Benutzeranleitung / Produktwartung 200EU-NOy Option Manual Addendum des Produzenten Teledyne
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MANUAL ADDENDUM M200EU NOy CONVERTER OPTION Teledyne Advanced Pollution Instrumentation 9480 Carroll Park Dr. San Diego, CA 92121-5201 TOLL-FREE: 800-324-5190 FAX: 858-657-9818 TEL: 858-657-9800 E-MAIL: api-sales@teledyne.com WEB SITE: www.teledyne-api.
Model 200EU-NOy Option Manual Addendum SAFETY MESSAGES Your safety and the safety of others is very important. We have provided m any important safety messages in this manual. Please read these m essages carefully. A safety message alerts you to potential hazards that could hurt you or others.
Model 200EU-NOy Option Manual Addendum Table of Contents SAFETY MESSAGES Table of Contents List of Figures List of Tables 1.0 GETTING STARTED 1.1 Unpacking 1.2 Electrical and Pneumatic Connections 1.3 Initial Operation 2.0 SPECIFICATIONS, WARRANTY 2.1 Specifications 2.
Model 200EU-NOy Option Manual Addendum 6.1 Operation Verification - M 501Y Diagnostic Techniques 6.1.1 Pneumatic Sy stem 6.1.2 Leak Check 6.1.3 Bypass Pump Diagnost ic Procedures 6.1.4 Electrical Fault Isolat ion 6.2 Setting the Converter Temperature 6.
Model 200EU-NOy Option Manual Addendum List of Figures FIGURE 1.1 - REAR PANEL PNEUMATIC CONNECTIONS ................................................................................. 8 FIGURE 5.1 - REPLACING THE PARTICULATE FILTER ....................
Model 200EU-NOy Option Manual Addendum 05386 Rev. A 6 List of Tables TABLE 2.1 - FINAL TEST AND CALIBRATION VALUES TABLE 4.1 - MANUAL ZERO CALIBRATION PR OCEDURE - ZERO GAS THRU SAMPLE PORT TABLE 4.2 - ENTER EXPECTED SPAN GAS CONCENTRATIONS PROCEDURE TABLE 4.
Model 200EU-NOy Option Manual Addendum 1.0 Getting Started The M501Y has been designed to operate with the M200EU low level NOx analyzer. 1.1 Unpacking 1. The M200EU with NOy Option comes in three boxes. • The M200EU analyzer • The Bypass Pump Chassis • The External Converter and umbilical cable assembly 2.
Model 200EU-NOy Option Manual Addendum Figure 1.1 - Rear Panel Pneumatic Connections 05386 Rev. A 8.
Model 200EU-NOy Option Manual Addendum 1.3 Initial Operation 1. After confirming proper supply voltage, turn on th e instrument power. If you are unfam iliar with the M200EU with NOy Option, we recommend that you read the overview in Section 3 before proceeding.
Model 200EU-NOy Option Manual Addendum 2.0 Specifications, Warranty 2.1 Specifications Converter Remotely mounted m olybdenum converter with temperature controller in a NEMA – 4 enclosure. Converter Temperature 315 o C ± 7 o C with read-out on front panel of bypass pump chassis.
Model 200EU-NOy Option Manual Addendum 2.2 Warranty ADVANCED POLLUTION INSTRUMENTATION, INC. 02024c Prior to shipment, API equipment is thoroughly inspected and tested. Should equipment failure occur, API assures its customers that prompt service and support will be available.
Model 200EU-NOy Option Manual Addendum 3.0 The M501Y NOy Converter 3.1 Principle of Operation The API Model 200EU with NOy Option is designed to measure the concentration of NO, NO2, and other compounds that are too unstable to be measur ed when taken in through the norm al ambient air sample inlet system.
Model 200EU-NOy Option Manual Addendum 4.0 CALIBRATION AND ZERO/SPAN CHECKS Unlike most NOx analyzers, the M200EU with the NOy option does not have a sam ple inlet port on the rear panel of the 200EU. The sample port is lo cated on the External Converter; therefore zero/span calibration is different than a normal NOx instrument.
Model 200EU-NOy Option Manual Addendum 4.1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port on the Bypass Pump Module. The calib ration gas is routed to a TEE near the sam ple inlet port on the remote converter assembly.
Model 200EU-NOy Option Manual Addendum Enter the expected NOx and NO span gas concentrations: Table 4.2 - Enter Expected Span Gas Concentrations Procedure Step Number Action Comment 1. Press CAL-CONC-NOX This key sequence causes the M200EU to prompt for the expected NOx concentration.
Model 200EU-NOy Option Manual Addendum Table 4.3 - Span Calibration Procedure Step Number Action Comment 1. Press CAL The M200EU enters the calibrate mode and the adaptive filter is activated. This allows the instrument to respond rapidly to concentration changes regardless of their magnitude.
Model 200EU-NOy Option Manual Addendum 05386 Rev. A 17 5.0 Maintenance 5.1 Maintenance Schedule See Table 5.1 below..
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Model 200EU-NOy Option Manual Addendum 05386 Rev. A 19 Table 5.1- Preventative Maintenance Calendar Item Maintenance Interval Zero/Span Calibration Annually or after maintenance or repairs Zero/Span C.
Model 200EU-NOy Option Manual Addendum 5.2 Replacing the Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to cause instrum ent drift, and affect accuracy.
Model 200EU-NOy Option Manual Addendum Figure 5.1 - Replacing the Particulate Filter 05386 Rev. A 21.
Model 200EU-NOy Option Manual Addendum 5.3 Check Bypass Flow Rates The external sample pump is capable of m aintaini ng the cell pressure at less than 5.0 "Hg-A. If a higher pressure is noted, the pump may need servicing. Check the pum p and pneumatic system for leaks or rebuild pump.
Model 200EU-NOy Option Manual Addendum Figure 5.2 - Converter Assembly 05386 Rev. A 23.
Model 200EU-NOy Option Manual Addendum 5.5 Pneumatic Line Inspection Particulate matter in the pneumatic lines will affect both flow rate and response tim e. It is important that the pneumatic system be pe riodically inspected and thoroughly cleaned if necessary.
Model 200EU-NOy Option Manual Addendum Figure 5.3- Pneumatics diagram (standard and Z/S option) 05386 Rev. A 25.
Model 200EU-NOy Option Manual Addendum Figure 5.4: Pneumatic diagram (OPT 86 option) 5.6 Leak Check Procedure 05386 Rev. A 26.
Model 200EU-NOy Option Manual Addendum If a leak checker is not available, it is possibl e to leak check the instrument using the M501Y's pump plus a shut-off valve. 1. Turn off instrument power and pump power. 2. Cap the sam ple inlet port, ozone generator air inlet, and zero/span inlets (if Z/S valve option present).
Model 200EU-NOy Option Manual Addendum 6.0 Troubleshooting, Adjustments NOTE THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! This section of the manual contains inform ation on diagnosing and repairing converter performance problems.
Model 200EU-NOy Option Manual Addendum 6.1.3 Bypass Pump Diagnostic Procedures The bypass pump is capable of maintaining a tota l bypass flowrate of 4 lpm . If flow checks indicate a fall off in bypass flow, the pump may need servicing. Check the pum p, inlet fittings, and analyzer for leaks first.
Model 200EU-NOy Option Manual Addendum 6.1.4 Temperature Controller Setup The temperature controller has been programm ed at the factory and should not need to be altered under normal usage.
Model 200EU-NOy Option Manual Addendum SECONDARY MENU (The fixed characteristics of the system). PRESS DISPLAY ACTION SEL HOLD TILL p-n1 SET TO 0 – REVERSE ACTION SEL HOLD TILL p-n2 SET TO 2 = TYPE .
Model 200EU-NOy Option Manual Addendum Figure 6.1 – Electrical Diagram 05386 Rev. A 32.
Model 200EU-NOy Option Manual Addendum 7.0 M501Y Spare Parts List Note: Use of replacement parts other than those supplied by API may result in non- compliance with European Standard EN 61010-1.
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