the Ultra boiler as described in the Ultra Boiler V e nt Supple ment.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 9 Remove boiler from crate Cold weather handling — If boiler has been stored in a very cold location (below 0°F) before installation, handle with care until the plastic components come to room temperature.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 10 Figure 2a Installing propane orifice (Ultra-155 and Ultra-230) Prepare for propane if operating on propane — Ultra-155 to -230 Ultra-80: DO NOT apply the following instructions to conversion of Ultra-80 boilers.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 11 GAS - FIRED W A TER BOILER — Boiler Manual Prepare boiler (continued) Perform hydrostatic pressure test Pressure test boiler before permanently attaching water or gas piping or electrical supply .
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 12 Install water piping 3 Install relief valve 1 . Install relief valve in ¾" street elbow piped from boiler supply piping tee (Figure 3, page 11). Pipe the relief valve only as shown, in the location shown.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 13 GAS - FIRED W A TER BOILER — Boiler Manual Install water piping (continued) 3 Figure 4 Expansion tank piping System water piping methods All piping methods shown in this manual use primary/secondary connection to the boiler loop.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 14 Install water piping (continued) 3 Figure 6 Pump curves for typical circulators suggested for DHW loop Ta b l e 2 Pipe sizi.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 15 GAS - FIRED W A TER BOILER — Boiler Manual Install water piping (continued) 3 Figure 7 Zone valve zoning plus optional DHW piping Zoning with zone valves 1 . Connect boiler to system as shown in Figure 7 when zone valve zoning.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 16 Install water piping (continued) 3 Figure 8 Circulator zoning plus optional DHW piping Zoning with circulators 1 . Connect boiler to system as shown in Figure 8 when circulator zoning.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 17 GAS - FIRED W A TER BOILER — Boiler Manual Figure 9 Typical radiant heating system piping plus optional DHW Radiant heating applications 1 . The Ultra b o iler is ideal for use in radiant heating.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 18 Chilled water systems 1 . Install boiler so that chilled medium is piped in parallel with the heating boiler . U se appropriate val ves to preve nt chilled medium from entering boiler .
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 19 V enting , combustion air & condensate line 4 Prepare condensate fittings 1 . Remov e PV C fittings and gasket from the a ccessories bag. 2 . Deburr and chamfer outside and inside of ½" x 1¼" PV C nipple to ensure ev en cement distribution when joining.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 20 GAS - FIRED W A TER BOILER — Boiler Manual Connect condensate drain 1 . Remove condensate trap line from bag. Prepare and install per page 19. Secure to jack et by attaching PV C tee as shown in Figure 13.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 21 Gas piping 5 Connecting gas supply piping 1 . Remove jacket front panel and refer to Figure 15 to pipe g as to boiler . a. Install ground joint union for servicing, when required.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 22 GAS - FIRED W A TER BOILER — Boiler Manual T able 4 Pipe capacity for 0.60 specific gra vity natural gas Gas piping (continued) 5 Natural Gas: Pipe sizing for natural gas 1 .
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 23 GAS - FIRED W A TER BOILER — Boiler Manual Startup 6 Check/control water chemistry Do not use petroleum-based cleaning or sealing compounds in boiler system. Damage to elastomer seals and gaskets in syst em could occur , resulting in substantial property damage.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 24 Startup (continued) 6 Final checks before starting boiler ❏ Read the Ultra Control Supplement to familiarize yourself with Ultra PhD control module operation. Read Operating Instructions in Control Supplement for pr o per steps to start boiler .
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 25 GAS - FIRED W A TER BOILER — Boiler Manual Startup (continued) 6 ❏ Check flame & combustion 1 . Press and hold both the Ultra control panel “Mode ” and “+” buttons simultaneously until “H” appears.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 26 GAS - FIRED W A TER BOILER — Boiler Manual Check - out/startup verification 7 ❏ Boiler and heat distribution units fill.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 27 Installation certificate Boiler model __________________ CP number ___________ Date installed _______________ Measured Btuh input ____________ Fuel: ❏ Natural Gas ❏ Propane ❏ Installation instructions have been followed.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 28 GAS - FIRED W A TER BOILER — Boiler Manual Annual startup and general maintenance Follow the Service and maintenance procedures given throughout this manual and in component literature shipped with the boiler .
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 29 Annual startup The boiler should be inspected and started annually , at the beginning of the heating season, only by a qualified serv ice t echnician.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 30 GAS - FIRED W A TER BOILER — Boiler Manual Annual startup (continued) Clean condensate trap 1 . Loosen condensate trap line hose clamps and remove trap line. 2 . Empty water from trap line and inspect.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 31 Inspect ignition electrode 1 . Remove the ignition electrode from the boiler heat exchanger a ccess c ov e r . 2. Remove any white oxides accumulated on the ignition electrode using sandpaper .
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 32 GAS - FIRED W A TER BOILER — Boiler Manual Annual startup (continued) 8a Figure 16 Burner assembly Perform startup and checks 1 . Start boiler and perform checks and tests specified on pages 23 through 26 (and Control Supplement).
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 33 Maintenance — general 8b Replace boiler jacket front door after startup or servicing Replace boiler jacket front door after start or servicing. The boiler front door must be securely fastened to the boiler to prevent boiler from drawing air from inside the boiler room.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 34 Cleaning boiler heat exchanger (continued from previous page) Access exchanger: Ultra-155, -230, -310 Only 1 . Remove gas valve electrical plug from gas valve. Also remove two electrical molex plugs from blower assembly .
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 35 GAS - FIRED W A TER BOILER — Boiler Manual Replacement parts 9 Miscellaneous parts and kits Replace boiler jacket front door after startup or servicing Replace boiler jacket front door after start or servicing.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 36 GAS - FIRED W A TER BOILER — Boiler Manual Replacement parts (continued) 9 Jacket parts.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 37 Replacement parts (continued) 9 Jacket parts.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 38 GAS - FIRED W A TER BOILER — Boiler Manual Replacement parts (continued) 9 Heat exchanger and piping — Ultra-80 & -.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 39 Replacement parts (continued) 9 Heat exchanger and piping — Ultra-80 & -105.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 40 Replacement parts (continued) 9 Heat exchanger and piping — Ultra-155 to -310.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 41 Replacement parts (continued) 9 Heat exchanger and piping — Ultra-155 to -310.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 42 GAS - FIRED W A TER BOILER — Boiler Manual 9 Replacement parts (continued) Controls.
GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 43 10 Dimensions 1 . Boiler supply and return tappings are both 1" NPT (Ultra- 80/105/155/230) or 1¼" NPT (Ultra-310). See pages 14 through 18 for recommended system supply and return piping sizes.
Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 44 Ratings DOE 1 . A s an Energy Star Partner , W eil-McLain has determined that Ultra boilers meet the Energy Star guidelines for energy efficiency . 2 . Based on standard test procedures prescribed by the United States Department of Energy .
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