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TECHNICAL MANUAL MODEL 400E PHOTOMETRIC OZONE ANALYZER © TELEDYNE INSTRUMENTS ADVANCED POLLUTI ON INSTRUMENTATION DIVISION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA 92121- 520 1 USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.
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M400E Ozone Analyzer Operator’s M anual Table of Contents TABLE OF CONTENTS GENERAL INFORMATION .................................................................................. 1 1. INTRO DUCTION ...................................................
Table of Contents M400E Ozone Analyzer Operator’s M anual 5. OPTIONAL HARDWARE AND SOFT WARE ..................................................................... 45 5.1. Optional Pumps (O PT 10 thr Opt 13)...........................................
M400E Ozone Analyzer Operator’s M anual Table of Contents 7.1.5.6. Editing the Number of Records ......................................................................................... .............89 7.1.5.7. RS-232 Report Function ..............
Table of Contents M400E Ozone Analyzer Operator’s M anual 9. M400E CALIBRATION PROCED URES ........................................................................... 149 9.1. Before Ca libration .....................................................
M400E Ozone Analyzer Operator’s M anual Table of Contents 11.2.2.1. Critical Flow Orifice................................................................................................ .................... 195 11.2.3. Partic ulate F ilter .........
Table of Contents M400E Ozone Analyzer Operator’s M anual 13. GENERAL TROUBLESHOOTING & REPA IR OF THE M400E ANALYZER................ 233 13.1. General Trou bleshooting ............................................................................
M400E Ozone Analyzer Operator’s M anual Table of Contents 14. A PRIMER ON ELECTRO- STATIC DIS CHARGE ......................................................... 259 14.1. How Static Char ges are Created ................................................
Table of Contents M400E Ozone Analyzer Operator’s M anual Figure 9-2: Gas Line Connectio ns for the M400E Analyzer with Zero/Spa n Valve Option (OPT-50A) ...... 157 Figure 9-3: Gas Line Connectio ns for the M400E Analyzer with IZS Options (OPT-51A ) .
M400E Ozone Analyzer Operator’s M anual Table of Contents Table 6-2: Test Functions Defined ................................................................................................................61 Table 6-3: Warning M essages Defined .....
Table of Contents M400E Ozone Analyzer Operator’s M anual x 04315 Rev . C1 LIST OF APPENDICES APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX A-1: Model 400E Soft w are Menu Trees, Rev ision D.4 APPENDIX A-2: Model 400E Setup Variabl es Available Via Serial I/O, Revision D.
M400E Ozone Analyzer Operator’s M anual General Information SECTION I – GENERAL INFORMATION 04315 Rev. C1 1.
General Information M400E Ozone Analyzer Operator’s M anual 2 04315 Rev . C1 USER NOTES.
M400E Ozone Analyzer Operator’s M anual Introduction 1. INTRODUCTION 1.1. SAFETY MESSAGES Your safety and the safety of others are very important. We have provided many important safety message s in this manual. Please read these messag es carefully.
Introduction M400E Ozone Analyzer Operator’s M anual 1.2. M400E OVERVIEW The Model 400E photometric ozone analyzer is a microproc essor-controlled analyzer that mea sures low ranges of ozone in ambi.
M400E Ozone Analyzer Operator’s M anual Introduction 1.3. USING THIS MANUAL NOTE Throughout this manual, words printed in capital, bold letter s, such as SETUP or ENTR represent messages as they appear on the anal yzer’s display.
Introduction M400E Ozone Analyzer Operator’s M anual 6 04315 Rev . C1 SECTION III – TECHNICAL INFORMATION THEORY OF OPERATION An in-depth look at the various principals by which yo ur analyzer o p.
M400E Ozone Analyzer Operator’s M anual Specifications, Approval s and Wa rranty 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. SPECIFICATIONS Table 2-1: Model 400E B asic Unit Specifications Min/Max Range (Physical Analog Output) Min: 0-100 PPB Max: 0-10,000 PPB Measurement Units ppb, ppm, µg/m 3 , mg/m 3 (user selectable) Zero Noise < 0.
Specifications, Approval s and Wa rranty M400E Ozone Analyzer Operator’s M anual Table 2-2: Model 400E IZS Generator Specifications with Reference Feedback Option Maximum Concentration 1.
M400E Ozone Analyzer Operator’s M anual Specifications, Approval s and Wa rranty 2.2. EPA EQUIVALENCY DESIGNATION Advanced Pollution Instrumentation, Inc.
Specifications, Approval s and Wa rranty M400E Ozone Analyzer Operator’s M anual 10 04315 Rev. C1 2.4. WARRANTY WARRANTY POLICY (02024D) Prior to shipment, T-API equipment is thoroughly in spec ted and tested. Should equipment failure occur, T-API assures its customers that prom pt service and support will be available.
M400E Ozone Analyzer Operator’s M anual Getting Started 3. GETTING STARTED 3.1. MODEL 400E ANALYZER LAYOUT MODE F IELD KEY DEFI NITIO N FIELD MESS AGE FIELD ST A TUS LED’s KEYBOARD ON / OFF SWITC .
Getting Started M400E Ozone Analyzer Operator’s M anual Cooling Fan Power Re ceptacle Sample Gas Inlet Exhaust Gas Outlet Status Outputs Analog Outp uts Control Inputs Serial I/O LEDs COM Por t A (R.
M400E Ozone Analyzer Operator’s M anual Getting Started Table 3-2: M400E Analyzer Gas Inlet/Outlet No menclature REAR PANEL LABEL FUNCTION CONFIGURATION VARI ATIONS SAMPLE Connect the source of sample gas here.
Getting Started M400E Ozone Analyzer Operator’s M anual Figure 3-5: M400E Pneumatic Diagram – Basic Unit Figure 3-6: M400E Pneumatic Diagram w ith In ternal Zero/Span (IZS) Option (OPT-51 A) 14 04315 Rev.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.2. UNPACKING THE M400E ANALYZER CAUTION General Safety Hazard TO AVOID PERSONAL INJ URY, ALWAYS USE TWO PERSONS TO LIFT AND CA RRY THE MODEL 400E. 1. Verify that there is no apparent external shi pping damage.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.2.1.1. Ventilation Clearance Whether the analyzer is set up on a ben ch or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-3: Ventilation Clearance AREA MINIMUM REQUIRED CLEARANCE Back of the instrument 4 in.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.3.2. ANALOG OUTPUT CONNECTIONS The M400E is equipped wi th several analog output channels a ccessible through a con nector on the back panel of the instrument (see Figure 3-2 ). Cha nnels A1 and A2 output a signal that is proportional to the O 3 concentration of the sample gas.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.3.3. CONNECTING THE STATUS OUTPUTS The status outputs report analyzer co nditions via optically isolated NPN transist ors, which sink up to 50 mA of DC current.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.3.4. CONNECTING THE CONTROL INPUTS The analyzer is equipped with three digit al control inputs that can be used to activate the zero and span calibration modes rem otely (see Section 9.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.3.5. CONNECTING THE SERIAL PORTS If you wish to utilize either of the analyzer’s two serial interface CO MM ports, refer to Chapter 8 of this manual for instructions on their configuration a nd usage.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.4. PNENUMATIC CONNECTIONS CAUTION General Safety Hazard OZONE (O 3 ) IS A TOXIC GAS. OBTAIN A MATERIAL SAFETY DATA SHEET (MSDS) F OR THIS MATERIAL. READ AND RIGOROUSLY FOLLOW THE SAF ETY GUIDELINES DESCRIBED THERE.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.4.2. BASIC PNEUMATIC SETUP FOR THE M400E ANALYZER Figure 3-10: Gas Line Connec tions for th e M400E Analyzer – Basic Configuration For the Model 400E photometric ozone analyzer in its basic co nfiguration (i.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.4.3. PNEUMATIC SETUP FOR THE M400E ANALYZER WITH INTERNAL ZERO/SPAN OPTION (IZS) Figure 3-11: Gas Line Connec tions for the M400E Analyzer w.
Getting Started M400E Ozone Analyzer Operator’s M anual CAUTION General Safety Hazard VENTING SHOULD BE OUTSIDE THE SHELTER OR IMMEDIATE AREA SURROUNDING THE INSTRUMENT AND CONFORM TO ALL S AFETY REQUIREMENTS REGARDING EXPOSURE TO O 3 .
M400E Ozone Analyzer Operator’s M anual Getting Started 3.4.4.2. Pneumatic Set Up for M400E’s Monitoring Remote Locations In this application is often preferred that the Sample gas an d the source gas for the O 3 generator and inte rnal zero air be the same chemical compo sition.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.5. INITIAL OPERATION If you are unfamiliar with the M400E theory of operation, we recommend that you read Chapter 11 For information on navigating the analyzer’s softwa re menus, see the menu trees described in Appendix A.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.5.2. WARM UP The Model 400E photometric ozone anal yzer requires a mini mum of 30 minutes f or all of its internal components to reach a stable operating temperature. Durin g that time , various portions of the instrument’s front panel will behave as follows.
Getting Started M400E Ozone Analyzer Operator’s M anual Table 3-8: Possible Warning Messages at Start-Up MESSAGE MEANING ANALOG CAL WARNING The A/D or at least one D/A c hannel have not been calibra ted. BOX TEMP WARNING The temperature inside the M 400E cha ssis is outside the specified limits.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.5.4. FUNCTIONAL CHECK After the analyzer’s components h ave warmed up for at least 30 minutes, verify that the software properly supports any hardware options that are installe d.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.6. INITIAL CALIBRATION OF THE M400E ANALYZER To perform the following calibration you must have sour ces for zero air and calibration (span) g as available for input into the inlet/outlet fittings on the back of the analyzer (see Section 3.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.6.2. INITIAL CALIBRATION PROCED URE FOR M400E ANALYZERS WITHOUT OPTIONS The following procedure a ssumes that: The instrument DOES NOT h.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.6.2.2. Verify the Expected O 3 Span Gas Concentration: NOTE For this initial calibration, it is important to verify the PRECISE O 3 Concentration Value of the SPAN gas independently. The O 3 span concentration value autom atically defaults to 400.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.6.2.3. Initial Zero/Span Calibration Procedure: To perform an initial Calibration of the M odel 400E photometric ozo ne analyzer, press: Press ENTR to c hanges the OFFSET & SLOPE values based on the zero point measurement.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.7. CONFIGURING THE INTERNAL ZERO/SPAN OPTION (IZS) In order to use the IZS option to perform calibration che cks, it is necessary to configure ce rtain performance parameters of the O 3 Generator.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.7.2. SETTING THE O 3 GENERATOR LOW-SPAN (M ID POINT) OUTPUT LEVEL To set the ozone LO SPAN (Midpoint) concentration for the IZS O 3 generator, press: SETUP X.X 0) DAS_HOLD_OFF=15.0 Minutes PREV NEXT JUMP EDIT PRNT EXIT SETUP X.
Getting Started M400E Ozone Analyzer Operator’s M anual 3.7.3. TURNING ON THE REFERE NCE DETECTOR OPTION If the IZS feedback option is purchased the analyzer must be told to accept data from the Reference Dete ctor and actively adjust the IZS output to maintain the refere nce set point(s) previously chosen by the user (see Section 3.
M400E Ozone Analyzer Operator’s M anual Getting Started 3.7.4. INITIAL CALIBRATION AND CONDIT IONING OF M400E ANALYZERS WITH THE IZS OPTION INSTALLED The following procedure a ssumes that: The instrument has of the IZS Options installed. The pneumatic setup matches that described in Secti on 3.
Getting Started M400E Ozone Analyzer Operator’s M anual 38 04315 Rev. C1 3.7.4.2. Verifying the M400E Reporting Range Settings While it is possible to perform the follo wing procedur e with any rang.
M400E Ozone Analyzer Operator’s M anual Getting Started Default value is : 01-JAN-03 SETUP X.X D ELT A TIME00:00 <SET SET> EDIT EX IT EXIT returns to the SETUP Menu SETUP X.X DU RATION:15.0 MINUTES <SET SET> EDIT EXI T SETUP X.X CALIBR ATE: OFF <SET SET> EDIT EXIT SETUP X.
Getting Started M400E Ozone Analyzer Operator’s M anual 40 04315 Rev. C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual Frequently Asked Questions and Glossary 4. FREQUENTLY ASKED QUESTIONS AND GLOSSARY 4.1. FAQ’S The following list was compiled from the T-API Cust omer Service Department's 10 most commonly asked questions relating to the Model 400E O 3 Analyzer.
Frequently Asked Questions and Glossary M400E Ozone Analyzer Operator’s M anual Q: When should I change the Particulate Filter and ho w do I change it? A: The Particulate filter should be cha nged weekly. See Section 12.3.1 for instructions on performi ng this repla cement.
M400E Ozone Analyzer Operator’s M anual Frequently Asked Questions and Glossary 4.2. GLOSSARY Acronym – A short form or abbreviation for a longer term. Often artificially made up of the first letters of the phrase’s words. APICOM – Name of a remote control program offered by Teledyne-API to its custome rs ASSY - Acronym for Assembly.
Frequently Asked Questions and Glossary M400E Ozone Analyzer Operator’s M anual 44 04315 Rev. C1 IC – Acronym for Integrated Circuit , a modern, semi-conductor circuit that can contain many basic components such as resist ors, transist ors, capacito rs etc in a miniaturize d package used in el ectronic asse mblies.
M400E Ozone Analyzer Operator’s M anual Optional Hardware and Software 5. OPTIONAL HARDWARE AND SOFTWARE NOTE Throughout this chapter are v arious diagrams showing external pneumatic connections bet ween the M400E and various other pieces of eq uipment (such as calibrators and zero air source s) and internal pneumatic lines.
Optional Hardware and Software M400E Ozone Analyzer Operator’s M anual 5.2. RACK MOUNT KITS (OPT 20 TO OPT 23) There are several options for mountin g the analyzer in stand ard 19” racks.
M400E Ozone Analyzer Operator’s M anual Optional Hardware and Software 04315 Rev. C1 47 5.4. CURRENT LOOP ANALOG OUTPUTS (OPT 41) This option adds isolated, voltage-to-c urrent conversi on circuitry to the analyzer’s Analog Outputs enabling them to produce current loop si gnals.
Optional Hardware and Software M400E Ozone Analyzer Operator’s M anual 5.5. SPARE PARTS KITS 5.5.1. M400E EXPENDABLES KIT (OPT 42A) This kit includes a recomm ended set of expendables and spar e parts for on e year of operation of the M400E. See Appendix B for a detailed listing of the contents.
M400E Ozone Analyzer Operator’s M anual Optional Hardware and Software The instrument’s zero ai r and span gas flow rate req uired for this option is 800 cc/ min, however, the US EPA recommends that the cal gas flow rate b e at least 1600 cc/min.
Optional Hardware and Software M400E Ozone Analyzer Operator’s M anual Figure 5-5: Gas Line Connections for the M400E An aly zer with Zero/Span Valve Option (OPT-5 0A) 5.
M400E Ozone Analyzer Operator’s M anual Optional Hardware and Software ZERO AIR: ATTACH a gas line fro m the source of zero air (e.g. a Teledyne Instruments M 701 zero air Generator) to the ZERO AIR inlet. Zero air can be supplied by the API M701 zero air generato r.
Optional Hardware and Software M400E Ozone Analyzer Operator’s M anual 5.6.2. INTERNAL ZERO SPAN (I ZS) OPTION (OPT 51A) The Model 400E photometric ozone anal yzer can also be equipped with an internal zero air and span gas generator.
M400E Ozone Analyzer Operator’s M anual Optional Hardware and Software The state of the Sample/Cal valves can be controlle d: Manually via the analyzer’s front panel; By activating the instrument’s AutoCal feature (See Section 9.4 ); Remotely by using the External Digital I/O Control Inputs (See Se ction 9.
Optional Hardware and Software M400E Ozone Analyzer Operator’s M anual 5.7. COMMUNICATION OPTIONS 5.7.1. EXTRA COMM CABLES 5.7.1.1. RS232 Modem Cables (OPTs 60A and 60B) OPTION 60A A shielded, straight-throug h serial cable of about 1.
M400E Ozone Analyzer Operator’s M anual Optional Hardware and Software 5.7.3. ETHERNET (OPT 63) The ETHERNET option allows the analyzer to be connec ted to any Ethernet local area network (LAN) running TCP/IP. The local area network must have routers capabl e of operating at 10Ba seT.
Optional Hardware and Software M400E Ozone Analyzer Operator’s M anual 56 04315 Rev. C1 5.7.4. ETHERNET + MULTIDROP (OPT 63C) This option allows the instrument to communicate on both RS-232 and ETHE RNET net works simultaneousl y.
M400E Ozone Analyzer Operator’s M anual OPERATING INSTRUCTIONS SECTION II – OPERATING INSTRUCTIONS 04315 Rev. C1 57.
OPERATING INSTRUCTIONS M400E Ozone Analyzer Operator’s M anual 58 04315 Rev. C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer 6. BASIC OPERATION OF THE M400E ANALYZER 6.1. OVERVIEW OF OPERATING MODES The M400E analyzer software has a variety of operating modes. Most co mmonly, the analyzer will be operating in SAMPLE mode.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 6.2. SAMPLE MODE This is the analyzer’s standard op erating mode. In this mode, the instrument is a calculating O 3 concentrati ons. The M400E analyzer is a computer-controlled analyzer with a dyn amic menu interface for easy and yet powerful and flexible operation.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer Table 6-2: Test Functions Defined DISPLAY PARAMETER UNITS DESCRIPTION RA NGE - - RA NGE1 RA NGE2 RANGE PPB, PPM, UGM & MGM The Full Scale limit at whic h the reportin g range of the analyzer’s ANALOG OUTPUTS is currently set.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual Table 6-3: Warning Messages Defi ned MESSAGE MEANING ANALOG CAL WARNING The A/D or at least one D/A channel has not been cali brated. BOX TEMP WARNING The temperature inside the M 400E cha ssis is outside the specified limits.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer 6.3. CALIBRATION MODE In this mode the user can, in conjunction with introducing of zero or span gase s of known concentrations int o the analyzer, cause it to adjust and recal culate the slope (gain) and offset of the its measurement range.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 6.4. SETUP MODE The SETUP mode contains a variety of choice s that are used to configure the analyzer’s hardware and .
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer 6.4.1. SETUP CFG: CONFIGURATION INFORMATION Pressing the CFG key displays the instrument’s confi guration information. This display lists the analyzer model, serial number, firmware revision, software libra ry revision, CPU type and other information.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 6.4.2. SETUP PASS: ENABLI NG/DIS ABLING PASSWORDS The M400E provides password protection of the cali bration and setup function s to prevent unauthorized adjustments.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer Example: If all passwords are enabled, the following keypad sequen ce would be required to enter the VARS or DIAG submenus : SYSTEM ENTER SETUP PASS:0 8 1 8 E N T R EXIT SYSTEM ENTER SETUP PASS:0 0 0 0 ENTR EXIT SETUP X.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 6.4.3. SETUP CLK: SETTING THE M400E ANALYZER’S INTERNAL CLOCK 6.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer 6.4.3.2. Adjusting the internal Clock’s speed In order to compensate for CPU cl ocks which run faster or slower, you can a djust a variable called CLOCK_AD J to speed up or slow down the clock by a fixed amount every day.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 6.4.4. SETUP RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 6.4.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer The user can set the units of measure, measure s pan and signal scale of each output in a variety of combinations.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 6.4.4.3. RNGE MODE SNGL: Configuring the M400E analyzer for Single Range Mode The single range mode sets a single ma ximum range for the both the A1 and A2 analog outputs.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer 6.4.4.4. RNGE MODE DUAL: Configuring the M400E anal yzer for Dual Range Mode DUAL range mode allows the A1 and A2 outputs to be configure d with se parate reporting range sp ans as well as separate electronic sign al levels.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 6.4.4.5. RNGE MODE AUTO: Configuring the M400E analyzer for Auto Range Mode AUTO range mode give s the analyzer.
M400E Ozone Analyzer Operator’s M anual Basic Operation of the M400E Analyzer 6.4.4.6. SETUP RNGE UNIT: Setting the Reporting range Unit Type The M400E can display concentrations in ppb, ppm, u g/m 3 , mg/m 3 units. Changing units affects all of the COM port values, and all of the display values for all reporting ranges.
Basic Operation of the M400E Analyzer M400E Ozon e Analy zer Operator’s Manual 76 04315 Rev. C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7. ADVANCED FEATURES OF THE M400E ANALYZER 7.1. USING USING THE DATA ACQUISITION SYSTEM (IDAS) The M400E analyzer co.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.1.2. IDAS STRUCTURE The iDAS is designed around the feature of a “re cord”. A record is a single data point. The type of date recorded in a record is defined by two properties: PARAMETER type that defines the kind of data to be stored (e.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.3.1. Default iDAS Channels A set of default Data Channels has been inclu ded in the analyzer’s software for logging O 3 concentration and certain predictive diagnostic data.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual Figure 7-1: Default M400E iDAS Channels Setup 80 04315 Rev. C1.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.4. SETUP DAS VIEW: VIEWING IDAS CHANNELS AND INDIVIDUAL RECORDS iDAS data and settings can be viewed on the front p anel through the following keystro ke sequence.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.1.5. SETUP DAS EDIT: ACCESSING TH E IDAS EDIT MODE iDAS configuration is most convenient ly done through the APICOM remote control program. The followi ng list of key strokes shows how to edit using the front panel.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.5.1. Editing iDAS Data Channel Names To edit the name of an iDAS data chann el, follow the instruction shown in Section 7.1.5 then press: Starting at the EDIT CHANNEL MENU SETUP X.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.1.5.2. Editing iDAS Triggering Events Triggering events define when and ho w the iDAS records a measurement of any given data channel. Triggering events are firmware-specific and a complete list of Trigger s for this model analyzer can be found in Appendix A- 5.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.5.3. Editing iDAS Parameters Data parameters are types of data that may be measured and store d by the iD AS. For each Teledyne Instruments analyzer mode l, the list of available data para meters is different, fully defined and not customizable.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual To modify, add or delete a parameter, follow the instru ction shown in Section 7.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.5.4. Editing Sample Period and Report Period The iDAS defines two principal time periods by which sample readi n.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to the beginning and end of the appropriate interval of the inst rument s internal clock.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.5.6. Editing the Number of Records The number of data records in the iDA S is limited to about a cumulative one million data points in all channels (one megabyte of space on the disk-on- chip).
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.1.5.7. RS-232 Report Function The iDAS can automatically report data to the communicatio n s ports, where they can be captu red with a terminal emulation program or simply viewed by the user u sing the APICOM software.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.5.8. Enabling / Disabling the HOLDOFF Feature The iDAS HOLDOFF feature prevents data coll ection during calib ration operations. To enable or disable the HOLDOFF , follow the instru ction shown in Section 7.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.1.5.9. The Compact Report Feature When enabled, this option avoids unne cessary line break s on all RS-232 reports. Instead of reporting each parameter in one channel on a se parate line, up to five parameters are reported in one line.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.1.7. REMOTE IDAS CONFIGURATION Editing channels, parameters and trigg ering events as described in t his can be performed via the APICOM remote control program using the gra phic interface shown belo w.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 94 04315 Rev. C1 7.2. SETUP MORE VARS: INTERNAL VARIABLES (VARS) The M400E has several-user adjustabl e software variables, which define certain operatio nal parameters.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer To access and navigate the VARS menu, use the foll owing key sequence: NOTE: There is a 2-second latency period bet ween when a VARS value is changed and the new value is stored into the analyzer’s memory.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.3. SETUP MORE DIAG :THE DIAGNOSTI C MENU A series of diagnostic tools is grou ped together under the SETUP MORE DI AG menu. As these parameters are dependent on firmware revisio n, (see Appendix A).
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer To access the various DIAG submenu s, press the following key s: SETUP X.X PRIMARY SETUP ME NU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE=500.0 PPB O3= XXXX <TST TST> CAL SETUP SETUP X.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.4. USING THE MODEL 400E ANALYZER’S ANALOG OUTPUTS. The M400E analyzer comes equi pped with three analog outputs. Th e first two outputs ( A1 & A2) carry analog signals that represent the currently measured O 3 output (se e Section 6.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer To access the ANALOG I/O CONFIG URATION sub menu, press: SETUP X. X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE=500.0 PPB O3= XXXX <TST T ST> CAL SETUP SETUP X.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.4.2. CALIBRATION OF TH E ANALOG OUTPUTS TEST CHANNEL calibration nee ds to be carried out on first star tup of the analyzer (performed in the factory as part of the configuration process) o r whenever re-calib ration is required.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.4.2.2. Automatic Calibration of the Analog Outputs To calibrate the outputs as a group with the AOUTS CALIBRATION .
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual To use the AUTO CAL feature to initiate an automatic calibration for an individu al analog output, select the ANALOG I/O CONFIGURATION submenu (see Figure 7-4 ) then press: 102 04315 Rev.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.4.2.3. Manual Calibration of the Analog Out puts configured for Voltage Ranges For highest accuracy, the voltages of the analog outp uts can be manually calibrated.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual To adjust the signal levels of an analog output chann el manually, select the ANALOG I/O CONFIGURATION submenu (see Fi.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.4.2.4. Manual Adjustment of Current Loop Output Span and Offset A current loop option may be purchased for the A1 and A2 Analog outputs of the analyzer.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual To adjust the zero and span signal leve ls of the current outputs, select the ANALOG I/O CO NFIGURATION submenu (see F.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer An alternative method for setting up the Current Loop outputs is to conne ct a 250 ohm 1% resistor across the current loop output in lieu of the current meter (see Figure 3-7 for pin assignm ents and diagram of the analog output co nnector).
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.4.3. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs i s set to output a 0 – 5 VDC signals. Several other output ranges are available (see Table 7-9 ).
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.4.4. TURNING AN ANALOG OUTPUT OV ER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the M400E ’s analog outputs. This ov er- range can be disabled if your re cording device is sensitive to exce ss voltage or current.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 7.4.5. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT Some analog signal recorders req uire that the zero signal is significantly different from the baseline of the recorder in order to record slightly negative readings fr om noise around the zero point.
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.4.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are: Table 7-10: .
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual To activate the TEST Channel and select a function, press: DIAG TEST CHAN:NONE PREV NEXT ENTR EXIT DIAG SIGNAL I/O PREV NEXT ENTR EX IT DIAG TEST CHAN OUTPUT PREV NEXT EN TR EXIT Continue pressing NEXT until .
M400E Ozone Analyzer Operator’s M anual Adva nced F EATURES of the M400E analyzer 7.4.7. AIN CALIBRATION This is the sub-menu to condu ct a calibration of the M 400E analyzer’s analog inputs. This calibration should only be necessary after major repai r such as a replac ement of CPU, motherboard or p ower supplies.
Advanced FEATURES of the M400E analyze r M400E Ozone Analyzer Operator’s Manual 114 04315 Rev. C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8. REMOTE OPERATION OF THE M400E 8.1. USING THE ANALYSER’S COMMUNICATION PORTS The M400E is equipped wi th two serial communication ports locate d on the rear panel accessi ble via two DB-9 connectors on the back panel of the instrume nt (See Figure 3-2 ).
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.2. COMM PORT DEFAULT SETT INGS AND CONNECTOR PIN ASSIGNMENTS Received from the factory, the analyzer is set up to emulate an RS-232 DCE device. RS-232 (COM1) : RS-232 (fixed) DB -9 male connector.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E CN3 & CN4 (Located on CPU card) (As seen from inside analyzer) TXD GND 246 81 0 13 5 7 9 RXD RTS CTS Figure 8-2: Defaul Pin Assignments fo r CP U COM Port connector (RS-23 2).
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.3. COMM PORT BAUD RATE To select the baud rate of either one of the COM Port s, press: SETUP X.X COMMUNICATIONS ME NU ID COM1 COM2 EXIT SETUP X.X COM1 MODE:0 <SET SET> EDIT EXI T EXIT discards the new setting ENTR accepts the new setting SETUP X.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.1.4. COMM PORT COMMUNICATION MODES Each of the analyzer’s seri al ports can be configured to operate in a number of different modes, listed in Table 8-1 .
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual Press the following keys to select comm unication modes for a one of the COMM Ports, such as the followin g example where RS-485 mode is enabled: SETUP X.X COMMUNICATIONS MENU ID COM1 COM2 EXIT SETUP X.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.1.5. COMM PORT TESTING The serial ports can be test ed for correct connection and output in the CO M menu. This test sends a string of 256 ‘w’ characters to the selected COMM port.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.6. MACHINE ID Each type of Teledyne Instruments’ an alyzer is config ured with a default ID code.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.1.7. TERMINAL OPERATING MODES The M400E can be remotely configured, calibrated o r queried for stored data through the seri al ports.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.7.2. Command Syntax Commands are not case-sensitive an d all arguments within one command (i.e. I D numbers, keywords, data values, etc.) must be separated with a space character.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E Floating-point numbers a re used to specify continuously variable values such as temperature set points, time intervals, warning limits, voltages, etc.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.7.5. COMM Port Password Securit y In order to provide security for remote access of the M400E, a LOGON f eatu re can be enabled to requi re a password before the inst rument will accept commands.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.2. REMOTE ACCESS BY MODEM The M400E can be connected to a modem for remote ac cess. This requires a ca ble between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M cable (av ailable from Teledyne Instruments with part number WR0000024).
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual To initialize the modem press: 128 04315 Rev. C1.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.2.1. MULTIDROP RS-232 SET UP The RS-232 multidrop con sists of a printed circuit asse mbly that plugs onto the CN3, CN4 and CN5 connectors of the CPU card and the cabling to connect it to the analyzer’s motherboa rd.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual NOTE: Teledyne Instruments recommends setting up the first link, between the Host and the first instrume nt and testing it before setti ng up the rest of the chain.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.3. RS-485 CONFIGURATION OF COM2 As delivered from the factory, COM2 is configured for RS-232 communication s.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual When COM2 is co nfigured for RS-485 operatio n the port uses the same female DB-9 connector on the back of the instrument as when Co m2 is configured for RS-232 operation, however, the pin assignments are differen t.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.4. REMOTE ACCESS VIA THE ETHERNET When equipped with the optional Ethernet interface, the analyzer can be co nnected to any standard 10B aseT Ethernet network via low-cost network hubs, switches or routers.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual Table 8-5: LAN/Internet Configurati on Properties PROPERTY DEFAULT STATE DESCRIPTION DHCP STATUS On Editable This displays whether the DHCP is turn ed ON or OFF.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E To view the above properties listed in Table 8-5 , press: SETUP X.X COMMUNICATIONS MENU ID ADDR INET EXIT SETUP X.X ENTER PASSWORD:818 81 8 E N T R E X I T SETUP X.X DHCP:ON <SET SET> EDIT EXIT SETUP X.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.4.2.1. Manually Configuring the Network IP Addresses There are several circumstances when you may need to configure the interface settings of the analyzer’s Ethernet card manually.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E STEP 2: Configure the INSTRUMENT IP , GATEWAY IP and SUBNET MASK addresses by pressing: Internet Configuration K eypad Functions KEY FUNC TION [0] Press this key t o cycle through t he range of numerals an d available characters (“ 0 – 9” & “ .
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.4.3. CHANGING THE ANALYZE R’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your net work. The default name for all Teledyne Instruments M400E analyzer s is M400E .
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.5. USING THE M400E WITH A HESSEN PROTOCOL NETWORK 8.5.1. GENERAL OVERVIEW OF HESSEN PROTOCOL The Hessen protocol is a multidro p protocol, in which several remote instrum ents are conne cted via a common communications channel to a host computer.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.5.3. ACTIVATING HESSEN PROTOCOL The first step in configuring the M400E to operate over a Hessen pr otocol network is to activate the He ssen mode for COMM ports and configu re the communicati on parameters for the port(s) appropri ately.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.5.4. SELECTING A HESSEN PROTOCOL TYPE Currently there are two versions of Hessen Protocol in use.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.5.5. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne Instruments impleme ntation of Hessen Protocol allows the user to choose one of several diff erent modes of response for the analyzer.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.5.6. HESSEN PROTOCOL GAS LIST ENTRIES 8.5.6.1. Gas List Entry Format and Definitions The M400E analyzer keeps a list of available gas types. Each e ntry in this list is of the following format.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.5.6.2. Editing or Adding HESSE N Gas List Entries To add or edit an entry to the Hessen Gas Li st, press: SETUP X.X GAS ID: [ID Nu mber] 00 0 E N T R E X I T SETUP X.X HESSEN GAS LIST <SET SET> EDIT EXIT SETUP X.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E 8.5.6.3. Deleting HESSEN Gas List Entries To delete an entry from the Hessen Gas list, pre ss: DELETED SETUP X.X HESSEN GAS LIST <SET SET> EDIT EXIT SETUP X.X COMMUNICATIONS MENU ID HESN COM1 COM2 EXIT SETUP X.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.5.7. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne Instruments’ implementation of Hessen protocols includes a set of status bits that th e instrument includes in responses to inform the ho st computer of its condition.
M400E Ozone Analyzer Operator’s M anual 357BRemote Operation Of The M400E To assign or reset the status flag bit assignments, pre ss: DEL deletes the character currently inside the cursor brackets. Press the [?] key repeatedly to cycle through the available character set: 0- 9 NOTE : Values of A-F can also be set but are meaningless.
357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.6. APICOM REMOTE CONTROL PROGRAM APICOM is an easy-to-use, yet powerful interface program that allows the user to access an.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 9. M400E CALIBRATION PROCEDURES This section contains a variety of information rega rding the various methods for calibrating a M odel 400E Ozone Analyzer as well as other supporting information.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 9.1. BEFORE CALIBRATION NOTE If any problems occur while performing the follo wing calibration procedures, refer to Chapter 13 of this manual for troubleshooting tips.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 9.2. BASIC MANUAL CALIBRATION CHECKS AND CALIBRATION OF THE M400E ANALYZER ZERO/SPAN CALIBRATION CHEC KS VS. ZERO/SPAN CALIBRATION Pressing the ENTR key during the follo wing procedure resets the stored v alues for OFFSET and SLOPE and alters the instrument’s Calibration.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 9.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK NOTE If the ZERO or SPAN keys are not display ed, the measu rement made during is out of the allowable range allowed for a reliable calibration.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 9.2.3. PERFORMING A BASIC M ANUAL CALIBRATION 9.2.3.1. Setting the expected O 3 Span Gas concentration NOTE It is important to verify the PRECISE O 3 Concentration Value of the SPAN gas independently .
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 9.2.3.2. Zero/Span Point Calibration Procedure NOTE If the ZERO or SPAN keys are not display ed, the measu rement made during is out of the allowable range allowed for a reliable calibration.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 9.2.4. MANUAL CALIBRATION CHECKS AND CALIBRATIONS USING AUTO RANGE OR DUAL RANGE MODES If the analyzer is being operated in DUAL range mode or AUTO range mode, then the HIGH and LOW ra nges must be independently checked.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 156 04315 Rev. C1 9.3. MANUAL CALIBRATION CHECK AND CALIBRATION WITH VALVE OPTIONS INSTALLED 9.3.1. SETUP FOR CALIBRATION CHEC KS AND CALIBRATION W ITH VALVE OPTIONS INSTALLED. Connect the sources of ze ro air and span gas as shown in Enclosure Wall Figure 9-2 and Figure 9-3 .
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures Enclosure Wall Figure 9-2: Gas Line Connections for the M400E An aly zer with Zero/Span Valv e Option (OPT-50A) Figure 9-3: Gas Line Connections for the M400E Analy zer with IZS Options (OPT-51A) 04315 Rev.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED Performing the calibration checks on M400E analyzer’s with the Valve option installed is sim ilar to that described in Section 9.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 04315 Rev. C1 159 9.3.2. MANUAL CALIBRATION USING VALVE OPTIONS NOTE While the internal Zero Span Option is a conv enient tool fo.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 9.3.2.1. Setting the Expected O 3 Span Gas Concentration wi th the Z/S Option Installed SAMPLE RANGE=500.0 PPB O3= XXXX <TST TST> CAL CALZ CALS SETU P SAMPLE RANGE=500.0 PPB O3= XXXX <TST TST> ZERO CON C SETUP SAMPLE O3 SPAN CONC: 400.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 9.3.2.2. Zero/Span Point Calibration Pro cedure the Z/S Option Installed If the M400E analyzer is set for either the AUTO or D UAL range mode s, read Section 9.2.4 before proceeding.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 9.3.2.3. Use of Zero/Span Valve with Remote Contact Closure Contact closures for control ling calibration and calibration checks are located on the rea r panel CONTROL IN connector.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures For each mode, there are seven para meters that control operation al details of the SEQUENCE . They are: Table 9-2: AutoCal Attribute Setup Parameters ATTRIBUTE NAME ACTION Timer Enabled Turns on the Sequence timer.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 9.4.1. SETUP ACAL: PROGRAMMING AND AUTO CAL SEQUENCE To program the example sequence sh own in Table 9-3 , press: CONTINUE NEXT P A GE Wi t h S TA RTI NG TI ME SAMPLE R ANGE = 500.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures SETUP X.X STARTING DATE: 01 – JA N – 02 0 4 SE P 0 3 ENTR EXIT Togg le ke ys to set Day, M onth & Year: Format : DD- MON -Y Y SETUP X.X STARTING DATE: 04 – SEP – 03 <SET SET> E DIT E XIT SETUP X.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual EXIT returns to the SETUP Menu SETUP X.X DURATION:15.0 MINUTES <SET SET> EDIT EXIT SETUP X.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 9.5. O 3 PHOTOMETER ELECTRONIC CALIBRATION There are several electron ic characteristics of the M400E analyzer’s photom eter that may occasionally need checking or calibration: 9.
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 9.5.2. O 3 PHOTOMETER GAS FLOW CALIBRATION NOTE A separate flo w meter is required for the procedure. To calibrate the flow of gas through the M400E analyzer’s optional photometer ben ch.
M400E Ozone Analyzer Operator’s M anual M400E Calibration Procedures 9.6. CALIBRATION THE IZS OPTION O 3 GENERATOR The following procedure ca librates to output of the O 3 generator that is included i n the IZS calibration valve option ( OPT-51A).
M400E Calibration Procedures M400E Ozone Analyzer Operator’s M anual 170 04315 Rev. C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 10. EPA PROTOCOL CALIBRATION In order to insure that high quality, accurate measurement information is obtaine d at all times, the analyzer must be calibrated prior to use.
OPERATING INSTRUCTIONS M400E Ozone Analy zer Operator’s Manual Details of documentation, forms and procedure s should be maintained with each analyzer and also in a central backup file as described in Section 12 of the Quality Assurance Ha ndbook.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 10.1.4. RECOMMENDED STANDARDS FOR ESTABLISHING TRACEABILITY Equipment used to produce calibration gasses shoul d be verified against EPA/NIST traceable standards.
OPERATING INSTRUCTIONS M400E Ozone Analy zer Operator’s Manual transfer standards may also be used for calibration if they have been certified aga inst the UV calib ration procedure. 3 10.1.5. CALIBRATION FREQUENCY A system of Level 1 and Level 2 zero/span checks is recom mended (see Section 10.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 10.2. LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS All monitoring instruments are subject to some d rift and variation in internal .
OPERATING INSTRUCTIONS M400E Ozone Analy zer Operator’s Manual In general, ambient monitors are alway s calibrated in situ without disturbing their normal sampling setup, except for transferring the sample inlet from the am bient sampling point to the calib ration system.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 10.3.3. DYNAMIC MULTIPOINT CALIBRATION CHECK The EPA-prescribed calibrat ion procedure is based on photometric assays of O 3 concentrations in a dynamic flow system. It is based on the same principl es that t he M400E uses to measure ozone.
OPERATING INSTRUCTIONS M400E Ozone Analy zer Operator’s Manual When F d has been adjuste d and R has been calculat ed, assay the diluted concentration with the photometer and then compare the diluted assay (A 2 ) with the original u ndiluted assay (A 1 ) by calculating the percentage of linearity error (E) according to the following equation.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 10.3.5. O 3 LOSS CORRECTION FACTOR In spite of scrupulous cleaning and pre conditioning, some O 3 may be lost on contact with the photometer cell walls and the gas-handlin g components.
OPERATING INSTRUCTIONS M400E Ozon e Analy zer O perator’s Manual Proper implementation of an auditing program will se rve a twofold purpose: (1) to ensure the integrity of the data and (2) to assess the data for accuracy. The technique for estimati ng the accuracy of the data is given in Section 2.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 10.4.3. SYSTEM AUDIT A system audit is an on-site inspection and review of the quality assurance acti vities used for the total measurement system (sample collection, sample analysis, data processing, etc.
OPERATING INSTRUCTIONS M400E Ozon e Analy zer O perator’s Manual Table 10-3 summarize s the quality assurance activities for ro utine operatio ns. A discussion of each activity appears in the following sections.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration Table 10-1: Daily Activ ity Matrix CHARACTERISTIC ACCEPTANCE LIMITS FREQUENCY AND METHOD OF MEASUREMENT ACTION IF REQUIREMENTS AR.
OPERATING INSTRUCTIONS M400E Ozon e Analy zer O perator’s Manual Table 10-3: Activity Matrix for Data Reduc tion, Validation and Reporting ACTIVITY A CCEPTANCE LIMITS FREQUENCY AND METHOD OF MEASUREMENT ACTION IF REQU IREMENTS ARE NOT MET Data reducti on Stepwise procedure, Sec.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 10.6. REFERENCES 1. Calibration of Ozone Reference Methods, Code of Fe deral Regulations , Title 40, Part 50, Appendix D.
Technical information M400E Ozone Analyzer Operator’s M anual SECTION III – TECHNICAL INFORMATION 186 04315 Rev. C1.
M400E Ozone Analyzer Operator’s M anual 346BEPA Protocol Calibration 04315 Rev. C1 187 USER NOTES:.
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M400E Ozone Analyzer Operator’s M anual Theory of Operation 11. THEORY OF OPERATION The Model 400E ozone analyzer i s a microprocessor-cont rolled analyzer that determines the con centration of Ozone (O 3 ) in a sample gas drawn throu gh the instrument.
Theory of Operation M400E Ozone Analyzer Operator’s Manual Unfortunately, both ambient temperatu re and pressure in fluence the density of the sampl e gas and therefore the number of ozone molecules pre sent in the absorption tube thus changing the amount of light absorbed.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.1.2. THE PHOTOMETER UV ABSORPTION PATH In the most basic terms, the photomet e r of the Model 400E uses a high energy, mercury vapor lamp to generate a beam of UV light.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.1.3. THE REFERENCE / MEASUREMENT CYCLE In order to solve the Beer-Lambe rt equat ion (see Section 10.1.2) it is necessar y to know the intensity of the light passing through the absorption path both when O 3 is p resent and when it is not.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.1.4. INTERFERENT REJECTION The detection of O 3 is subject to interference from a number of sources includi ng, SO 2 , NO 2 , NO, H 2 O, aromatic hydrocarbons such as meta-xylene and mercury vapo r.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.2. PNEUMATIC OPERATION NOTE It is important that the sample airflow system is both leak tight and not pressuri zed over ambient pressure. Regular leak checks should be perfor med on the analyzer as described in the mainten ance schedule, Table 12-2 .
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.2.2. FLOW RATE CONTROL To maintain a constant flow rate of the sample gas through the instrument, the Model 400E u ses a special flow control assembly located downstream from the abso rption tube and in the exhaust gas line just before the pump (see Figure 10-7).
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.2.3. PARTICULATE FILTER The Model 400E Ozone Analyzer comes equipped with a 47 mm diameter Teflon particulate filter with a 5- micron pore size.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.3. ELECTRONIC OPERATION 11.3.1. OVERVIEW Serial I/O Ports INTERNAL PUMP PHOTOMETER IZS O 3 Generator (optional) Analog Outputs Aout 1 A.
Theory of Operation M400E Ozone Analyzer Operator’s Manual An analog signal is generated by an optical bench tha t includes the Photometer UV Lamp, the Absorption Tube assembly and the UV Detector and Preamp.
M400E Ozone Analyzer Operator’s M anual Theory of Operation The A/D consists of a voltage-to-f requen cy (V-F) converter, a prog rammable logi c device (PLD), three multiplexers, several amplifiers and som e other asso ciated devices. The V-F converter produces a frequency proportional to its input voltage.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.3.4. Analog Outputs The analyzer comes equip ped with four Analog Outputs: A1 , A2 , A4 and a fourth that is a spare. A1 AND A2 OUTPUTS: The first two, A1 an d A2 are normally set up to operate in parall el so that the same data can be sent to two different recordin g devices.
M400E Ozone Analyzer Operator’s M anual Theory of Operation The CPU issues comman ds via a series of relays and sw itches lo cated on a separate printed circuit assembly, called the relay PCA, to control the function of key el ectromechanical device s such as heaters and valves.
Theory of Operation M400E Ozone Analyzer Operator’s Manual The most commonly used version of the Relay PCA inst alled in the M400E analyzer does not include the AC relays used in instruments where there are AC power ed compon ents requiring control.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.3.4.1. Status LED’s Eight LED’s are located on the Analyzer’s relay PCA to sh ow the current statu s on the various control functions performed by the relay PCA (see Figure 11-9 ).
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.4.3. Valve Control The valve that switches the gas stream t o and from the analyzer’s O 3 scrubber during the me asure/reference cycle (see Se ction 11.1.3 ) is operated by an electroni c switch located on the relay PCA.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.3.4.5. Thermocouple Inputs and Conf iguration Jumper (JP5) In its base configuration, the M400E ana lyzer does not include any thermoco.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.5. POWER SUPPLY/CIRCUIT BREAKER The analyzer operates on 100 VAC, 115 VAC or 230 V AC power at either 50 Hz or 60Hz. Individual instruments are set up at the factory to accept any combination of these five attributes.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.3.6. AC POWER CONFIGURATION The M400E analyzer’s digital compon ents will o perate with any of the specified power regime s.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.6.1. AC configuration – Internal Pump (JP7) Table 11-4: AC Power Configuration for Internal Pumps (JP7 ) LINE POWER LINE FREQUENCY J.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.3.6.2. AC Configur ation – Heaters for Option Packages (JP6) The optional metal wool scrubber (OPT-68) includ es an AC heater that maintain the scrubber at an optimum operating temperature.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.7. PHOTOMETER LAYO UT AND OPERATION The Photometer is where the absorption of UV light by ozone is measured and converted int o a voltage. It consists of sev eral sub-assemblies: A mercury-vapor UV lamp.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.3.7.1. Photometer Electronic Operation Sensor Inputs Absorption tube Figure 11-17: O 3 Photometer Electronic Block Diagram Like the O 3 photometer and its subcompone nts act as per ipheral devices operat ed by the CPU via the motherboard.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.7.2. O 3 Photometer UV Lamp Power Supply The photometer’s UV lamp requires a high voltage AC su pply voltage to create and maintai n its mercury vapor plasma arc.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.3.7.3. Photometer Temperature In order to operate at peak efficien cy the UV lamp of the M400E’ s O 3 photometer is maintained at a constant 58ºC.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.4. INTERFACE The analyzer has several ways to communicate the o utsi de world. Users can input data and receive information directly via the front panel keypad and display. Direct communication with the CPU is also available by way of the analyzers RS232 & RS485 I/O ports.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.4.1.1. Front Panel Display The main display of the analyzer is a Vacuum Flore scent Display with two lines of 40 text characters each.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.5. SOFTWARE OPERATION The Model 400E Ozone Analyzer i s at its heart a high performance, 386-based micro computer running MS- DOS.
M400E Ozone Analyzer Operator’s M anual Theory of Operation 11.5.2. CALIBRATION - SL OPE AND OFFSET Calibration of the analyzer is performe d exclusively in software.
Theory of Operation M400E Ozone Analyzer Operator’s Manual 218 04315 Rev. C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual Maintenance Schedule & Procedur es 12. MAINTENANCE SCHEDULE & PROCEDURES For the most part, the M400E analyzer is maintenanc e free, there are, howeve.
Maintenance Schedule & Procedur es M400E Ozone Analyzer Operator’s M anual 12.2. MAINTENANCE SCHEDULE Table 12-2 shows a typical maintena nce sched ule for the M400E. Please note that in certain environments (i.e. dusty, very high ambient pollutant levels) some maint enance proce dures may need to be performed more often than shown.
M400E Ozone Analyzer Operator’s M anual Maintenance Schedule & Procedur es Table 12-2: M400E Maintenance Schedule DATE PERFORMED ITEM ACTION FREQ CAL CHECK REQ’D. 1 MANUAL SECTION Particulate Filter Repl ace Weekly or as needed Yes 12.3.1 Verify Test Functions Record and analyze Weekly or after any Mainte nance or Repair No 13.
Maintenance Schedule & Procedur es M400E Ozone Analyzer Operator’s M anual 222 04315 Rev . C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual Maintenance Schedule & Procedur es 12.3. MAINTENANCE PROCEDURES The following procedure s are to be performed periodica lly as part of the standa rd maintenance of the Model 400E.
Maintenance Schedule & Procedur es M400E Ozone Analyzer Operator’s Manual 12.3.2. REBUILDING THE SAMPLE PUMP The diaphragm in the sample pump p eriodically wears out and must be replaced. A sample rebuild kit is available – see Appendix B of this manual for the part num ber of the pump rebuild kit.
M400E Ozone Analyzer Operator’s M anual Maintenance Schedule & Procedur es 12.3.4. PERFORMING LEAK CHECKS Leaks are the most commo n cause of analyzer malfunction; Section 12.3.4.1 presents a simple leak check procedure. Section 12.3.4.2 details a more thorough procedure.
Maintenance Schedule & Procedur es M400E Ozone Analyzer Operator’s Manual 12.3.5. PERFORMING A SAMPLE FLOW CHECK NOTE Always use a separate calibrated flow meter capable of measuring flo ws in the 0 – 1000 cc/min range to measure the gas flo w rate though the analyzer.
M400E Ozone Analyzer Operator’s M anual Maintenance Schedule & Procedur es 12.3.6. MAINTENANCE OF THE PH OTOMETER ABSORPTION TUBE 12.3.6.1. Cleaning or Replacing the Absorption Tube NOTE: Althou.
Maintenance Schedule & Procedur es M400E Ozone Analyzer Operator’s Manual 12.3.6.2. UV Lamp Adjustment This procedure details the step s for adjustment of the UV source lamp in the optical bench assembly. This procedure should be done whenever the test function O3 REF value drops belo w 3000 mV.
M400E Ozone Analyzer Operator’s M anual Maintenance Schedule & Procedur es Figure 12-3: Optical Bench – Lamp Adjustment/ Installation 12.3.6.3. UV Lamp Replacement This procedure details the step s for re placement of the UV source l amp in the optical bench assembly.
Maintenance Schedule & Procedur es M400E Ozone Analyzer Operator’s Manual 12.3.7. ADJUSTMENT OR REPLACEM ENT OF OPTIONAL IZS OZONE GENERATOR UV LAMP This procedure details the step s for replacement and initial adjustment of the UV lamp of the O 3 generator included in the IZS option (OPT-51A).
M400E Ozone Analyzer Operator’s M anual Maintenance Schedule & Procedur es 9. perform the following procedure: 10. Tighten the two setscrews. 11. Replace the analyzer’s cover 12. Perform a check (See Section 12.3.4 ). 13. Perform an Ozone generator cali bration (see Section 9.
Maintenance Schedule & Procedur es M400E Ozone Analyzer Operator’s Manual 232 04315 Rev. C1 USER NOTES:.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13. GENERAL TROUBLESHOOTING & REPAIR OF THE M400E ANALYZER This section contains a variety of methods for identifyi ng the source of performance problems with the analy zer.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 5. Follow the procedures defined in Section 3.5.4 to confirm that the analyzer’s vital functions are wo rking (power supplies, CP U, relay PCA, keyboard, PMT cooler, etc.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer Table 13-1: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES PHOTO TEMP WARNING The optical bench temperature lamp temp is 51 C.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual Table 13-1: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES PHOTO REF WARNING Occurs when Ref is <2500 mVDC or >4950 mVDC.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer Table 13-2: Test Functions - Indicated Failures TEST FUNCTION DIAGNOSTIC RELEVANC E AND CAUSES OF FAULT CONDITIONS. TIME Time of Day clock is too fast or slow.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual The signal I/O diagnostic mode allows acce ss to the digital and analog I/O in the analyzer. Some of the digital signals can be controlled t hrough the keyboard.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.2. USING THE ANALOG OUTPUT TEST CHANNEL The signals available for o utput over the M400E’s anal og output channel can al so be used as diagnostic tools.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.3. USING THE INTERNAL ELECTRONIC STATUS LEDS Several LEDs are located inside the instrument to assist in determining if the an alyzers CPU, I 2 C bus and Relay PCA are functioning properly.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.3.2.2. O 3 Option Status LED s D8 (Green) – Photometer Meas/Ref Valv e D15 (Yellow) - Ph oto.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.4. GAS FLOW PROBLEMS In general, flow problems can be divided into three cat egories: Flow i.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.4.1.3. High Flow The most common cause of high flow is a leak in the sa mple flow control a ssembly or between there and the pump.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual Confirm the sample pressure, sample temperature, and sam ple flow readings are correct and have steady readings. Verify that the sample filter elemen t is clean and does not need to be replaced.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.6.1.3. UV Lamp Temperature There are three possible causes for the UV Lamp tem perature to have failed.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.7. SUBSYSTEM CHECKOUT 13.7.1. AC MAIN POWER The M400E analyzer’s electronic system s will operate with any of the specified power regime s.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer TP1 TP2 TP3 TP4 TP5 TP6 TP7 DGND +5V AGND +15V -15V +12R 12V Figure 13-4: Location of DC Power Te.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.7.4. KEYBOARD/DISPLAY INTERFACE The front panel keyboard, displ ay and Keyboard Displa y Interfa.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.7.6. PHOTOMETER PRESSU RE /FLOW SENSOR ASSEMBLY This assembly is only present in analyzers with O 3 generator and/or photo meter options installed.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.7.7. MOTHERBOARD 13.7.7.1. Test Channel / Analog Outputs Voltage The ANALOG OUTPUT submenu, located under the SETUP MORE DIAG menu is used to verify that the M400E analyzer’s three analog outputs are workin g properl y.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.7.7.2. A/D Functions The simplest method to check the ope ration of the A-to-D converter on th.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.7.7.4. Control Inputs The control input bits can be tested by applying a trig ger voltage to an input and watching changes in the st atus of the associated function under the SIGNAL I/O submenu: EXAMPLE: to test the “ A ” control input: 1.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.7.9. RS-232 COMMUNICATIONS 13.7.9.1. General RS-232 Troubleshooting Teledyne Instruments anal yzers use the RS-232 communi cations protocol to all ow the instrument to be connected to a variety of computer-based equipment .
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.8. TROUBLE SHOOTING THE PHOTOMETER 13.8.1. CHECKING MEASURE / REFERENCE VALVE To check the function of the photometer’ s measure / reference valve: 1.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 3. Remove the cover of the photometer and check for the presence of the following voltages on the.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.10. REPAIR PROCEDURES 13.10.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY The Critical Flow Orifice is part of the Flow Cont rol Assembly located on the sample pump a ssembly or optionally in the ozone generator for instrume nts with the IZ S option.
M400E Ozone Analyzer Operator’s M anual General Troubleshoo tin g & Repair of the M400E Analyzer 13.10.2. REPLACING THE STANDARD REFERENCE O 3 SCRUBBER 1. Turn off power to the instrument. 2. Remove instrument cover. 3. The reference scrubber is a blue colore d canister located at the rear of the measure/reference valve Assembly.
General Troubleshooting & Rep air of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 258 04315 Rev. C1 13.10.4. METAL WOOL SCRUBBER OPTION Contact T-API for instructions on repla cing the optional Metal Wool Scrubber.
M400E Ozone Analyzer Operator’s M anual 347BA Primer on Electro-Static Disch arge 14. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne Instruments considers the pr evention of dam age caused by the dis.
347BA Primer on Electro-Static Disch arge M 400E Ozone Analy zer O perator’s M anual 14.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE Damage to components occurs when these static charges co me into contact with an electronic device.
M400E Ozone Analyzer Operator’s M anual 347BA Primer on Electro-Static Disch arge 14.3. COMMON MYTHS ABOUT ESD DAM AGE I didn’t feel a shock so there was no electro-static discharge : The human nervous system isn’t able to feel a static discharge of less than 3500 volts.
347BA Primer on Electro-Static Disch arge M 400E Ozone Analy zer O perator’s M anual For technicians that work in the field, special lig htwe ight and portable anti-ESD kits are available from mo st suppliers of ESD protection gear. These include ever ything needed to cre ate a temporary anti-ESD work area anywhere.
M400E Ozone Analyzer Operator’s M anual 347BA Primer on Electro-Static Disch arge 14.4.2. BASIC ANTI-ESD PR OCEDURES FOR ANALYZER REPAIR AND MAINTENANCE 14.4.2.1. Working at the Instrument Rack When workin g on the analyzer while it is in the instrument rack a nd plugged into a properly g rounded power supply 1.
347BA Primer on Electro-Static Disch arge M 400E Ozone Analy zer O perator’s M anual 14.4.2.3. Transferring Components from Rack to Bench and Back When transferring a se nsitive device from an installed Teledyne Instrum ents analyzer to an Anti-ESD workbench or back: 1.
M400E Ozone Analyzer Operator’s M anual 347BA Primer on Electro-Static Disch arge 14.4.2.5. Packing Components for Return to Teledyne Instruments Customer Service Always pack electronic compone nts and assemblies to be sent to Teledyne Instruments Customer Se rvice in anti-ESD bins, tubes or bags.
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M400E Ozone Analyzer Operator’s M anual Index INDEX 1 100 VAC, 206, 246 115 VAC, 206, 208, 246 2 230 VAC, 206, 246 5 50 Hz, 206, 208 6 60 Hz, 7, 9, 16, 207, 208, 246 A AC Power, 7, 207, 208 100 VAC,.
Index M400E Ozone Analyzer Operator’s M anual Analog to Digital Converter, 28, 62, 98, 198, 199, 200, 210, 251 Status LED’s, 240 Status LED's, 248, 252 Critical flow orifice, 195 Current Loop Outputs, 17, 47, 105, 107 Converting from Voltage Output, 47 Manual Calibration, 105 D DAS_HOLD_OF F, 94 data acquisition.
M400E Ozone Analyzer Operator’s M anual Index H Hessen Protocol, 119, 139, 140, 141, 142, 143, 144, 145, 146, 147 Default Settings, 142 Status Bits Default Settings, 146 HOSTNAME, 138 I I 2 C, 43, 1.
Index M400E Ozone Analyzer Operator’s M anual O 3 Scrubber, 28, 37, 62, 193, 221, 257 O3_GEN_HEATER, 241, 245 O3_GEN_LAMP, 94 O3_GEN_LOW1, 94 O3_GEN_LOW2, 94 O3_SCRUB_HEATER, 241 O3_SCRUB_SET, 94 O3.
M400E Ozone Analyzer Operator’s M anual Index RS-485, 4, 7, 44, 55, 59, 119, 131 – 32 , 198 SETUP [X.X] , 59 Setup MODE, 64 Signal I/O PHOTO_LAMP, 251 REF_4096_MV, 251 REF_GND, 251 SAMPLE_FLOW, 25.
Index M400E Ozone Analyzer Operator’s M anual Flow Diagram, 14, 52 Generator, 34, 35, 52, 61, 94, 149, 169, 200, 203, 230, 237, 241, 245, 255, 257 Interferents, 30 Maintenance, 221, 224, 225, 230 O .
M400E Ozone Analyzer Operator’s M anual Index 04315 Rev. C1 273 USER NOTES:.
Index M400E Ozone Analyzer Operator’s M anual USER NOTES: 274 04315 Rev. C1.
Model 400E Instruction Manual APPENDIX A – Software Version-Sp ecific Documentation APPENDIX A – Software Version-Specific Documentation APPENDIX A-1: Model 400E Software Menu Trees APPENDIX A-2: .
APPENDI 2 X A – Software Version-Specific Do cumentation Model 101E Instruction Manual Appendix A USER NOTES:.
Model 400E Instruction Manual APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 APPENDIX A-1: M400E Software Menu Trees, Revision D.4 PRIMARY SETUP MENU SAMPLE MSG 1 CLR 1 SETUP <TST TST> CAL TEST 1 SECONDARY SETUP MENU Press to cycle through the active warning messages .
APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 Model 400E Instruction Manual Figure A-1: Basic Sample Display Menu with Options A-4 04402 Rev D .
Model 400E Instruction Manual APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 SETUP PASS DAS RNGE CLK MORE ACAL 1 CFG <TST TST> MODEL TYPE AND NUMBER PART NUMBER SERIAL NUMBER SOFTWARE .
APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 Model 400E Instruction Manual Figure A-3: Primary Setup Menu (iDAS) A-6 04402 Rev D .4.
Model 400E Instruction Manual APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 Figure A-4: Secondary Setup Menu (COMM & VARS ) 04402 R ev D.
APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 Model 400E Instruction Manual SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG Go to DIAG Menu Tre e HESN 2 INET 1 ID ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 1 Only appears if Ethern et Option is installed.
Model 400E Instruction Manual APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 Figure A-6: Secondary Setup Menu (DIAG & O3) 04402 R ev D. 4 A-9.
APPENDIX A-1: M400E Software Menu T rees, Re visio n D.4 Model 400E Instruction Manual A-10 04402 Rev D .4 USER NOTES:.
Model 400E Instruction Manual APPENDIX A-2: Setup Variables, Revision D.4 APPENDIX A-2: Setup Variables, Revision D.4 Table A-1: M400E Setup Variables, Revision D.4 SETUP VARIABLE NUMERIC UNITS DEF A ULT VA LUE VALUE RANGE DESCRIPTION DAS_HOLD_OFF Minutes 15 0.
APPENDIX A-2: Setup Variables, Revi sion D.4 Model 400E Instruction Manual SETUP VARIABLE NUMERIC UNITS DEF A ULT VA LUE VALUE RANGE DESCRIPTION USER_UNITS — PPB 0 PPB, PPM, UGM, MGM Concentration units for user interface. Enclose value in double quotes (") when setting from the RS-232 interface.
Model 400E Instruction Manual APPENDIX A-2: Setup Variables, Revision D.4 SETUP VARIABLE NUMERIC UNITS DEF A ULT VA LUE VALUE RANGE DESCRIPTION CONC_RANGE1 Conc 500 0.1–200 00 D/A concentration range #1. CONC_RANGE2 Conc 500 0.1–200 00 D/A concentration range #2.
APPENDIX A-2: Setup Variables, Revi sion D.4 Model 400E Instruction Manual SETUP VARIABLE NUMERIC UNITS DEF A ULT VA LUE VALUE RANGE DESCRIPTION TEST_CHAN_ID — NONE 0 NONE, PHOTO MEAS, PHOTO REF, O3 GEN REF, SAMPLE PRESSURE, SAMPLE FLOW, SAMPLE TEMP, PHOTO LAMP TEMP , O3 SCRUB TEMP, O3 LAMP TE MP, CHASSIS TEMP Diagnostic analog output ID.
Model 400E Instruction Manual APPENDIX A-2: Setup Variables, Revision D.4 SETUP VARIABLE NUMERIC UNITS DEF A ULT VA LUE VALUE RANGE DESCRIPTION SAMP_FLOW_ SET cc/m 700 Warnings: 500–999.5 0–1200 Sample flow set point and warning limits. SAMP_FLOW_SLOPE — 1 0.
APPENDIX A-2: Setup Variables, Revi sion D.4 Model 400E Instruction Manual SETUP VARIABLE NUMERIC UNITS DEF A ULT VA LUE VALUE RANGE DESCRIPTION FA CT OR Y_ OPT — 0 0–65535 Factory option flags.
Model 400E Instruction Manual APPENDIX A-3: Warnings and Test F unctions, Revision D.4 APPENDIX A-3: Warnings and Test Fu nctions, Revision D.4 Table A-2: M400E Warning Messages, Rev i sion D.4 NAME MESSAGE TEXT DESCRIPTION REAL TIME WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset.
APPENDIX A-3: Warnings and Test Function s, Revision D.4 Model 400E Instruction Manual Table A-3: M400E Test Functions, Revision D.4 NAME 1 MESSAGE TEXT DESCRIPTION RANGE RANGE=500.0 PPB 2 D/A range in single or auto-range mo des. RANGE1 RANGE1=500.0 PPB 2 D/A #1 range in dual ran ge mode.
Model 400E Instruction Manual APPENDIX A- 4: M400E Signal I/O Definitions, Revision D.4 APPENDIX A-4: M400E Signal I/O Definitions, Revision D.4 Table A-4: M400E Signal I/O Definitions, Revision D.
APPENDIX A-4: M400E Signal I/O Definitions, Revision D.4 Model 400E Instruction Manual SIGNAL NAME BIT OR CHANNEL NUMBER DESCRIPTION ST_DIAG_MODE 0 0 = in diagnostic mode 1 = not in diagnostic mode ST.
Model 400E Instruction Manual APPENDIX A- 4: M400E Signal I/O Definitions, Revision D.4 SIGNAL NAME BIT OR CHANNEL NUMBER DESCRIPTION O3_SCRUB_TEMP 12 O 3 scrubber temperature 13 Spare 14 DAC lo opbac.
APPENDIX A-4: M400E Signal I/O Definitions, Revision D.4 Model 400E Instruction Manual USER NOTES: A-22 04402 R ev D. 4.
Model 400E Instruction Manual APPENDIX A-5: M400E iDAS Functions, Revision D.4 APPENDIX A-5: M400E iDAS Functions, Rev i sion D.4 Table A-5: M400E DAS Trigger Events, Revision D.
APPENDIX A-5: M400E iDAS Functions, Revi sion D.4 Model 400E Instruction Manual Table A-6: M400E iDAS Functions, Revi sion D.4 NAME DESCRIPTION UNITS PHMEAS Photometer detector measure reading mV PHRE.
Model 400E Instruction Manual APPENDIX A-6: Terminal Command Designators, Revision D.4 APPENDIX A-6: Terminal Command Designators, Rev ision D.4 Table A-7: Terminal Command Designators, Rev ision D.
APPENDIX A-6: Terminal Command Desi gnators, Revision D.4 Model 400E Instruction Manual Table A-8: Terminal Key Assignments, Revision D.4 TERMINAL KEY ASSIGNMENTS ESC Abort line CR (ENTER) Execute com.
Model 400E Ozone Analyzer Instruction Manual APPENDIX B APPENDIX B – M400E Spare Parts and Expendables NOTE Use of replacement parts other than those supplied by API may result in non-compliance with European s tandard EN 61010-1.
APPENDIX B Model 40 0E Ozone Analyzer Instruction Manual B-2 04403E.
M400E Spare Parts List Part Numbe r Description 000941000 ORIFICE, 13 MIL (SAMPLE FLOW & OZONE GENERATOR) 001760400 ASSY, FLOW CONTROL, 800CC 003290000 ASSY, THERMISTOR 005960000 KIT, EXPENDABLES,.
M400E Spare Parts List Part Numbe r Description CN0000458 CONNECTOR, REAR PANEL, 12 PIN CN0000520 CONNECTOR, REAR PANEL, 10 PIN DS0000025 DISPLAY, E SERIES (KB) FL0000001 FILTER, SS FL0000012 SCRUBBER.
Recommended Spare Parts Stocking Levels Model 400E Part Number Description 1 2-5 6-10 11-20 21-30 UNITS 022710000 ABSORPTION TUBE, QUARTZ, M400A/E (KB) 12 4 4 024190000 ASSY, HTR/THERM, OPTICAL BENCH,.
M400E Spare Parts Kit Part Numbe r Description Quantit y 000941000 ORIFICE, 13 MIL (SAMPLE FLOW) 1 040010000 ASSY, FAN, REAR PANEL, E SERIES 1 041440000 PCA, DC HEATER/TEMP SENSOR, OPTICAL BENCH 1 043.
M400E Expendables Kit Part Numbe r Description Quantit y 009690100 KIT, TFE FILTER ELEMENTS, 47MM, 5UM (30) 1 FL0000001 FILTER, SS 2 HW0000020 SPRING 2 NOTE01-23 SERVICE NOTE, HOW TO REBUILD THE KNF P.
M400E IZS Expendables Kit Part Numbe r Description Quantit y FL0000001 FILTER, SS 2 040660000 ASSY, REPLACEMENT CHARCOAL FILTER 1 04473 Rev A 3/15/06.
Model M400E Manual Warranty/Repair Questionnaire TELEDY NE I NSTRUMENTS Appendix C Model 400E Adv anced Pol l uti on Ins t rument at i on A Tel edyn e Technol ogi es Co mpany TELEDYNE INSTRUMENTS CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.
Model M400E Manual Warranty/Repair Questionnaire TELEDY NE I NSTRUMENTS Appendix C Model 400E Adv a n ce d P o llution In stru m e n ta tion A Tel edyne Technol ogi es Compa ny TELEDYNE INSTRUMENTS CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.
Model 400E Ozone Analyzer Instruction Manual Appendix D APPENDIX D – ELECTRONIC SCHEMATICS Document # Document Title 04396 Interconnect Di agram, M40 0E 04406 Interconnect Li st, M400E 05703 PCA, 05.
Appendix D Model 400E Ozone Analyzer Instruction Manual D-2 04405D.
Ein wichtiger Punkt beim Kauf des Geräts Teledyne 400E (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Teledyne 400E noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Teledyne 400E - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Teledyne 400E reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Teledyne 400E erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Teledyne 400E besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Teledyne 400E verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Teledyne 400E. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Teledyne 400E gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
