Benutzeranleitung / Produktwartung V08 ENT M75 des Produzenten Vector
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VECT OR V08 ENT M75 V08 ENT M11 V08 ENT M12 V 8 MODEL DIESEL CYCLE FOR MARINE APPLIC A TIONS INST ALLA TION DIRECTIVE MA Y 2006 EDITION TECHNOLOGIC AL EXCELLENCE.
INST ALLA TION DIRECTIVE MA Y 2006 2 V08 ENT M 75 - M11 - M12 W e strongly recommend that you carefully read the indica- tions contained in this document: compliance with them protects the engine against irregular operation and assures its reliability , safeguarding sea-going and maintenance person- nel against accident hazards.
INST ALLA TION DIRECTIVE 3 V08 ENT M 75 - M11 - M12 MA Y 2006 Page CONTENTS Indications for consultation The different ver sions of the motor s are gener ally shown using the same pictures and descriptions, how ever impor tant differences are shown separ ately .
INST ALLA TION DIRECTIVE MA Y 2006 4 V08 ENT M 75 - M11 - M12 T o obtain the best engine perfor mance , it is essential not to deviate from the mission prof ile for which it was produced and set up. The engine must not be used for pur poses other than those stated by the manufacturer .
INST ALLA TION DIRECTIVE MA Y 2006 5 V08 ENT M 75 - M11 - M12 o Do not connect or disconnect electr ical connections when electrical power supply is on. o Do not cause sparks in the attempt to v erify the presen- ce of electr ical voltage. o Do not dr aw fuel through unfiltered lines.
INST ALLA TION DIRECTIVE 6 V08 ENT M 75 - M11 - M12 MA Y 2006 2. ENGINE PARTS AND COMPONENTS Figur e 1A 05_001_V 9 4 1 2 1 0 3 1 1 2 1 1 8 1 4 1 5 1 3 5 6 7 1 8 1 6 1 7 1. Intak e air f ilte r - 2. EDC Electronic Centr al Unit - 3. Common r ail high pressure injection pump - 4.
INST ALLA TION DIRECTIVE 7 V08 ENT M 75 - M11 - M12 MA Y 2006 Figur e 1B 05_008_V 9 1 5 1 3 1 0 1 1 1 6 2 0 7 1 2 7 3 6 1 2 8 1 4 5 4 1 7 1 9 2 3 2 2 2 1 2 4 1 8 1. Engine coolant tank - 2. Pressur ization cap for coolant tank - 3. Exhaust gas outlet - 4.
INST ALLA TION DIRECTIVE 8 V08 ENT M 75 - M11 - M12 MA Y 2006 05_002_V 3 6 1 4 9 1 5 1 1 1 3 1 2 7 5 4 1 2 8 1 6 1 0 Figur e 2A 1. Lubr icating oil filter s - 2. Location of ther mostatic valves - 3. Air -sea water heat exchanger - 4. EDC Electronic Centr al Unit - 5.
INST ALLA TION DIRECTIVE 9 V08 ENT M 75 - M11 - M12 MA Y 2006 05_009_V 5 1 7 1 1 1 0 8 9 6 3 2 4 1 2 Figur e 2B 1. Exh aus t g as ou tle t - 2. EDC Electronic Centr al Unit - 3. Air -sea water heat exchanger - 4. Location of thermostatic valves - 5. Fue l f ilt ers - 6.
INST ALLA TION DIRECTIVE MA Y 2006 10 V08 ENT M 75 - M11 - M12 3. INSTALLATION OVERVIEW Figure 3 The figure shows the set of components of an installation, including those supplied with the engine equipment, standard or optional, and those supplied or produced by the yard.
INST ALLA TION DIRECTIVE MA Y 2006 11 V08 ENT M 75 - M11 - M12 4. GENERAL INSTALLATION CRITERIA Accessibility The engine must be located in such a way as to allow filling and dr aining engine liquids when doing ser vicing oper ations. Moreov er , the rela y bo x and the diagnostic push-button present on it must be accessible , also when underway .
INST ALLA TION DIRECTIVE 12 V08 ENT M 75 - M11 - M12 MA Y 2006 5. TECHNICAL DATA FOR INSTALLATION V08 ENT M75 V08 ENT M11 V08 ENT M12 Engine intake and ventilation air when underway Static vacuum allowed downstream of the air filter kPa mmH 2 O ≤ 3.
INST ALLA TION DIRECTIVE 13 V08 ENT M 75 - M11 - M12 MA Y 2006 Figure 4 Dimensions V08 ENT M75 V08 ENT M11 V08 ENT M12 Gear box oil heat exchanger Thread on the inter mediate engine fittings inches UI.
INST ALLA TION DIRECTIVE 14 V08 ENT M 75 - M11 - M12 MA Y 2006 6. IDENTIFICATION DATA Figure 6 Figure 5 The engine identification data are stenciled on a tag positioned over the engine coolant tank Viale dell'Industria, 15/17 - 20010 Pregnana Mil.
INST ALLA TION DIRECTIVE 15 V08 ENT M 75 - M11 - M12 MA Y 2006 7. FUEL LINE Figure 7 For the installation, the following connections are required: - from the tank to the prefilter - from the prefilter.
INST ALLA TION DIRECTIVE 16 V08 ENT M 75 - M11 - M12 MA Y 2006 Fuel supply system scheme Figure 8 Hydraulic connections Figure 9 1. V ent fitting - 2. Compensation duct between two r ails - 3. Common r ail - 4. Electro-injector - 5. Low pressure limiter valve - 6.
INST ALLA TION DIRECTIVE 17 V08 ENT M 75 - M11 - M12 MA Y 2006 8. ELECTRICAL EQUIPMENT Figure 10 The electrical equipment of the engine compr ises a series of components pro vided separately from the engine to enable an easy and diver sified installation, according to the Y ard’ s design choices.
INST ALLA TION DIRECTIVE 18 V08 ENT M 75 - M11 - M12 MA Y 2006 Synoptic The wire har nesses provided with the engine include the connector s for all optional components which may be ordered and their connections to the JB connector for the indication and control panel.
INST ALLA TION DIRECTIVE 19 V08 ENT M 75 - M11 - M12 MA Y 2006 Wire harness Figure 12 05_005_V 4 6 5 ¬ %$#¬* ¬ %$#¬* 0/0 0/ ¬ " ) 3 + 8 / -- '' 3 0! *" '.
INST ALLA TION DIRECTIVE MA Y 2006 20 V08 ENT M 75 - M11 - M12 Power supply line The power networ k must be car r ied out in order to av oid using both the str ucture of engine and the str ucture of the hull (if this is metallic).
INST ALLA TION DIRECTIVE 21 V08 ENT M 75 - M11 - M12 MA Y 2006 Electrical starting motor 1. Excitation coil command (50) - 2. P ositive pow er pole (+B) - 3. Negative supply pole (−B). T echnical char acter istics: - Nominal supply voltage 24 V - Absorbed pow er 8.
INST ALLA TION DIRECTIVE MA Y 2006 22 V08 ENT M 75 - M11 - M12 Battery recharging This is accomplished through the pow er supply line of the electr ic star ter motor and connection to the +B of the alternator . The electronic regulator of the alternator that equips the engine allows an effectiv e control ov er the batter y recharging oper ation.
INST ALLA TION DIRECTIVE MA Y 2006 23 V08 ENT M 75 - M11 - M12 Supplementary services battery T o assure that the engine can be star ted with a sufficient quantity of ener gy , it is advisable to provide for the instal- lation of a supplementar y batter y , dedicated to supplying pow er to the on-board electrical ser vices.
INST ALLA TION DIRECTIVE MA Y 2006 24 V08 ENT M 75 - M11 - M12 Modality for inserting and disconnecting ECU connectors Both connector s are fastened to the ECU by means of 4 mm socket head screws. For the disconnection: loose the screw until the connector is completely free .
INST ALLA TION DIRECTIVE MA Y 2006 25 V08 ENT M 75 - M11 - M12 Sensor to detect water in fuel 1. Prefilter - 2. Conductor to be connected with the negative batter y terminal - 3.
INST ALLA TION DIRECTIVE 26 V08 ENT M 75 - M11 - M12 MA Y 2006 9. MAIN ANALOG INSTRUMENT PANEL Installation of the IVECO MO T ORS onboard panel with analog indicator s entails connecting the panel’ .
INST ALLA TION DIRECTIVE 27 V08 ENT M 75 - M11 - M12 MA Y 2006 Synoptic of the connections of the analog panels Figure 24 CONNECT ORS OF THE EXTENSION WIRE HARNESS JB - JC , SEEN FROM THE COUPLING SIDE Figure 25 The JC-JB wire har ness compr ises 47 lines, each connected to the ter minal identified on both connector s by the same number .
INST ALLA TION DIRECTIVE MA Y 2006 28 V08 ENT M 75 - M11 - M12 Indications and Alarms Module 1. Engine ov er speed (SSV) - 2. Presence of water in the fuel prefilter (SA C) - 3. Low engine coolant level (SBLA) - 4. Alternator anomaly (SS) - 5. Clogged oil filter (SIFO)- 6.
INST ALLA TION DIRECTIVE MA Y 2006 29 V08 ENT M 75 - M11 - M12 Revolution-counter calibration 1. Adjustment screw - 2. P anel lighting lamp. V er ify the indication of the panel rev olution counter by.
INST ALLA TION DIRECTIVE MA Y 2006 30 V08 ENT M 75 - M11 - M12 The connection is achieved by remo ving the cap on the JE connector of the main panel, and connecting the JE connec- tor to the JH connector on the secondar y panel, inter posing the extension wire har ness, a vailable in 3, 5 and 7 metre-long ver sions (see Fig.
INST ALLA TION DIRECTIVE 31 V08 ENT M 75 - M11 - M12 MA Y 2006 11. DRILLING PLANS FOR ANALOG PANELS Figure 30 Figure 31 Dimension in millimetres. = = 225 285 26 4 Ø4 Ø4 Ø4 Ø4 = = 140 200 26 26 4 4.
INST ALLA TION DIRECTIVE MA Y 2006 32 V08 ENT M 75 - M11 - M12 12. CUSTOMIZED INSTRUMENT PANEL Using only the components of the panel that are not wired to allow the panel customization, they will ha .
INST ALLA TION DIRECTIVE 33 V08 ENT M 75 - M11 - M12 MA Y 2006 Functions of the JD terminals PIN Descr iption Electr ic level OFF Indication ON Indication 1 Module power supply P ositive (+B) 2 Not co.
INST ALLA TION DIRECTIVE MA Y 2006 34 V08 ENT M 75 - M11 - M12 13. SENSORS FOR DETECTION AND INSTRUMENT PANEL SIGNALLING Coolant temperature sensor Resistor with negative temper ature coefficient, providing the signal for analog temper ature indication.
INST ALLA TION DIRECTIVE MA Y 2006 35 V08 ENT M 75 - M11 - M12 Clogged air filter sensor V acuum switch, pro viding the signal for the clogged air filter alarm indicator . Operating voltage: from 6 to 24 V Condition at ambient pressure normally open Closing vacuum: ≥ -52 mbar Operating temper ature: -20 / +80 °C Maximum cur rent 0.
INST ALLA TION DIRECTIVE MA Y 2006 36 V08 ENT M 75 - M11 - M12 CAUTION In order to enable the proper w orking of the sensor to detect water in fuel, the pre-filter suppor t needs to be electrically connected to the negative batter y terminal.
INST ALLA TION DIRECTIVE MA Y 2006 37 V08 ENT M 75 - M11 - M12 14. PREPARING THE ENGINE FOR FIRST START-UP 15. TESTS BEFORE THE FIRST START-UP 1. Drain the residual 30/M protective oil from the sump. 2. P our into the lubr icating loop only lubr icating oil of the type and in the quantities set out in the Refilling T able.
INST ALLA TION DIRECTIVE MA Y 2006 38 V08 ENT M 75 - M11 - M12 16. FIRST ENGINE START Before star ting the engine , please make sure the sea water gate valve is open, check the levels of the lubricati.
INST ALLA TION DIRECTIVE MA Y 2006 39 V08 ENT M 75 - M11 - M12 RPM control T o allow easily to control engine RPM from the “engine room”, a simultaneous acceler ation/deceleration function (RPM+/RPM-), active only when the switch (1) is in the “ENGINE ROOM” position, and the switch (2) is in IGNI- TION position.
INST ALLA TION DIRECTIVE 40 V08 ENT M 75 - M11 - M12 MA Y 2006 17. EDC ECU INDICATION LIGHTS CHECK Indication light 4. Reset button of the “maintenance alar m” - 7. Blink code emission LED (EDC) - 8. Signalling LED of maintenance inter val expir ation - 9.
INST ALLA TION DIRECTIVE MA Y 2006 41 V08 ENT M 75 - M11 - M12 WARNING Indication light The ECU car r ies out a control activity on the oper ating conditions through the analysis of the detected oper .
INST ALLA TION DIRECTIVE 42 V08 ENT M 75 - M11 - M12 MA Y 2006 Component Anomaly Code Cylinder 1 electro-injector open circuit/shor t circuit 111 Cylinder 2 electro-injector open circuit/shor t circui.
INST ALLA TION DIRECTIVE MA Y 2006 43 V08 ENT M 75 - M11 - M12 18. UNDERWAY CHECKS ECU Temperature V er ify that the temperature of the surface of the electronic engine control unit, after 30 minutes underway at full engine pow er , is less than +70°C .
INST ALLA TION DIRECTIVE MA Y 2006 44 V08 ENT M 75 - M11 - M12 19. PREPARING THE ENGINE FOR LONG IDLE PERIODS T o prevent oxidation to the inter nal par ts of the engine and to some components of the .
INST ALLA TION DIRECTIVE 45 V08 ENT M 75 - M11 - M12 MA Y 2006.
INST ALLA TION DIRECTIVE 46 V08 ENT M 75 - M11 - M12 MA Y 2006 Wiring diagram key General condition for the preparation and interpretation of wiring diagrams o Key switch open o Engine not r unning o Liquids at efficient levels and pressures Figure 48 20.
INST ALLA TION DIRECTIVE MA Y 2006 47 V08 ENT M 75 - M11 - M12 A fuel temperature sensor for EDC A C batter y AP atmospheric pressure sensor A Q engine shut-off push-button on main panel AS engine shu.
INST ALLA TION DIRECTIVE MA Y 2006 48 V08 ENT M 75 - M11 - M12 Connectors J1 on the relay box panel for exter nal diagnostic tool J1 70-pole EDC - boat components connections J2 70- pole EDC - engine .
INST ALLA TION DIRECTIVE 49 V08 ENT M 75 - M11 - M12 MA Y 2006 EDC connector J1 30 50 50 70 34 9 50 8 30 31 85150 - + 6 6 2 13 14 7 8 1 50 50 15 30 BRIDGE 2 2 22 7 21 10 7 7 20 8 8 5 8 21 10 12 6 62 6.
INST ALLA TION DIRECTIVE 50 V08 ENT M 75 - M11 - M12 MA Y 2006 EDC connector J2 70 2 13 14 7 8 1 50 15 30 BRIDGE 2 2 22 7 7 7 20 8 8 5 8 21 ENGINE R OOM 44 5 8 12 6 18 JF2 CA K1 K2 DK1 DK2 SW1 F1 b a .
INST ALLA TION DIRECTIVE 51 V08 ENT M 75 - M11 - M12 MA Y 2006 Main analog instrument panel Sk Quadro princ V08pi JA K4 DK4 BA TT A C BA TT F1 JF1 JA JF1 JA T V1 S1 B+ M GG K K1 GG J X Z U M B+ WI JA .
INST ALLA TION DIRECTIVE 52 V08 ENT M 75 - M11 - M12 MA Y 2006 Sk Quadro secon V08pi C C 0 0 10 1 0 0 50 40 X100 20 30 0 10 50 40 X100 20 30 C G 50 15 30 C A S A T A MO V C G S A 4 3 2 3 4 1 J F1 3 1 .
INST ALLA TION DIRECTIVE 53 V08 ENT M 75 - M11 - M12 MA Y 2006 1 2 3 4 7 8 5 6 10 9 12 1 1 13 14 16 1 5 17 18 2 0 19 21 22 24 2 3 JB JB 1 2 3 4 5 6 7 8 mi n X100 bar psi 0 2 4 6 8 1 0 0 29 58 87 1 1 6.
INST ALLA TION DIRECTIVE 54 V08 ENT M 75 - M11 - M12 MA Y 2006 Sk Str umenti Quadr i VDO 1°+2° V08 1 2 3 4 5 6 10 9 12 1 1 13 14 16 1 5 17 18 20 1 9 21 2 2 2 4 23 JB JB 1 2 3 4 5 6 7 8 min X100 bar .
INST ALLA TION DIRECTIVE 55 V08 ENT M 75 - M11 - M12 MA Y 2006 Supplementary services battery recharge M 5 0 3 0 5 0 30 M 5 0 5 0 5 0 9 5 9 5 A C 1 + BA T + BA T BA T – – BA T M M 4 4 4 4 GG1 B+ A.
INST ALLA TION DIRECTIVE 56 V08 ENT M 75 - M11 - M12 MA Y 2006.
INST ALLA TION DIRECTIVE 57 V08 ENT M 75 - M11 - M12 MA Y 2006 Page 21. APPENDIX LUBRIC A TING OIL TRANSFER MODULE 5 LUBRIC A TING OIL TRANSFER MODULE 54 PRE- LUBRIC A TION MODULE 54.
INST ALLA TION DIRECTIVE MA Y 2006 58 V08 ENT M 75 - M11 - M12 1. Oil discharge control. Lubricating oil exhaust operations are simplif ied by the presence of an electr ical control system connected to the JG connector of the interface wiring harness.
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IVECO S.p .A. P ow erT rain Viale Dell’Industria, 15/17 20010 Pregnana Milanese - MI - (Ital y) T el. +39 02 93.51.01 - Fax +39 02 93.59.00.29 www .ivecomotors.
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